High-precision ultrasonic wave compound machine for processing clean clothes
By setting up a heat dissipation adjustment mechanism in the ultrasonic composite machine and using a fan and servo motor to adjust the fan position, the problem of deformation caused by heat accumulation in the material is solved, and high-precision processing of cleanroom garments is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-13
AI Technical Summary
During the ultrasonic composite process, the accumulation of heat inside the material leads to uneven thermal shrinkage, causing material deformation and affecting the dimensional accuracy and appearance quality of the product.
A heat dissipation and regulation mechanism is adopted, which blows air onto the top and bottom of the cleanroom garment fabric through a fan, and adjusts the position of the fan through a servo motor to ensure that heat is dissipated quickly and to prevent material deformation.
It effectively prevents heat buildup inside cleanroom garment fabrics, maintains product dimensional accuracy and appearance quality, and adapts to the heat dissipation needs of fabrics of different thicknesses.
Smart Images
Figure CN223989841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic laminating machine technology, and in particular to a high-precision ultrasonic laminating machine for cleanroom garment processing. Background Technology
[0002] Cleanroom garments are widely used in pharmaceuticals, energy, and medical equipment industries. Cleanrooms require strict control of dust particles and bacteria, and the outer surface of the cleanroom garments also requires strict control of dust particles and bacteria. During the manufacturing process of cleanroom garments, to achieve fabric lamination and improve the garment's texture and durability, ultrasonic laminating machines are used to process the garments, ensuring a strong bond between the outer protective fabric and the inner comfort fabric while maintaining overall cleanliness and sterility.
[0003] For example, patent publication number CN218666756U discloses an ultrasonic sewing machine that is easy to shape, which includes an ultrasonic sewing machine body, an unwinding frame, a shaping and cleaning box, and a winding machine. The unwinding frame is located on the left side of the ultrasonic sewing machine body.
[0004] However, in the existing technology, during the ultrasonic lamination process, the surface of the cleanroom garment fabric reaches a certain temperature due to high-frequency vibration and friction. Although the temperature will drop after processing, if heat dissipation is not carried out, the heat accumulation inside the material will lead to uneven thermal shrinkage, thereby causing material deformation and affecting the dimensional accuracy and appearance quality of the product. Therefore, a high-precision ultrasonic lamination machine for cleanroom garment processing is proposed. Utility Model Content
[0005] The purpose of this invention is to solve the problem in the prior art where, if heat is not dissipated, the heat inside the material accumulates, leading to uneven thermal shrinkage, which causes material deformation and affects the dimensional accuracy and appearance quality of the product. Therefore, this invention proposes a high-precision ultrasonic laminating machine for cleanroom garment processing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a high-precision ultrasonic composite machine for cleanroom garment processing, comprising an ultrasonic composite device, one end of which is provided with a heat dissipation adjustment mechanism, the heat dissipation adjustment mechanism comprising a concave seat, two sets of air outlet concave plates symmetrically arranged inside the concave seat, two sets of fans being installed through one end of the two sets of air outlet concave plates, servo motors being fixedly installed on both sides of the concave seat, rotating shafts being rotatably installed through both sides of the concave seat, gears being fixedly installed on the outer walls of the two sets of rotating shafts, two sets of vertical holes being opened through the upper end of the concave seat, square holes being opened through the two inner walls of the concave seat, two sets of moving blocks being arranged inside the two sets of square holes, a first gear plate being inserted into the two sets of vertical holes, and two sets of second gear plates meshing on the outer walls of the two sets of gears.
[0007] Preferably, two sets of guide rods are fixedly installed inside each of the two sets of square holes, and the two sets of moving blocks are slidably installed on the outer walls of two sets of guide rods, while the other two sets of moving blocks are slidably installed on the outer walls of the other two sets of guide rods.
[0008] Preferably, one side of each of the two sets of first gear plates is fixed to one side of each of the two sets of moving blocks, one side of each of the two sets of rotating shafts is fixed to the output end of each of the two sets of servo motors, and the two sets of first gear plates mesh with each of the two sets of gears.
[0009] Preferably, one side of each of the two sets of second toothed plates is fixed to one side of each of the other two sets of moving blocks, and the other side of each of the four sets of moving blocks is fixed to both sides of each of the two sets of air outlet concave plates.
