Trolley device for synchronous construction on two sides of tunnel small-section ditch cable trough
By designing a synchronous construction trolley for both sides of the cable trench in the small cross-section of the tunnel, and using a boom and winch to control the synchronous lifting of the formwork box, the problem of slow construction progress of the existing trolley was solved, achieving rapid construction and cost savings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-13
AI Technical Summary
The existing tunnel small-section drainage ditch and cable trench construction trolleys cause slow construction progress and affect the efficiency of the construction section because construction on one side is completed before construction on the other side can begin.
A synchronous construction trolley for cable trenches in small-section tunnels is designed. It uses two pairs of booms and winches to control the formwork box, enabling synchronous lifting and lowering construction on both sides. The winch controls the formwork box for synchronous construction, reducing the space and time occupied in the tunnel.
This enabled rapid construction of cable trenches in tunnels, saving construction time and costs while ensuring construction quality.
Smart Images

Figure CN223991765U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a trolley for cable trenches in small-section tunnel drainage ditches, and more particularly to a trolley device for synchronous construction on both sides of cable trenches in small-section tunnel drainage ditches. Background Technology
[0002] Currently, in the construction of small-section tunnels, existing construction trolleys for drainage ditches and cable trenches are designed with a mold box on one side. Typically, the construction of the drainage ditches and cable trenches on one side is completed before the construction of the other side is carried out. Since the construction of both sides is carried out separately, the progress is slow, the time occupied by the trolley in the tunnel is long, the construction progress is slow, the operating range of the equipment is affected, and the construction progress of the tunnel section is reduced. In view of the above reasons, a trolley device for simultaneous construction of drainage ditches and cable trenches on both sides in small-section tunnels is proposed. Utility Model Content
[0003] The purpose of this invention is to overcome the limitations of existing construction trolleys for cable trenches, which typically require the completion of concrete construction on one side of the cable trench before proceeding to the other, resulting in slow construction progress and impacting the overall construction schedule. This invention provides a trolley device for simultaneous construction on both sides of a small-section cable trench in a tunnel. This trolley features two pairs of booms on each side, with the booms and winch sliders controlling the formwork box and adjusting the construction width on both sides. The winch controls the synchronous lifting and lowering of the formwork box on both sides for construction and demolding. This allows a single construction section to be completed in one go, minimizing the space and time required for tunnel construction, accelerating the progress of the cable trench project, saving construction time and costs, and ensuring construction quality.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: A synchronous construction trolley device for cable troughs in small-section tunnels, comprising: a construction trolley, a gantry, longitudinal beams, a boom beam, a boom, a winch, a template box, a box beam, a ditch template box, a ditch inner support plate, a support slot, side plate support strips, a cable trough template box, a cable trough inner support plate, a bending edge, a straight-wall template, a traveling mechanism, a box girder connecting plate, and a box opening positioning plate; a pair of gantry frames are installed at both ends of the construction trolley, a pair of longitudinal beams are installed on both sides of the construction trolley, and a pair of winches are installed at both ends below the pair of longitudinal beams. The boom beam has two pairs of booms at each end, with two pairs of winches below each boom. A chute is located below the boom, and a slider is located between the upper end of the winch and the chute. A pair of formwork boxes are located on both sides of the construction trolley. Straight-walled formwork is installed on opposite sides of the formwork boxes. A pair of box beams are symmetrically installed at both ends of the top of the formwork boxes. A pair of wire ropes are connected between the pair of winches on one side and the pair of box beams. The two pairs of winches on both sides of the construction trolley are configured for simultaneous lifting from both sides or lifting from one side separately. The formwork boxes are lightweight.
[0005] The middle part of the template box is set as a water ditch template box, and a pair of cable trough template boxes are symmetrically set on both sides of the water ditch template box. The pair of cable trough template boxes are respectively set as power cable boxes and communication cable boxes. Longitudinal side plate support strips are evenly distributed on the inner side of the side box panels of the water ditch template box and the pair of cable trough template boxes.
[0006] A pair of internal support plates for the water ditch are installed in the water ditch template box. The two sides of the pair of internal support plates are evenly distributed with reserved support slots, and the side plate support strips are respectively installed in the support slots. A box opening positioning plate is welded to the upper end of the water ditch template box. A pair of box beam connecting plates are respectively set at the upper end of the pair of internal support plates. A box opening positioning plate is set at the lower part of one side of the pair of box beam connecting plates. The box opening positioning plate and the box beam connecting plate are fixed by bolts.
[0007] The outer side panels of the cable trough template box are symmetrically configured with a pair of bent edges; a pair of cable trough inner support plates are set in the cable trough template box, and the two sides of the pair of cable trough inner support plates are evenly distributed with reserved support slots, and the side plate support strips are respectively set in the support slots; a box opening positioning plate is welded to the upper end of the cable trough template box opening, and a pair of box beam connecting plates are respectively set at the upper end of the pair of water trough inner support plates, and a box opening positioning plate is set at the lower part of one side of the pair of box beam connecting plates. The box opening positioning plate and the box beam connecting plate are fixed by bolts.
