Novel carbon fiber precursor driving protection system
The new carbon fiber precursor drive protection system solves the problem of the entire production line stopping due to transmission roller failure, realizes the independent operation of the transmission shaft in the event of a failure and the manual separation of the faulty section, and reduces solid waste and manual production recovery costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-03-13
AI Technical Summary
In the current carbon fiber production process, transmission roller failures can cause unplanned shutdowns of the entire production line, resulting in increased solid waste and labor costs for restarting production.
A novel carbon fiber precursor drive protection system is designed. Through the combined structure of coupling housing, spline bushing, gear set and separation connection groove, the drive shaft can still rotate independently when the reducer fails, and the faulty section can be manually separated to keep other transmission units running.
It effectively avoids the phenomenon of complete shutdown when one stop occurs in traditional designs, reduces unplanned downtime and solid waste generation, and lowers the cost of manual resumption of production.
Smart Images

Figure CN223991915U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transmission machinery technology, specifically to a novel carbon fiber precursor drive protection system. Background Technology
[0002] High-performance fibers are a type of special fiber that has a unique ability to withstand external physical and chemical effects. As an important development direction of the chemical fiber industry, they can be divided into two major categories: organic and inorganic.
[0003] In existing carbon fiber production technology, the design of the drive rollers being directly driven by a reducer to the drive shaft has significant flaws: during fiber production, several drive rollers drive multiple filament bundles for drawing and transmission, and a single failure of one of them can cause the entire production line to stop. Unplanned shutdowns generate large amounts of solid waste and create cumbersome subsequent manual fiber drawing processes, resulting in substantial losses. Utility Model Content
[0004] This invention provides a novel carbon fiber precursor drive protection system, the purpose of which is to provide a drive protection system that can reduce the risk of production stoppage when the transmission equipment fails.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows:
[0006] A novel carbon fiber precursor drive protection system includes:
[0007] The coupling housing has one end connected to the drive shaft via a frame flange, and the other end connected to the drive reducer via bolts.
[0008] The spline bushing is mounted on the input shaft of the reducer, and the keyway fixing sleeve is mounted on the transmission shaft. A piece of the gear set is installed on the end face of the spline bushing and the keyway fixing sleeve respectively. Power is transmitted through the meshing of the gear sets.
[0009] The coupling housing is provided with a separation connection groove, and the adjusting rod slides through the separation connection groove and is mounted on the splined bushing to limit the displacement of the adjusting rod.
[0010] Furthermore, the spline bushing has a spline structure inside, slides with the input shaft of the reducer, and a compression spring is provided between it and the reducer.
[0011] Furthermore, the spline bushing is equipped with a sliding ring, and the adjusting rod is mounted on the spline bushing via the sliding ring.
[0012] Furthermore, the bite tooth profile of the toothed disc assembly is consistent with the transmission direction.
[0013] Furthermore, a rolling bearing is provided between the keyway fixing sleeve and the coupling housing, and the bearing position is limited by a shaft elastic retaining ring.
[0014] Furthermore, the separation connection groove includes a connection groove and a separation groove. The adjusting rod slides into the connection groove to connect the toothed disc assembly, and the adjusting rod slides into the separation groove, pushing the splined bushing backward to separate the toothed disc assembly.
[0015] Furthermore, the input shaft of the reducer is a splined shaft, which is fixed to the inner bushing of the reducer using a shaft retainer.
[0016] The beneficial effects achieved by this utility model are as follows:
[0017] This invention discloses a novel carbon fiber precursor drive protection system. The inclined tooth profile of the crankset combines with a separation connection groove mechanism, allowing the drive shaft to continue rotating even when the reducer fails and stops. The crankset can also be manually and quickly separated from the faulty section, while the remaining transmission units continue to operate. This effectively avoids the drawbacks of traditional designs where a single stop causes a complete shutdown, reducing unplanned downtime, lowering solid waste generation, and reducing manual recovery costs. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of a novel carbon fiber precursor drive protection system;
[0020] Figure 2 This is a cross-sectional view of the crank assembly after connection of a novel carbon fiber precursor drive and protection system.
[0021] Figure 3 This is a cross-sectional view of the toothed disc assembly after separation in a novel carbon fiber precursor drive and protection system.
[0022] Figure 4 This is a partially enlarged view of the separation connection groove of a novel carbon fiber precursor drive protection system;
[0023] In the diagram, 1. Frame flange; 2. Coupling housing; 3. Splined bushing; 4. Splined shaft; 5. Reducer; 51. Input shaft; 6. Shaft snap ring; 7. Keyway bushing; 8. Gearbox assembly; 9. Shaft retaining ring; 10. Rolling bearing; 11. Separation groove; 111. Connection groove; 112. Separation groove; 12. Sliding ring; 13. Adjusting rod; 14. Compression spring; 15. Drive shaft.
[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.
[0027] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, if the word "and / or" appears throughout the text, it means including three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution that simultaneously satisfies A and B. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0028] like Figures 1-4 As shown, a novel carbon fiber precursor drive protection system includes: a coupling housing 2, one end of which is connected to a drive shaft 15 via a frame flange 1, and the other end is connected to a transmission reducer 5 via bolts; the coupling housing 2 serves as the core load-bearing structure of the system, realizing the physical connection of the power transmission channel. The input shaft 51 of the reducer 5 is a splined shaft 4, which is fixed to the inner bushing of the reducer 5 using a shaft retainer 6. During transmission, the input shaft 51 of the reducer 5 drives the drive shaft 15 to rotate via a pressure plate assembly, and the drive shaft 15 then drives other components to rotate.
