Pre-filling thermosensitive safety locking filling device

Abstract

The utility model relates to the technical field of filling, and discloses a pre-filling thermosensitive safety locking filling device which comprises a support, a conveying module is arranged on the support, a collecting barrel is arranged on the conveying module, a filling assembly is arranged on the support, and the collecting barrel is connected with the filling assembly. The filling assembly comprises one end of a supporting frame. In order to ensure the filling quality and efficiency, the pre-filling thermosensitive safety locking filling device is provided with the filling assembly, the filling assembly is matched with the power motor to drive the round pipe to rotate, the stirring plate on the round pipe rotates among the multiple sets of filter plates, materials in the storage barrel are stirred, the materials are mixed evenly, and the filling quality and efficiency are improved. The temperature sensor monitors the temperature of materials in the conveying pipe in real time, it is guaranteed that the materials are filled at the proper temperature, the spring in the thin pipe pushes the thin rod and the scraper, the scraper can clean the surface of the discharging port, the discharging port is prevented from being blocked, and it is guaranteed that the materials smoothly pass through the discharging port.

Description

Technical Field

[0001] This utility model relates to the field of filling technology, specifically to a pre-filled thermosensitive safety locking filling device. Background Technology

[0002] The pre-filled thermosensitive safety locking filling device is designed specifically for filling relatively viscous liquids. Its core function and purpose is to achieve an efficient and safe automated filling process.

[0003] The pre-filled thermosensitive safety-locking filling device mainly consists of a storage tank, a metering pump, a thermosensitive sealing machine, a conveyor belt, and a control system. Its working principle is to accurately extract viscous liquid through the metering pump and then inject it into a pre-made filling container. After filling, the thermosensitive sealing machine quickly seals the container, while the safety locking mechanism ensures the stability and reliability of the sealing process.

[0004] However, in actual use, traditional equipment lacks an additional auxiliary mixing structure, making it impossible to accelerate material flow and mixing. When the material viscosity is high or the storage tank volume is large, it is difficult to achieve efficient mixing by relying solely on the stirring paddle, which affects filling efficiency and quality. In view of this, we propose a pre-filled thermosensitive safety locking filling device. Utility Model Content

[0005] The purpose of this invention is to provide a pre-filled thermosensitive safety locking filling device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A pre-filled thermosensitive safety locking filling device includes a support frame, a conveying module mounted on the support frame, a collection bucket mounted on the conveying module, and a filling assembly mounted on the support frame. The filling assembly includes:

[0008] A storage tank is fixedly installed at one end of a support frame and at the other end of the support frame. A conveying pipe is fixedly installed at one end of the storage tank, and a temperature sensor is fixedly installed on the conveying pipe. A power motor is fixedly installed at the other end of the storage tank, and a round tube is fixedly installed at the output end of the power motor.

[0009] A round hole is provided on the round tube, a thin tube is fixedly installed on the round tube, one end of a spring is fixedly installed on the inner side of the thin tube, one end of a thin rod is fixedly installed on the other end of the spring, a scraper is fixedly installed on the other end of the thin rod, and a filter plate is fixedly installed on the inner side of the storage tank.

[0010] A stirring plate is fixedly installed on the circular tube. A discharge port is opened on the storage tank. One end of a connecting pipe is fixedly installed on the storage tank. A valve is provided on one end of the connecting pipe. A hydraulic device is fixedly installed on the bracket. An electric discharge device is fixedly installed on the piston end of the hydraulic device.

[0011] Preferably, the support frame, round hole, thin tube, spring, thin rod, scraper, filter plate, stirring plate, discharge port, connecting pipe, valve, hydraulic device and electric discharge device are provided in multiple sets, and the multiple sets of round holes and stirring plates are arranged between the multiple sets of filter plates.

[0012] Preferably, the other end of the connecting pipe is connected to the electric discharge device, the storage tank is connected to the internal space of the connecting pipe through the discharge port, the spring is disposed inside the thin tube, the thin rod slides on the inner side of the thin tube, and the electric discharge device is disposed above the collection tank.