[0008] A pair of box beams are installed at the top of both ends of the water ditch template box and the pair of cable ditch template boxes on one side of the construction trolley. Lifting lugs are installed at the center of the upper end of the pair of box beams, and hooks are installed between the lifting lugs and the wire rope. Box beam connecting plates for the water ditch template box and the pair of cable ditch template boxes are installed on one side of the lower end of the pair of box beams. The lower end of the pair of box beams is fixed to the box beam connecting plate by bolts.
[0009] Beneficial effects: The utility model of this utility model is a synchronous construction trolley for cable trenches on both sides. The trolley is equipped with two pairs of booms on both sides. The two pairs of booms and the slider of the winch control the formwork box and adjust the construction width on both sides. The formwork box on both sides is raised and lowered synchronously for construction and demolding by controlling the winch. A construction section can be completed in one go. It occupies less space and time in tunnel construction, speeds up the progress of cable trenches, saves construction time and cost, and ensures construction quality. Attached Figure Description
[0010] The present invention will be further described below with reference to the accompanying drawings:
[0011] Figure 1 This is a schematic diagram of the overall assembly structure;
[0012] Figure 2 yes Figure 1 A schematic diagram of the side view structure;
[0013] Figure 3 yes Figure 1 A partial structural diagram showing the construction status;
[0014] Figure 4 yes Figure 1 A partial structural diagram of the template box body;
[0015] Figure 5 yes Figure 4 A schematic diagram of the partial three-dimensional structure of the template;
[0016] Figure 6 yes Figure 4 A partial structural diagram;
[0017] Figure 7 yes Figure 4 A partial structural diagram;
[0018] Figure 8 yes Figure 7 A partial structural diagram of the outer side panel of the cable trough template box;
[0019] Figure 1 , 2 1. Construction trolley 2. Gantry 3. Longitudinal beam 2-1. Boom beam 3. Boom 4. Winch 5. Template box 6. Box beam 7. Trench template box 8. Trench inner support plate 8-1. Support slot 8-1-1. Side plate support strip 8-2. Cable trough template box 9. Cable trough inner support plate 9-1. Bending edge 9-2. Straight wall template 10. Traveling mechanism 11. Box girder connecting plate 12. Box opening positioning plate 13. Detailed Implementation
[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
[0021] A pair of gantry frames 2 are installed at both ends of the construction trolley 1. A pair of longitudinal beams 2-1 are installed on both sides of the construction trolley 1. A pair of boom beams 3 are installed at both ends of the pair of longitudinal beams 2-1. Two pairs of booms 4 are installed at both ends of the pair of boom beams 3. Two pairs of winches 5 are installed below the two pairs of booms 4. A chute is installed below the booms 4. A slider is installed between the upper end of the winch 5 and the chute. A pair of template boxes 6 are installed on both sides of the construction trolley 1. A straight wall template 10 is installed on the opposite side of the pair of template boxes 6. A pair of box beams 7 are symmetrically installed at both ends of the top of the template box 6. A pair of wire ropes are installed between the pair of winches 5 on one side and the pair of box beams 7. The two pairs of winches 5 on both sides of the construction trolley 1 are configured to lift simultaneously on both sides or lift separately on one side. The template box 6 is a lightweight box.
[0022] The middle part of the template box 6 is set as a water ditch template box 8. A pair of cable trough template boxes 9 are symmetrically arranged on both sides of the water ditch template box 8. The pair of cable trough template boxes 9 are respectively set as power cable boxes and communication cable boxes. Longitudinal side plate support strips 8-2 are evenly distributed on the inner side of the side box plates of the water ditch template box 8 and the pair of cable trough template boxes 9.
[0023] A pair of internal support plates 8-1 are provided in the trench template box 8. The two sides of the pair of internal support plates 8-1 are evenly distributed with reserved support slots 8-1-1. The support slots 8-1-1 are respectively provided with side plate support strips 8-2. A box opening positioning plate 13 is welded to the upper end of the trench template box 8. A pair of box beam connecting plates 12 are respectively set at the upper end of the pair of internal support plates 8-1. A box opening positioning plate 13 is set on the lower part of one side of the pair of box beam connecting plates 12. The box opening positioning plate 13 and the box beam connecting plate 12 are fixed by bolts.
[0024] The outer side panels of the cable trough template box 9 are symmetrically configured with a pair of bent edges 9-2; a pair of cable trough inner support plates 9-1 are set in the cable trough template box 9, and the two sides of the pair of cable trough inner support plates 9-1 are evenly distributed with reserved support slots 8-1-1, and the side plate support strips 8-2 are respectively set in the support slots 8-1-1; a box opening positioning plate 13 is welded to the upper end of the cable trough template box 9, and a pair of box beam connecting plates 12 are respectively set at the upper end of the pair of water trough inner support plates 8-1, and a box opening positioning plate 13 is set on the lower part of one side of the pair of box beam connecting plates 12. The box opening positioning plate 13 and the box beam connecting plate 12 are fixedly connected by bolts.
