EPE plastic processing wastewater treatment device

By designing a multi-stage treatment device and reagent treatment, the problems of pollutant removal and microbial elimination in EPE plastic processing wastewater treatment were solved, achieving efficient wastewater treatment and stable water resource reuse.

CN223991031UActive Publication Date: 2026-03-13CANGZHOU PULSE SPORTS EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing wastewater treatment methods for EPE plastic processing are simple, but they are difficult to effectively remove pollutants and kill microorganisms, and they cannot achieve effective recycling of water resources.

Method used

A device comprising a treatment tank 1 and a treatment tank 2 was designed. Through components such as a transition water pipe, a water pump, a stirring block, and a paddle, combined with pH adjustment and chlorine dioxide disinfectant, a multi-stage wastewater treatment was achieved.

Benefits of technology

It effectively removes pollutants and kills microorganisms in wastewater, ensuring the safety of effluent quality and supporting the stable reuse of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wastewater treatment, in particular to an EPE plastic processing wastewater treatment device which comprises a base, a first treatment barrel and a second treatment barrel are fixedly installed at the top of the base, the first treatment barrel is located on one side of the second treatment barrel, and a transition water pipe is installed between the first treatment barrel and the second treatment barrel. A water pump is mounted on the transition water pipe, and a sealing cover is fixedly mounted at the top of the treatment barrel I; a water injection pipe is fixedly connected to the top of the sealing cover, a second liquid injection pipe is fixedly connected to the outer wall of the sealing cover, and a first liquid injection pipe is fixedly connected to the top of the second treatment barrel. By arranging the two treatment barrels, the stirring part, the medicament injection pipe, the heating pipe and the like, the pH value of the wastewater is accurately adjusted and the sterilization is effectively performed by utilizing the modes of stirring and mixing, filtering, heating assistance and the like, so that the problem that the existing treatment mode is simple is solved, and the efficient treatment of the wastewater and the safety guarantee of the water quality are realized.
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Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment, and in particular to a wastewater treatment device for EPE plastic processing. Background Technology

[0002] With the development of society, EPE (pearl cotton) plastic has been widely used in many fields such as packaging, construction, and home furnishing due to its good cushioning, heat insulation, and moisture-proof properties. The processing of EPE plastic will generate wastewater. If this wastewater is discharged directly without proper treatment, it will pollute the environment, affect the ecological balance of water bodies, and may also lead to soil pollution and other problems.

[0003] However, existing wastewater treatment methods for EPE plastic processing often rely on simplified processes adopted by some companies to reduce costs and streamline procedures. These methods involve only a single, basic treatment, which presents numerous problems. For example, they fail to effectively remove complex pollutants such as residual organic matter and heavy metal ions, making it difficult to meet discharge standards. Furthermore, they do not adequately eliminate microorganisms in the wastewater, potentially leading to their proliferation and damage to the ecosystem. Additionally, the water quality after this simple treatment is unstable, making reuse difficult and hindering the effective recycling of water resources. Utility Model Content

[0004] In view of this, the present invention provides an EPE plastic processing wastewater treatment device, the main technical problem to be solved is: to solve the problem that the existing EPE plastic processing wastewater treatment methods are simple and difficult to effectively remove pollutants, kill microorganisms and realize water resource reuse.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an EPE plastic processing wastewater treatment device, comprising a base, a treatment tank 1 and a treatment tank 2 fixedly installed on the top of the base, the treatment tank 1 being located on one side of the treatment tank 2, a transition water pipe installed between the treatment tank 1 and the treatment tank 2, a water pump installed on the transition water pipe, a sealing cover fixedly installed on the top of the treatment tank 1; a water injection pipe fixedly connected to the top of the sealing cover, a liquid injection pipe 2 fixedly connected to the outer wall of the sealing cover, a liquid injection pipe 1 fixedly connected to the top of the treatment tank 2, and a drain pipe fixedly connected to the outer wall of the treatment tank 2; a drive shaft 1 movably installed inside the treatment tank 1, multiple stirring blocks fixedly connected to the outer wall of the drive shaft 1, a drive shaft 2 movably installed inside the treatment tank 2, a paddle fixedly connected to the outer wall of the drive shaft 2, multiple slots opened inside the paddle, and a drive assembly installed between the drive shaft 1 and the drive shaft 2.

[0006] By adopting the above technical solution, the wastewater is transferred and mixed between treatment tank one and treatment tank two, providing a foundation for subsequent treatment steps such as pollutant removal and sterilization.

[0007] As a further description of the above technical solution: the base is connected to an inner cylinder by bolts, the sealing cap is bolted to the top of the inner cylinder, and a filter screen is fixedly connected to the inner wall of the inner cylinder.

[0008] By adopting the above technical solution, wastewater is initially filtered to remove larger particulate impurities, protect subsequent treatment equipment, and improve treatment efficiency.

