Automatic screening system of carbon powder production line

Abstract

The utility model discloses an automatic screening system of a carbon powder production line, and relates to the technical field of carbon powder processing equipment. The screening device comprises a screening box, a screening plate is movably connected into the screening box, a vibration motor is installed at the bottom of the screening plate, and the top of the screening box is communicated with a filtering shell. A filtering assembly is arranged at the top of the screening box and comprises a screening cylinder. Through the arrangement of the filtering assembly, after powder is put into the screening box, vibration can be conducted to the screening plate through the vibration motor, the screening effect of the powder is improved through high-frequency vibration, when fine particles are raised in the screening process, the raised fine powder can be filtered through the screening barrel, and the screening effect is improved. And the transmission rod is used for driving the cleaning brush plate to rotate to sweep powder accumulated on the surface of the screening barrel, so that the function of centralized collection is achieved, the collection and utilization rate of the carbon powder is improved, and meanwhile pollution to the operation environment is reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of toner processing equipment, and in particular relates to an automatic screening system for a toner production line. Background Technology

[0002] Toner, also known as carbon powder, is a powdery substance used in laser printers to image and fix images on paper. Black toner is composed of binder resin, carbon black, charge control agent, and additives. Color toner also requires the addition of other color pigments. In the toner processing production line, the raw materials are first pre-crushed and then screened.

[0003] Currently, most toner screening methods involve screening using grading screening machines. However, after being crushed, toner forms relatively fine particles that float in the working environment and are discharged through the ventilation system, causing environmental pollution. Furthermore, collection is very difficult and can easily lead to resource waste.

[0004] To address these issues, we provide an automated screening system for toner production lines. Utility Model Content

[0005] The purpose of this invention is to provide an automatic screening system for toner production lines. By combining the filter components and the ventilation components, it solves the problem that existing toner screening machines lack the function of collecting floating particles, and smaller particles are easily discharged with the exhaust system, resulting in resource waste.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is an automatic screening system for a toner production line, including a screening box, a screening plate movably connected inside the screening box, a vibration motor installed at the bottom of the screening plate, and a filter shell connected to the top of the screening box.

[0008] The top of the screening box is equipped with a filter assembly, which includes a screening cylinder installed inside the filter shell. A transmission rod is movably connected inside the screening cylinder, and a cleaning brush plate is fixedly connected to the surface of the transmission rod.

[0009] The top of the filter housing is provided with a ventilation component, which includes a drive motor. The drive motor is installed on the top of the screening cylinder, and the top of the screening cylinder is connected to an exhaust pipe.

[0010] The present invention is further configured such that the ventilation component includes a movable rod, the movable rod is movably connected to the inside of the exhaust pipe, a fan blade is fixedly connected to the surface of the movable rod and located inside the exhaust pipe, and one end of the movable rod extends through to the outside of the exhaust pipe and is fixedly connected to a first bevel gear.

[0011] The present invention is further configured such that the top of the transmission rod passes through the exhaust pipe and is fixedly connected to the output end of the drive motor, and the surface of the transmission rod is movably connected to the inner wall of the filter shell through a bearing.

[0012] The present invention is further configured such that a second bevel gear is fixedly connected to the surface of the transmission rod, and the bottom of the first bevel gear meshes with the second bevel gear.

[0013] The present invention is further configured such that a first collection box is connected to one side of the screening box, a spring is fixedly connected inside the first collection box, and the other end of the spring is fixedly connected to the screening plate.

[0014] The present invention is further configured such that a second collection box is connected to the other side of the screening box, and a feed pipe is connected to the front side of the filter shell.

[0015] The present invention is further configured such that discharge pipes are connected to both sides of the filter shell, and a collection bucket is connected to the bottom of the discharge pipes.

[0016] The present invention is further configured such that a guide cylinder is fixedly connected inside the screening cylinder, and a ventilation opening is provided at the top of the guide cylinder.

[0017] This utility model has the following beneficial effects:

[0018] This invention, through the setting of the filter component, allows the vibration motor to transmit vibration to the screening plate after the powder is put into the screening box. The high-frequency vibration increases the screening effect of the powder. When fine particles are raised during the screening process, the screening cylinder can be used to filter the raised fine powder. The transmission rod drives the cleaning brush plate to rotate and clean the powder accumulated on the surface of the screening cylinder, achieving centralized collection, improving the collection and utilization rate of toner, and reducing pollution to the working environment.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0021] Figure 1 This is a three-dimensional structural diagram of an automatic screening system for a toner production line.

[0022] Figure 2 This is a cross-sectional view of a screening box, a first collection box, and a second collection box in an automatic screening system of a toner production line.

[0023] Figure 3This is a partial cross-sectional view of a filter housing in an automatic screening system of a toner production line.

[0024] Figure 4 This is a partial cross-sectional view of a guide cylinder in an automatic screening system of a toner production line;

[0025] Figure 5 This is a partial cross-sectional view of a filter housing, a screening cylinder, and an exhaust pipe in an automatic screening system of a toner production line.