[0029] The spline bushing 3 is mounted on the input shaft 51 of the reducer 5, and the keyway fixing sleeve is mounted on the transmission shaft 15. A piece of the sprocket assembly 8 is mounted on the end face of the spline bushing 3 and the keyway fixing sleeve respectively. Power transmission is achieved through the interlocking of the sprocket assemblies 8. The sprocket assembly 8 is the core power transmission unit, which also has torque transmission and safety clutch functions.
[0030] The coupling housing 2 is provided with a separation connection groove 11, and the adjusting rod 13 is slidably disposed on the spline bushing 3 through the separation connection groove 11 to limit the displacement of the adjusting rod 13.
[0031] The separation connection groove 11 includes a connection groove and a separation groove 112. The adjusting rod 13 slides to the connection groove 111 to connect the crank assembly 8. The adjusting rod 13 slides to the separation groove 112, and the spline bushing 3 pushes backward to separate the crank assembly 8.
[0032] When sliding within the separation groove 11: When the adjusting rod 13 is pushed to the connection groove 111, the compression spring 14 pushes the spline bushing 3, and the gear plate assembly 8 engages; when the adjusting rod 13 moves to the separation groove 112, the spline bushing 3 pushes the compression spring 14, and the pressure plate assembly separates.
[0033] The spline bushing 3 has a spline structure inside and slides with the input shaft 51 of the reducer 5. A compression spring 14 is provided between the bushing and the reducer 5.
[0034] The spline bushing 3 is provided with a sliding ring 12, and the adjusting rod 13 is set on the spline bushing 3 through the sliding ring 12, so that the spline bushing 3 can rotate relative to the adjusting rod 13. The adjusting rod 13 is only used to push the spline bushing 3 to move back and forth along the input shaft 51 of the reducer.
[0035] The bite teeth of the tooth assembly 8 are designed with an inclined angle consistent with the transmission direction to ensure tight meshing during normal transmission. The active tooth assembly drives the passive tooth assembly to rotate. In case of failure, the active tooth assembly does not rotate, but the passive tooth assembly can still rotate.
[0036] A rolling bearing 10 is provided between the keyway retaining sleeve and the coupling housing 2, and the bearing position is limited by a shaft elastic retaining ring 9. This achieves precise positioning of the transmission shaft 15 and radial load support, reducing frictional losses during transmission.
[0037] During normal operation, the input shaft 51 of the reducer drives the transmission shaft 15 to rotate via the sprocket assembly 8. When a fault occurs at the reducer end, the input shaft 51 does not rotate, but the transmission shaft 15 can rotate independently. In this case, the teeth of the sprocket at the transmission shaft 15 rub against the teeth of the sprocket at the reducer end, pushing the teeth of the sprocket at the reducer end backward. In case of equipment failure, the sprocket assembly 8 can also be separated by manually pushing the adjusting rod 13.
[0038] The above description is only an optional embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A novel carbon fiber precursor drive protection system characterized by, The utility model relates to a kind of transmission device, including: Coupler shell (2), one end is connected driving shaft (15) equipment by rack flange (1), the other end is connected with driving speed reducer (5) by bolt; Spline shaft sleeve (3) is arranged on the input shaft (51) of speed reducer (5), keyway fixed sleeve is arranged on driving shaft (15), and the end face of spline shaft sleeve (3) and keyway fixed sleeve is respectively installed with a piece of tooth disc group (8), and power transmission is realized by interlock of tooth disc group (8); Separation connecting groove (11) is provided on coupler shell (2), and adjustment rod (13) is slidably arranged on spline shaft sleeve (3) by passing through separation connecting groove (11), to limit the displacement of adjustment rod (13).
2. A novel carbon fiber precursor drive protection system according to claim 1, characterized by: The inside of the spline shaft sleeve (3) is spline structure, and the input shaft (51) of speed reducer (5) is slidably matched, and compression spring (14) is arranged between the spline shaft sleeve (3) and the speed reducer (5).
3. A novel carbon fiber precursor drive protection system according to claim 1, characterized by: Spline shaft sleeve (3) is provided with sliding ring (12), and adjustment rod (13) is arranged on spline shaft sleeve (3) by sliding ring (12).
4. A novel carbon fiber precursor drive protection system according to claim 1, characterized by: The engaging tooth shape of the tooth disc group (8) is consistent with the driving direction.
5. A novel carbon fiber precursor drive protection system according to claim 1, characterized by: Rolling bearing (10) is arranged between the keyway fixed sleeve and coupler shell (2), and bearing position is limited by shaft elastic retainer (9).
6. A novel carbon fiber precursor drive protection system according to claim 1, characterized by: The separation connecting groove (11) includes connecting groove (111) and separation groove (112), and tooth disc group (8) is connected by sliding adjustment rod (13) to connecting groove (111), and spline shaft sleeve (3) is pushed back by sliding adjustment rod (13) to separation groove (112), to separate tooth disc group (8).
7. A novel carbon fiber precursor drive protection system according to claim 1, characterized by: The input shaft (51) of speed reducer (5) is spline shaft (4), and is fixed with the inner shaft sleeve of speed reducer (5) by using shaft clamp spring (6).