[0009] As a further description of the above technical solution: the top of the inner cylinder is provided with multiple filter holes, and the inner cylinder and the sealing cover are connected through the filter holes.

[0010] By adopting the above technical solution, the wastewater that has undergone preliminary filtration can smoothly enter the main body of the treatment tank for subsequent treatment.

[0011] As a further description of the above technical solution: the inner wall of the second processing tank is provided with multiple installation grooves, and heating tubes are fixedly installed inside the installation grooves.

[0012] By adopting the above technical solution, the wastewater in the second treatment tank can be heated to assist in sterilization or accelerate certain chemical reactions, thereby improving the wastewater treatment effect.

[0013] As a further description of the above technical solution: the drive assembly includes a belt groove one, a belt groove two, a drive motor and a drive belt. The belt groove one is opened at the top of the drive shaft one, the belt groove two is opened at the top of the drive shaft two, the drive motor is fixedly installed on the top of the sealing cover, and the drive belt is sleeved between the belt groove one and the belt groove two.

[0014] By adopting the above technical solution, the drive motor drives the drive shaft one and drive shaft two to rotate through the drive belt, so as to realize the function of stirring the wastewater in the stirring block in the treatment tank one and stirring the wastewater in the paddle in the treatment tank two, so that the wastewater and the treatment agent are fully mixed and reacted.

[0015] As a further description of the above technical solution: the top of the base has two support grooves, and processing barrel one and processing barrel two are located in the corresponding support grooves in sequence. The top of the base is fixedly connected with four baffles, and the front and rear sides of the outer walls of processing barrel one and processing barrel two are provided with baffles. The bottom of the base is fixedly connected with four support legs that are distributed in a rectangular shape.

[0016] By adopting the above technical solution, the first and second processing tanks are supported and limited, which enhances the overall stability of the device and facilitates installation and maintenance.

[0017] By employing the above technical solution, the EPE plastic processing wastewater treatment device of this utility model has at least the following beneficial effects:

[0018] 1. Compared with existing technologies, this EPE plastic processing wastewater treatment device, by setting up a second injection pipe, a first drive shaft, and a stirring block, allows for the injection of a pH adjuster, such as sodium hydroxide solution or dilute sulfuric acid solution, into the first treatment tank through the second injection pipe. The pH value of the wastewater is selected according to its initial pH value to precisely adjust the acidity or alkalinity. Then, the first drive shaft drives the stirring block to rotate, so that the reagent and wastewater are fully mixed, thereby adjusting the pH value and ensuring that the acidity or alkalinity of the wastewater meets the requirements of subsequent treatment processes. This improves the overall treatment effect and ensures the smooth operation of each treatment stage.

[0019] 2. Compared with existing technologies, this EPE plastic processing wastewater treatment device, through the installation of an injection pipe, a drive shaft, and paddles, allows for the injection of chlorine dioxide disinfectant into the treatment tank through the injection pipe. Chlorine dioxide has strong oxidizing properties, which can effectively kill various microorganisms such as bacteria, viruses, and fungi in wastewater, with few disinfection byproducts. Then, the drive shaft drives the paddles to rotate, allowing the disinfectant to fully diffuse in the wastewater, achieving disinfection. This effectively kills bacteria and viruses in the wastewater, ensuring the safety of the effluent and preventing microorganisms from harming the environment. Attached Figure Description

[0020] Figure 1 This is a first-view structural schematic diagram of an EPE plastic processing wastewater treatment device proposed in this utility model.

[0021] Figure 2 This is a second-view structural schematic diagram of an EPE plastic processing wastewater treatment device proposed in this utility model.

[0022] Figure 3 This is a cross-sectional structural diagram of an EPE plastic processing wastewater treatment device proposed in this utility model;

[0023] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle.

[0024] Legend:

[0025] 1. Base; 101. Support groove; 102. Support leg; 103. Baffle; 2. Processing tank one; 3. Processing tank two; 301. Liquid injection pipe one; 302. Drain pipe; 4. Transition water pipe; 5. Water pump; 6. Sealing cover; 601. Water injection pipe; 602. Liquid injection pipe two; 7. Drive assembly; 701. Belt groove one; 702. Belt groove two; 703. Drive motor; 704. Drive belt; 8. Inner cylinder; 801. Filter screen; 9. Drive shaft one; 10. Stirring block; 11. Filter hole; 12. Drive shaft two; 13. Paddle; 14. Groove; 15. Mounting groove; 16. Heating tube. Detailed Implementation