[0013] Preferably, the storage tank is provided with an auxiliary component, the auxiliary component including a short column, one end of the short column is fixedly installed on the storage tank, a long plate is fixedly installed on the other end of the short column, a servo motor is fixedly installed on the long plate, one end of a round rod is fixedly installed on the output end of the servo motor, and a turbine is fixedly installed on the other end of the round rod.

[0014] Preferably, multiple sets of short columns are provided, and the short columns, long plates, servo motors, round rods, and turbines are arranged above the storage tank.

[0015] Preferably, the round rod and turbine are disposed between multiple sets of filter plates, and the turbine is disposed above multiple sets of round holes.

[0016] Compared with the prior art, this utility model provides a pre-filled thermosensitive safety locking filling device, which has the following beneficial effects:

[0017] 1. This pre-filled thermosensitive safety locking filling device, in order to ensure filling quality and efficiency, is equipped with a filling component. This component, together with a power motor, drives the circular tube to rotate. The stirring plate on the circular tube rotates between multiple sets of filter plates to stir the material in the storage tank, making the material evenly mixed. The temperature sensor monitors the temperature of the material in the conveying pipe in real time to ensure that the material is filled at a suitable temperature. The spring in the thin tube pushes the thin rod and scraper. The scraper can clean the surface of the discharge port to prevent the discharge port from being blocked and ensure that the material passes through the discharge port smoothly.

[0018] 2. This pre-filled thermosensitive safety locking filling device, in order to ensure the stability and accuracy of filling, is equipped with an auxiliary component. This component works with multiple sets of short columns on the storage tank to fix long plates. The servo motor on the long plate drives the round rod and turbine to rotate. The turbine is set between multiple sets of filter plates and above multiple sets of round holes. When the turbine rotates, it can accelerate the flow of materials in the storage tank, so that the materials are better mixed above the filter plates. At the same time, it promotes the materials to enter the fine tube and round tube through the round holes, thereby improving the material conveying efficiency. Attached Figure Description

[0019] Figure 1 This is a top view of the overall structure of this utility model;

[0020] Figure 2 This is a side sectional view of part of the structure of this utility model;

[0021] Figure 3 This is a top view of part of the structure of this utility model;

[0022] Figure 4 This is a cross-sectional view of part of the structure of this utility model;

[0023] Figure 5 This utility model Figure 4 A magnified structural diagram of region A in the middle.

[0024] In the diagram: 1. Bracket; 2. Conveying module; 3. Collection bucket; 4. Filling assembly; 41. Support frame; 42. Storage bucket; 43. Conveying pipe; 44. Temperature sensor; 45. Power motor; 46. Round pipe; 47. Round hole; 48. Thin pipe; 49. Spring; 410. Thin rod; 411. Scraper; 412. Filter plate; 413. Mixing plate; 414. Discharge port; 415. Connecting pipe; 416. Valve; 417. Hydraulic device; 418. Electric discharge device; 5. Auxiliary components; 51. Short column; 52. Long plate; 53. Servo motor; 54. Round rod; 55. Turbine. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In this application, the term "above" indicates the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is primarily used to better describe this application and its embodiments, and is not intended to limit the indicated device, element, or component to having a specific orientation, or to construct and operate in a specific orientation. Furthermore, the term "above" may also be used in certain circumstances to indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances.

[0027] Please see Figures 1-5 This utility model provides a technical solution:

[0028] A pre-filled thermosensitive safety locking filling device includes a support 1, a conveying module 2 mounted on the support 1, and a collection bucket 3 mounted on the conveying module 2.