[0010] Preferably, each of the two sets of vertical holes has two sets of guide holes on its inner side walls, and each of the eight sets of guide holes has a sliding block slidably inserted inside.
[0011] Preferably, one side of each of the four sets of sliding blocks is fixed to both sides of the two sets of first toothed plates, and one side of each of the other two sets of sliding blocks is fixed to both sides of the two sets of second toothed plates.
[0012] Preferably, a portion of each of the two sets of No. 2 toothed plates is inserted into the interior of the two sets of vertical holes, and one end of the concave seat is fixed to one end of the ultrasonic composite device.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] 1. In this utility model, a heat dissipation adjustment mechanism is provided. With the cooperation of four sets of fans, the four sets of fans can blow air onto the upper and lower ends of the cleanroom garment fabric, thereby accelerating the dissipation of heat from the cleanroom garment fabric and quickly cooling it. This prevents heat accumulation inside the cleanroom garment fabric from causing uneven thermal shrinkage, and will not cause deformation of the cleanroom garment fabric. At the same time, it will not affect the dimensional accuracy and appearance quality of the product. Secondly, by driving two sets of air outlet concave plates to move the four sets of fans up and down, the position of the four sets of fans can be adjusted, thereby adjusting the distance between the four sets of fans and the cleanroom garment fabric, so that the air from the four sets of fans can blow onto the cleanroom garment fabric more quickly, so as to dissipate heat from cleanroom garment fabrics of different thicknesses.
[0015] 2. In this utility model, with the cooperation of four sets of guide rods and four sets of moving blocks, the four sets of moving blocks can be guided and assisted, thereby preventing the four sets of moving blocks from deviating during movement and improving the stability of the four sets of moving blocks when moving up and down. Attached Figure Description
[0016] Figure 1This utility model presents a three-dimensional structural schematic diagram of a high-precision ultrasonic composite machine for cleanroom garment processing;
[0017] Figure 2 A perspective view of a heat dissipation adjustment mechanism in a high-precision ultrasonic composite machine for cleanroom garment processing is provided for this utility model.
[0018] Figure 3 This utility model provides a structural schematic diagram of the heat dissipation adjustment mechanism in a high-precision ultrasonic composite machine for cleanroom garment processing;
[0019] Figure 4 This invention proposes a high-precision ultrasonic laminating machine for cleanroom garment processing. Figure 2 A magnified structural diagram of A in the diagram.
[0020] Legend: 1. Ultrasonic composite device; 2. Heat dissipation adjustment mechanism; 21. Concave seat; 22. Air outlet concave plate; 23. Fan; 24. Servo motor; 25. Rotating shaft; 26. Gear; 27. Vertical hole; 28. Square hole; 29. Guide rod; 210. Moving block; 211. Tooth plate No. 1; 212. Tooth plate No. 2; 213. Sliding block; 214. Guide hole. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1: As Figure 1 - Figure 4As shown, this utility model provides a high-precision ultrasonic laminating machine for cleanroom garment processing, including an ultrasonic laminating device 1. One end of the ultrasonic laminating device 1 is equipped with a heat dissipation adjustment mechanism 2. The heat dissipation adjustment mechanism 2 includes a concave seat 21. Two sets of air outlet concave plates 22 are symmetrically arranged inside the concave seat 21. Two sets of fans 23 are installed through one end of each set of air outlet concave plates 22. Servo motors 24 are fixedly installed on both sides of the concave seat 21. Rotating shafts 25 are rotatably installed through both sides of the concave seat 21. Gears 26 are fixedly installed on the outer walls of both sets of rotating shafts 25. Two sets of vertical holes 27 are opened through the upper end of the concave seat 21. Square holes 28 are opened through the two inner walls of the concave seat 21. Two sets of moving blocks 210 are arranged inside each set of square holes 28. A first gear plate 211 is inserted into each set of vertical holes 27. Two sets of second gear plates 212 mesh with the outer walls of the two sets of gears 26. One side of each of the four sets of moving blocks 210 is fixed to one side of each of the two sets of moving blocks 210. One side of each of the two sets of rotating shafts 25 is fixed to the output end of each of the two sets of servo motors 24. The two sets of first gear plates 211 mesh with the two sets of gears 26. One side of each of the two sets of second gear plates 212 is fixed to one side of each of the other two sets of moving blocks 210. The other side of each of the four sets of moving blocks 210 is fixed to both sides of each of the two sets of air outlet concave plates 22. Two sets of guide holes 214 are provided on both sides of the inner side walls of each of the two sets of vertical holes 27. Sliding blocks 213 are slidably inserted into the inner side of each of the eight sets of guide holes 214. One side of each of the four sets of sliding blocks 213 is fixed to both sides of each of the two sets of first gear plates 211. One side of each of the other two sets of sliding blocks 213 is fixed to both sides of each of the two sets of second gear plates 212. A portion of each of the two sets of second gear plates 212 is inserted into the inner side of each of the two sets of vertical holes 27. One end of the concave seat 21 is fixed to one end of the ultrasonic composite device 1.