[0025] A pair of box beams 7 are installed at the top of both ends of the water ditch template box 8 and the pair of cable ditch template boxes 9 on one side of the construction trolley 1. Lifting lugs are installed at the center of the upper end of the pair of box beams 7, and hooks are installed between the lifting lugs and the wire rope. Box beam connecting plates 12 of the water ditch template box 8 and the pair of cable ditch template boxes 9 are installed on one side of the lower end of the pair of box beams 7. The lower end of the pair of box beams 7 is fixed to the box beam connecting plate 12 by bolts.
Claims
1. A tunnel small cross-section water ditch cable trench two sides synchronous construction trolley device, is by: construction trolley (1), portal (2), longitudinal beam (2-1), cantilever beam (3), cantilever (4), winch (5), formwork box (6), box beam (7), water ditch groove formwork box (8), water ditch groove inner support plate (8-1), support slot (8-1-1), side plate support strip (8-2), cable trench formwork box (9), cable trench inner support plate (9-1), bending mouth along (9-2), straight wall formwork (10), walking mechanism (11), box girder connecting pull (12), box mouth positioning plate (13) constitute;Its characterized in that: The construction trolley (1) is provided with a pair of portal frames (2) at both ends, a pair of longitudinal beams (2-1) at both sides, a pair of hoist arm cross beams (3) at the lower ends of the pair of longitudinal beams (2-1), two pairs of hoist arms (4) at the ends of the pair of hoist arm cross beams (3), two pairs of winches (5) below the two pairs of hoist arms (4), a sliding groove below the hoist arms (4), and a sliding block between the upper end of the winch (5) and the sliding groove; a pair of formwork boxes (6) are arranged below both sides of the construction trolley (1), straight wall formworks (10) are arranged on the opposite sides of the pair of formwork boxes (6), a pair of box cross beams (7) are symmetrically arranged at the top of the formwork boxes (6), a pair of steel wires are arranged between the pair of winches (5) on one side and the pair of box cross beams (7), the two pairs of winches (5) on both sides of the construction trolley (1) are arranged to be synchronously hoisted or hoisted on one side respectively, and the formwork boxes (6) are light boxes.
2. The tunnel small cross-section water channel cable tray both sides synchronous construction trolley device according to claim 1, characterized in that: The formwork boxes (6) are provided with a water channel formwork box (8) in the middle, a pair of cable trench formwork boxes (9) are symmetrically arranged at both sides of the water channel formwork box (8), the pair of cable trench formwork boxes (9) are respectively arranged as power cable boxes and communication cable boxes, and longitudinal side plate support strips (8-2) are uniformly arranged on the inner sides of the side box plates of the water channel formwork box (8) and the pair of cable trench formwork boxes (9); The water channel formwork box (8) is provided with a pair of water channel inner support plates (8-1), support clamping grooves (8-1-1) are uniformly arranged at both sides of the pair of water channel inner support plates (8-1), and the side plate support strips (8-2) are correspondingly arranged in the support clamping grooves (8-1-1); the box opening positioning plates (13) are welded and arranged at the upper ends of the openings of the water channel formwork box (8) and the pair of box beam connecting plates (12) are arranged at the upper ends of the pair of water channel inner support plates (8-1), the box opening positioning plates (13) are arranged at the lower parts of one side of the pair of box beam connecting plates (12), and the box opening positioning plates (13) and the box beam connecting plates (12) are fixedly connected by screwing.
3. The tunnel small cross-section water channel cable groove both sides synchronous construction trolley device according to claim 2, characterized in that: The outer side plates of the cable trench formwork boxes (9) are symmetrically arranged as a pair of bent opening edges (9-2); the cable trench formwork boxes (9) are provided with a pair of cable trench inner support plates (9-1), support clamping grooves (8-1-1) are uniformly arranged at both sides of the pair of cable trench inner support plates (9-1), and the side plate support strips (8-2) are correspondingly arranged in the support clamping grooves (8-1-1); the box opening positioning plates (13) are welded and arranged at the upper ends of the openings of the cable trench formwork boxes (9), the pair of box beam connecting plates (12) are arranged at the upper ends of the pair of cable trench inner support plates (9-1), the box opening positioning plates (13) are arranged at the lower parts of one side of the pair of box beam connecting plates (12), and the box opening positioning plates (13) and the box beam connecting plates (12) are fixedly connected by screwing. Construction trolley (1) one side of the ditch groove formwork box (8), a pair of cable trough formwork box (9) both ends top set a pair of box beam (7), a pair of box beam (7) upper end center respectively set lifting lug, lifting lug and steel wire rope between set lifting hook; A pair of box beam (7) lower end one side respectively set ditch groove formwork box (8), a pair of cable trough formwork box (9) box beam connecting handle (12), a pair of box beam (7) lower end and box beam connecting handle (12) between screw connection fixedly set.