[0026] Reference Figure 1-4This utility model provides an EPE plastic processing wastewater treatment device, comprising a base 1 that supports the entire device. A first treatment tank 2 and a second treatment tank 3 are fixedly installed on the top of the base 1. The first treatment tank 2 and the second treatment tank 3 respectively undertake wastewater treatment tasks at different stages. The first treatment tank 2 is located on one side of the second treatment tank 3. A transition water pipe 4 is installed between the first treatment tank 2 and the second treatment tank 3, connecting the two treatment tanks and allowing wastewater to be transferred between them. A water pump 5 is installed on the transition water pipe 4, providing power for the flow of wastewater within the transition water pipe 4, ensuring the wastewater can flow smoothly from the treatment tank. The wastewater is transferred from treatment tank 1 (2) to treatment tank 2 (3). A sealing cover (6) is fixedly installed on the top of treatment tank 1 (2). The sealing cover (6) prevents impurities from entering treatment tank 1 (2) during wastewater treatment and provides mounting positions for components such as the water injection pipe (601), the liquid injection pipe (602), and the drive motor (703). The top of the sealing cover (6) is fixedly connected to the water injection pipe (601), which is used to inject the EPE plastic processing wastewater to be treated into treatment tank 1 (2). The outer wall of the sealing cover (6) is fixedly connected to the liquid injection pipe (602), which is used to inject a pH adjuster into treatment tank 1 (2) to adjust the pH value. The top of treatment tank 2 (3) is fixedly connected to... A liquid injection pipe 301 is provided to inject chlorine dioxide disinfectant into the treatment tank 2. A drain pipe 302 is fixedly connected to the outer wall of the treatment tank 2, which is used to discharge the treated wastewater that meets the standards. A drive shaft 9 is movably installed inside the treatment tank 2. The drive shaft 9 rotates under the drive of the drive motor 703 and the drive assembly 7, providing power to the stirring blocks 10. Multiple stirring blocks 10 are fixedly connected to the outer wall of the drive shaft 9. The stirring blocks 10 stir the wastewater under the drive of the drive shaft 9, so that the wastewater and the injected disinfectant are fully mixed. A drive shaft 9 is movably installed inside the treatment tank 2. Drive shaft 12 rotates under the drive of drive motor 703 and drive assembly 7, providing power to blade 13. Blade 13 is fixedly connected to the outer wall of drive shaft 12. Blade 13 stirs wastewater under the drive of drive shaft 12, so that wastewater and injected agents are fully mixed. Multiple slots 14 are opened inside blade 13. The slots 14 can make the water flow smoother when the blade 13 is stirring, and enhance the stirring effect. Drive assembly 7 is installed between drive shaft 19 and drive shaft 12. Drive assembly 7 transmits the power of drive motor 703 to drive shaft 19 and drive shaft 12 to achieve synchronous rotation of the two.

[0027] The base 1 is connected to the inner cylinder 8 by bolts. The sealing cover 6 is bolted to the top of the inner cylinder 8. The sealing cover 6 and the inner cylinder 8 are connected by bolts to ensure tight connection and facilitate disassembly. The inner wall of the inner cylinder 8 is fixedly connected to a filter screen 801. The filter screen 801 can intercept larger particulate impurities in the wastewater, such as plastic fragments and fibers, to prevent them from entering the subsequent treatment process and affecting the treatment effect and equipment operation.

[0028] The top of the inner cylinder 8 is provided with multiple filter holes 11. The filter holes 11 allow the wastewater that has been initially filtered by the filter screen 801 to enter the treatment tank 2 for further treatment. The inner cylinder 8 and the sealing cover 6 are connected through the filter holes 11.

[0029] The inner wall of the second treatment tank 3 is provided with multiple installation slots 15. Heating pipes 16 are fixedly installed inside the installation slots 15. The heating pipes 16 can heat the wastewater in the second treatment tank 3 to assist in sterilization or accelerate certain chemical reactions and improve the wastewater treatment effect.

[0030] The drive assembly 7 includes a first belt groove 701, a second belt groove 702, a drive motor 703, and a drive belt 704. The first belt groove 701 is located on the top of the first drive shaft 9, the second belt groove 702 is located on the top of the second drive shaft 12, the drive motor 703 is fixedly mounted on the top of the sealing cover 6, and the drive belt 704 is sleeved between the first belt groove 701 and the second belt groove 702, thereby transmitting power from the drive motor 703.

[0031] The top of the base 1 has two support grooves 101, which provide installation positioning for the first processing tank 2 and the second processing tank 3, ensuring their accurate installation position. The first processing tank 2 and the second processing tank 3 are located in the corresponding support grooves 101. The top of the base 1 is fixedly connected to four baffles 103, which limit and protect the first processing tank 2 and the second processing tank 3, preventing them from shaking or shifting during operation. The front and rear sides of the outer walls of the first processing tank 2 and the second processing tank 3 are provided with baffles 103. The bottom of the base 1 is fixedly connected to four rectangularly distributed support legs 102, which make the device stable on the ground and ensure the overall stability of the device.