[0024] The specific settings and functions of this embodiment are described below. Two sets of air outlet concave plates 22 are provided inside the concave seat 21, and four sets of fans 23 are installed inside the two sets of air outlet concave plates 22 respectively. After the ultrasonic composite device 1 processes the cleanroom garment fabric, the four sets of fans 23 can blow air at the top and bottom of the discharged cleanroom garment fabric, thereby accelerating the dissipation of heat from the cleanroom garment fabric and quickly cooling it down. This prevents the heat from accumulating inside the cleanroom garment fabric and causing uneven thermal shrinkage, thus preventing the cleanroom garment fabric from deforming and not affecting the dimensional accuracy and appearance quality of the product.
[0025] The servo motor 24 is started synchronously. The output of the servo motor 24 drives two sets of gears 26 to rotate through two sets of rotating shafts 25. The two sets of gears 26 drive two sets of first gear plates 211 and two sets of second gear plates 212 to move, causing the two sets of first gear plates 211 and two sets of second gear plates 212 to move in opposite directions. The two sets of first gear plates 211 and two sets of second gear plates 212 will drive four sets of moving blocks 210 to move, and the two sets of first gear plates 211 will drive two of the moving blocks 210 to move. The two sets of No. 2 toothed plates 212 drive the other two sets of moving blocks 210 to move, which facilitates the movement of the four sets of moving blocks 210 to the two sets of air outlet concave plates 22. This causes the two sets of air outlet concave plates 22 to drive the four sets of fans 23 to move up and down, thereby adjusting the position of the four sets of fans 23. This allows for adjustment of the distance between the four sets of fans 23 and the cleanroom garment fabric, making it easier for the air from the four sets of fans 23 to blow onto the cleanroom garment fabric more quickly, so as to dissipate heat from cleanroom garment fabrics of different thicknesses.
[0026] When the two sets of first toothed plates 211 and the two sets of second toothed plates 212 move up and down, the two sets of first toothed plates 211 and the two sets of second toothed plates 212 will drive the two sets of sliding blocks 213 to move. The eight sets of sliding blocks 213 slide inside the eight sets of guide holes 214 respectively, thereby guiding the two sets of first toothed plates 211 and the two sets of second toothed plates 212, thus improving the stability of the two sets of first toothed plates 211 and the two sets of second toothed plates 212 when they move.
[0027] Example 2: Figure 2 and Figure 3 As shown, two sets of guide rods 29 are fixedly installed inside the two sets of square holes 28. Two sets of moving blocks 210 are slidably installed on the outer wall of two sets of guide rods 29, and the other two sets of moving blocks 210 are slidably installed on the outer wall of the other two sets of guide rods 29.
[0028] The overall effect of this embodiment is that by installing two sets of guide rods 29 inside the two sets of square holes 28 respectively, when the four sets of moving blocks 210 move up and down, two sets of moving blocks 210 can slide up and down on the outer walls of the two sets of guide rods 29, and the other two sets of moving blocks 210 will slide up and down on the outer walls of the other two sets of guide rods 29. This can guide and assist the four sets of moving blocks 210, thereby preventing the four sets of moving blocks 210 from deviating during movement and improving the stability of the four sets of moving blocks 210 when moving up and down.