[0029] In one embodiment of this utility model, a filling assembly 4 is provided on the support 1. The filling assembly 4 includes a support frame 41 at one end, and a storage tank 42 is fixedly installed at the other end of the support frame 41. A conveying pipe 43 is fixedly installed at one end of the storage tank 42, and a temperature sensor 44 is fixedly installed on the conveying pipe 43. A power motor 45 is fixedly installed at the other end of the storage tank 42. A round tube 46 is fixedly installed at the output end of the power motor 45. A round hole 47 is opened on the round tube 46. A thin tube 48 is fixedly installed on the round tube 46. A spring 49 is fixedly installed on the inner side of the thin tube 48. A thin rod 410 is fixedly installed on the other end of the spring 49. A scraper 411 is fixedly installed on the other end of the thin rod 410. A filter plate 412 is fixedly installed on the inner side of the storage tank 42. A stirring plate 413 is fixedly installed on the round tube 46. A discharge port 414 is opened on the storage tank 42. One end of the connecting pipe 415 is equipped with a valve 416. A hydraulic device 417 is fixedly installed on the bracket 1. An electric discharge device 418 is fixedly installed on the piston end of the hydraulic device 417. The support frame 41, round hole 47, thin tube 48, spring 49, thin rod 410, scraper 411, filter plate 412, stirring plate 413, discharge port 414, connecting pipe 415, valve 416, hydraulic device 417 and electric discharge device 418 are arranged in multiple sets. Multiple sets of round holes 47 and stirring plates 413 are arranged between multiple sets of filter plates 412. The other end of the connecting pipe 415 is connected to the electric discharge device 418. The storage tank 42 is connected to the internal space of the connecting pipe 415 through the discharge port 414. The spring 49 is arranged inside the thin tube 48. The thin rod 410 slides on the inner side of the thin tube 48. The electric discharge device 418 is arranged above the collection tank 3.

[0030] In this embodiment, the material is first input through the conveying pipe 43. One end of the conveying pipe 43 is connected to an external material source, and the other end is connected to the circular pipe 46. The material enters the circular pipe 46 through the conveying pipe 43. The circular hole 47 on the circular pipe 46 allows the material to enter the storage tank 42 from the circular pipe 46. At the same time, the power motor 45 in the filling assembly 4 is started. The output end of the power motor 45 drives the circular pipe 46 to rotate. When the circular pipe 46 rotates, the stirring plate 413 stirs the material entering the storage tank 42 between the filter plates 412. During the stirring process, the material rolls and mixes in the storage tank 42, so that the material composition is evenly distributed, laying the foundation for accurate filling in the future. While the material is being stirred, the temperature sensor 44 on the conveying pipe 43 starts to work. The temperature sensor 44 monitors the temperature of the material in the conveying pipe 43 in real time and feeds the temperature data back to the connected control system. The operator can judge whether the material is within the appropriate filling temperature range based on the temperature data. If the temperature does not meet the requirements, the operator will be notified. The requirements are that the ambient temperature of the storage tank 42 can be adjusted or the material can be preheated or cooled to ensure that the material is filled at a suitable temperature to guarantee filling quality. At the same time, during the operation of the device, the scraper 411 can clean the surface of the discharge port 414. As the material continuously flows out of the storage tank 42 through the discharge port 414, there may be material residues, lumps, etc. adhering to the surface of the discharge port 414. The scraper 411 continuously cleans to prevent the discharge port 414 from being blocked, ensuring that the material can smoothly pass through the discharge port 414 into the subsequent pipeline. When filling is required, the valve 416 is opened, and the material flows to the electric discharge device 418 through the connecting pipe 415 under the action of gravity and the pressure inside the storage tank 42. At the same time, the hydraulic device 417 is activated. The hydraulic device 417 is fixed on the bracket 1, and its piston end pushes the electric discharge device 418. The electric discharge device 418 can accurately control the discharge amount and discharge speed of the material, so that the material is accurately filled into the collection tank 3 located below it.

[0031] In one embodiment of this utility model, an auxiliary component 5 is provided on the storage tank 42. The auxiliary component 5 includes a short column 51. One end of the short column 51 is fixedly installed on the storage tank 42, and a long plate 52 is fixedly installed on the other end of the short column 51. A servo motor 53 is fixedly installed on the long plate 52. One end of a round rod 54 is fixedly installed at the output end of the servo motor 53, and a turbine 55 is fixedly installed at the other end of the round rod 54. Multiple sets of short columns 51 are provided. The short column 51, long plate 52, servo motor 53, round rod 54 and turbine 55 are arranged above the storage tank 42. The round rod 54 and turbine 55 are arranged between multiple sets of filter plates 412. The turbine 55 is arranged above multiple sets of round holes 47.