[0032] Working principle: First, EPE plastic processing wastewater is injected into treatment tank 2 through water injection pipe 601. The wastewater first passes through the filter screen 801 on the inner wall of the inner cylinder 8 to intercept larger particles of impurities. Then, it enters the main body of treatment tank 2 through the filter hole 11 at the top of the inner cylinder 8. According to the initial pH value of the wastewater, if the wastewater is acidic, an appropriate amount of sodium hydroxide solution is injected into treatment tank 2 through liquid injection pipe 602; if the wastewater is alkaline, a dilute sulfuric acid solution is injected. Then, the drive motor 703 is started. The drive motor 703 drives the drive shaft 9 to rotate through the drive belt 704. The stirring block 10 on the drive shaft 9 rotates accordingly, so that the pH adjuster is fully mixed with the wastewater, and the pH value of the wastewater is adjusted to a suitable range to meet the requirements of subsequent treatment processes.

[0033] After pH adjustment, water pump 5 is started to transport the wastewater in treatment tank 2 to treatment tank 3 via transition water pipe 4. In treatment tank 3, a certain concentration of chlorine dioxide disinfectant is injected through injection pipe 301. Drive motor 703 continues to operate, driving drive shaft 12 via drive belt 704. The blades 13 on drive shaft 12 rotate, allowing the chlorine dioxide disinfectant to fully diffuse in the wastewater, utilizing its strong oxidizing properties to kill bacteria, viruses, fungi, and other microorganisms. Simultaneously, if necessary, heating pipe 16 can be turned on to heat the wastewater, assisting in disinfection or accelerating certain chemical reactions, further improving the wastewater treatment effect.

[0034] After the wastewater has undergone the above treatment and meets the discharge standards, it is discharged from the drain pipe 302.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An EPE plastic processing wastewater treatment device, comprising a base (1), characterized in that: The top of the base (1) is fixedly provided with a treatment barrel one (2) and a treatment barrel two (3), the treatment barrel one (2) is located at one side of the treatment barrel two (3), a transition water pipe (4) is arranged between the treatment barrel one (2) and the treatment barrel two (3), a water pump (5) is arranged on the transition water pipe (4), and the top of the treatment barrel one (2) is fixedly provided with a sealing cover (6); The top of the sealing cover (6) is fixedly connected with a water injection pipe (601), the outer wall of the sealing cover (6) is fixedly connected with a liquid injection pipe two (602), the top of the treatment barrel two (3) is fixedly connected with a liquid injection pipe one (301), and the outer wall of the treatment barrel two (3) is fixedly connected with a drain pipe (302); The inside of the treatment barrel one (2) is movably provided with a driving shaft one (9), the outer wall of the driving shaft one (9) is fixedly connected with a plurality of stirring blocks (10), the inside of the treatment barrel two (3) is movably provided with a driving shaft two (12), the outer wall of the driving shaft two (12) is fixedly connected with a paddle (13), a plurality of grooves (14) are formed in the inside of the paddle (13), and a driving assembly (7) is arranged between the driving shaft one (9) and the driving shaft two (12).

2. The EPE plastic processing wastewater treatment device according to claim 1, characterized in that: The inside of the base (1) is connected with an inner cylinder (8) through bolts, the sealing cover (6) is bolted on the top of the inner cylinder (8), and the inner wall of the inner cylinder (8) is fixedly connected with a filter screen (801).

3. The EPE plastic processing wastewater treatment device according to claim 2, characterized in that: A plurality of filter holes (11) are formed in the top of the inner cylinder (8), and the inner cylinder (8) and the sealing cover (6) are communicated through the filter holes (11).

4. The EPE plastic processing wastewater treatment device according to claim 1, characterized in that: A plurality of mounting grooves (15) are formed in the inner wall of the treatment barrel two (3), and a heating pipe (16) is fixedly arranged in the inside of the mounting groove (15).

5. The EPE plastic processing wastewater treatment device according to claim 1, characterized in that: The driving assembly (7) comprises a belt groove one (701), a belt groove two (702), a driving motor (703) and a driving belt (704), the belt groove one (701) is formed in the top of the driving shaft one (9), the belt groove two (702) is formed in the top of the driving shaft two (12), the driving motor (703) is fixedly arranged on the top of the sealing cover (6), and the driving belt (704) is sleeved between the belt groove one (701) and the belt groove two (702).

6. The EPE plastic processing wastewater treatment device according to claim 1, characterized in that: Two supporting grooves (101) are formed in the top of the base (1), the treatment barrel one (2) and the treatment barrel two (3) are sequentially arranged in the supporting grooves (101) at corresponding positions, four baffles (103) are fixedly connected to the top of the base (1), the outer walls of the treatment barrel one (2) and the treatment barrel two (3) are provided with baffles (103) on the front and back sides, and four supporting legs (102) distributed in a rectangular shape are fixedly connected to the bottom of the base (1).