[0029] The usage and working principle of this device are as follows: First, the cleanroom garment fabric is passed through the ultrasonic composite device 1, and the device is operated to process the fabric. The processed fabric then passes through the concave seat 21. At this time, four sets of fans 23 are activated, blowing air onto the top and bottom of the fabric to accelerate heat dissipation. Finally, when the fabric is thick, the distance between the two sets of air outlet concave plates 22 and the fabric can be adjusted. Simultaneously, the servo motor 24 is started. The output of the servo motor 24 drives two sets of gears 26 through two sets of rotating shafts 25. 26 drives two sets of first toothed plates 211 and two sets of second toothed plates 212 to move, causing them to move in opposite directions. The two sets of first toothed plates 211 and two sets of second toothed plates 212 will drive four sets of moving blocks 210 to move. The two sets of first toothed plates 211 drive two sets of moving blocks 210 to move downward, and the two sets of second toothed plates 212 drive the other two sets of moving blocks 210 to move upward. This facilitates the movement of the four sets of moving blocks 210 and the movement of the two sets of air outlet concave plates 22. The two sets of air outlet concave plates 22 then drive the four sets of fans 23 to move up and down, allowing for adjustment of the position of the four sets of fans 23 and facilitating faster airflow from the four sets of fans 23 onto the cleanroom garment fabric.
[0030] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.
Claims
1. A high-precision ultrasonic compounding machine for processing clean clothes, comprising an ultrasonic compounding device (1), characterized in that: One end of the ultrasonic composite device (1) is provided with a heat dissipation adjusting mechanism (2), the heat dissipation adjusting mechanism (2) includes a concave seat (21), two groups of air outlet concave plates (22) are symmetrically arranged in the concave seat (21), two groups of fans (23) are installed at one end of the two groups of air outlet concave plates (22), the both sides of the concave seat (21) are fixedly installed with servo motors (24), the both sides of the concave seat (21) are rotatably installed with shafts (25), the outer walls of the two groups of shafts (25) are fixedly installed with gears (26), the upper end of the concave seat (21) is rotatably provided with two groups of vertical holes (27), the two inner walls of the concave seat (21) are rotatably provided with square holes (28), two groups of moving blocks (210) are arranged in the two groups of square holes (28), a toothed plate (211) is inserted into the two groups of vertical holes (27), and two groups of second toothed plates (212) are engaged with the outer walls of the two groups of gears (26).
2. The high-precision ultrasonic compounding machine for processing clean clothes according to claim 1, characterized in that: Two groups of guide rods (29) are fixedly installed in the two groups of square holes (28), wherein the two groups of moving blocks (210) are slidably installed on the outer walls of the two groups of guide rods (29), and the other two groups of moving blocks (210) are slidably installed on the outer walls of the other two groups of guide rods (29).
3. The high-precision ultrasonic compounding machine for processing clean clothes according to claim 1, characterized in that: One side of the two groups of toothed plates (211) is fixed with one side of the two groups of moving blocks (210), one side of the two groups of shafts (25) is fixed with the output end of the two groups of servo motors (24), and the two groups of toothed plates (211) are engaged with the two groups of gears (26).
4. The high-precision ultrasonic compounding machine for processing clean clothes according to claim 3, characterized in that: One side of the two groups of second toothed plates (212) is fixed with one side of the other two groups of moving blocks (210), and the other side of the four groups of moving blocks (210) is fixed with the two sides of the two groups of air outlet concave plates (22).
5. The high-precision ultrasonic compounding machine for processing clean clothes according to claim 4, characterized in that: Two groups of guide holes (214) are formed in the two side walls of the two groups of vertical holes (27), and eight groups of sliding blocks (213) are slidably inserted into the eight groups of guide holes (214).
6. The high-precision ultrasonic compounding machine for processing clean clothes according to claim 5, characterized in that: One side of the four groups of sliding blocks (213) is fixed with the two sides of the two groups of toothed plates (211), and one side of the other two groups of sliding blocks (213) is fixed with the two sides of the two groups of second toothed plates (212).
7. The high-precision ultrasonic compounding machine for processing clean clothes according to claim 1, characterized in that: Part of the two groups of second toothed plates (212) is inserted into the two groups of vertical holes (27), and one end of the concave seat (21) is fixed with one end of the ultrasonic composite device (1).