[0032] In this embodiment, the servo motor 53 in the auxiliary component 5 is activated, which drives the round rod 54 to rotate. The turbine 55 at the other end of the round rod 54 rotates accordingly. When the turbine 55 rotates, its blades push the material in the storage tank 42, accelerating the flow of the material above the filter plate 412. On the one hand, this allows the material to mix better and further improves the uniformity of the material. On the other hand, it promotes the material to enter the thin tube 48 and the round tube 46 through the round hole 47. After the material enters the thin tube 48 through the round hole 47, it can assist in the cleaning work of the discharge port 414 under the action of the spring 49 and the thin rod 410. After entering the round tube 46, it participates in the stirring and mixing process again as the round tube 46 rotates. The rotation of the turbine 55 improves the material conveying efficiency and reduces the filling quality problems caused by uneven material stratification. In conjunction with the filling component 4, it further ensures the stability and accuracy of filling.

[0033] All electrical components mentioned in this application are electrically connected to the controller and 220V AC mains power. The controller is a conventional and known device that can control the temperature sensor 44, the power motor 45, the hydraulic device 417, the electric discharge device 418, and the servo motor 53. All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as riveting and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0034] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A pre-filled heat-sensitive safety locking filling device comprising a support (1) on which a delivery module (2) is arranged, said delivery module (2) being provided with a collection vat (3), characterized in that: The support (1) is provided with a filling assembly (4), the filling assembly (4) comprises: One end of the support frame (41) is fixedly installed with a storage barrel (42), one end of the storage barrel (42) is fixedly installed with a conveying pipe (43), the conveying pipe (43) is fixedly installed with a temperature sensor (44), the other end of the storage barrel (42) is fixedly installed with a power motor (45), and one end of the power motor (45) is fixedly installed with a circular pipe (46). A circular hole (47) is formed in the circular pipe (46), the circular pipe (46) is fixedly installed with a thin pipe (48), one end of the spring (49) is fixedly installed in the thin pipe (48), the other end of the spring (49) is fixedly installed with a thin rod (410), the other end of the thin rod (410) is fixedly installed with a scraper (411), and the inside of the storage barrel (42) is fixedly installed with a filter plate (412). A stirring plate (413) is fixedly installed on the circular pipe (46), a discharge port (414) is formed in the storage barrel (42), one end of a connecting pipe (415) is fixedly installed on the storage barrel (42), a valve (416) is arranged on one end of the connecting pipe (415), a hydraulic device (417) is fixedly installed on the support (1), and a piston end of the hydraulic device (417) is fixedly installed with an electric discharge device (418).

2. A pre-filled heat-sensitive security lock-filling device according to claim 1, characterized in that: The support frame (41), the circular hole (47), the thin pipe (48), the spring (49), the thin rod (410), the scraper (411), the filter plate (412), the stirring plate (413), the discharge port (414), the connecting pipe (415), the valve (416), the hydraulic device (417) and the electric discharge device (418) are provided in multiple groups, and multiple groups of the circular hole (47) and the stirring plate (413) are arranged between multiple groups of the filter plate (412).

3. A pre-filled heat-sensitive security locking filling device according to claim 1, wherein: The other end of the connecting pipe (415) is communicated with the electric discharge device (418), the storage barrel (42) is communicated with the internal space of the connecting pipe (415) through the discharge port (414), the spring (49) is arranged in the thin pipe (48), the thin rod (410) slides in the inside of the thin pipe (48), and the electric discharge device (418) is arranged above the collecting barrel (3).

4. A pre-filled heat-sensitive security locking filling device according to claim 1, wherein: The storage barrel (42) is provided with an auxiliary assembly (5), the auxiliary assembly (5) comprises a short column (51), one end of the short column (51) is fixedly installed on the storage barrel (42), the other end of the short column (51) is fixedly installed with a long plate (52), the long plate (52) is fixedly installed with a servo motor (53), one end of a circular rod (54) is fixedly installed on the output end of the servo motor (53), and the other end of the circular rod (54) is fixedly installed with a turbine (55).

5. A pre-filled heat-sensitive security locking filling device according to claim 4, wherein: Multiple groups of the short column (51) are arranged, and the short column (51), the long plate (52), the servo motor (53), the circular rod (54) and the turbine (55) are arranged above the storage barrel (42).

6. A pre-filled heat-sensitive security locking filling device according to claim 4, wherein: The round rod (54) and turbine (55) are arranged between the groups of filter plates (412), and the turbine (55) is arranged above the groups of round holes (47).

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