[0026] In the attached diagram: 1. Screening box; 2. Screening plate; 3. Vibrating motor; 4. Filter shell; 5. Screening cylinder; 6. Transmission rod; 7. Cleaning brush plate; 8. Drive motor; 9. Exhaust pipe; 10. Movable rod; 11. Fan blade; 12. First bevel gear; 13. Second bevel gear; 14. First collection box; 15. Spring; 16. Second collection box; 17. Feed pipe; 18. Discharge pipe; 19. Collection bucket; 20. Guide cylinder; 21. Ventilation port. Detailed Implementation

[0027] The technical solutions of the present invention will be described below with reference to the accompanying drawings of the embodiments of the present invention. The described embodiments are only some embodiments of the present invention, and not all embodiments. Specific Implementation

[0028] Please see Figure 1-5 This utility model is an automatic screening system for a toner production line, including a screening box 1, a screening plate 2 movably connected inside the screening box 1, a vibration motor 3 installed at the bottom of the screening plate 2, and a filter shell 4 connected to the top of the screening box 1; a filter assembly is provided on the top of the screening box 1, the filter assembly includes a screening cylinder 5, the screening cylinder 5 is installed inside the filter shell 4, a transmission rod 6 is movably connected inside the screening cylinder 5, and a cleaning brush plate 7 is fixedly connected to the surface of the transmission rod 6; a ventilation assembly is provided on the top of the filter shell 4, the ventilation assembly includes a drive motor 8, the drive motor 8 is installed on the top of the screening cylinder 5, and an exhaust pipe 9 is connected to the top of the screening cylinder 5.

[0029] Specifically: one side of the screening plate 2 is movably connected to the inner wall of the screening box 1 via a pin, and the other side of the screening plate 2 extends into the first collection box 14. The screening plate 2 consists of a frame and a screening mesh. When the powder falls into the screening plate 2, large particles of powder are blocked through the screening holes inside the screening mesh, thus achieving the screening function. The screening cylinder 5 is conical and its surface is made of metal filter mesh, which can filter and collect the powder that is thrown up. The cleaning brush 7 is in contact with the surface of the screening cylinder 5 and can clean the powder accumulated on the surface of the screening cylinder 5 when the cleaning brush 7 rotates. Specific Implementation

[0030] Please see Figure 1-5Based on the first specific embodiment, the ventilation assembly further includes a movable rod 10, which is movably connected to the inside of the exhaust pipe 9. A fan blade 11 is fixedly connected to the surface of the movable rod 10 and inside the exhaust pipe 9. One end of the movable rod 10 extends through to the outside of the exhaust pipe 9 and is fixedly connected to a first bevel gear 12. The top of the transmission rod 6 extends through the exhaust pipe 9 and is fixedly connected to the output end of the drive motor 8. The surface of the transmission rod 6 is movably connected to the inner wall of the filter housing 4 via a bearing. A second bevel gear 13 is fixedly connected to the surface of the transmission rod 6. The bottom of the bevel gear 12 meshes with the second bevel gear 13. The first collection box 14 is connected to one side of the screening box 1. A spring 15 is fixedly connected inside the first collection box 14. The other end of the spring 15 is fixedly connected to the screening plate 2. The second collection box 16 is connected to the other side of the screening box 1. The feed pipe 17 is connected to the front of the filter shell 4. The discharge pipes 18 are connected to both sides of the filter shell 4. The bottom of the discharge pipe 18 is connected to the collection bucket 19. The guide cylinder 20 is fixedly connected inside the screening cylinder 5. The top of the guide cylinder 20 has a ventilation opening 21.

[0031] Specifically: the fan blade 11 can rotate with the movable rod 10. When the fan blade 11 rotates, it can drive the air flow inside the exhaust pipe 9. An air inlet is opened on the front side of the screening box 1 so that external air can flow in. The gear ratio of the second bevel gear 13 to the first bevel gear 12 is 6:1. When the second bevel gear 13 drives the first bevel gear 12 to rotate, the rotation speed of the fan blade 11 can be increased. The spring 15 can stretch the screening plate 2 to increase the vibration effect. The discharge pipe 18 can discharge the cleaned powder. The inside of the guide cylinder 20 is conical, which can concentrate the raised powder through the ventilation port 21 and guide the powder into the discharge pipe 18 when the powder falls cleanly.

[0032] The working principle of this utility model is as follows: the staff discharges the toner raw material into the screening box 1 through the feed pipe 17, and screens the toner through the screening plate 2. Then, the vibration motor 3 is started by the external controller, and the vibration motor 3 transmits the vibration to the screening plate 2. The screening effect of the toner is increased by high-frequency vibration.

[0033] When fine powder is thrown up during the screening process, the drive motor 8 can be started. The drive motor 8, together with the transmission rod 6, drives the second bevel gear 13 to rotate. The second bevel gear 13, together with the first bevel gear 12, drives the movable rod 10 to rotate. The movable rod 10 drives the fan blade 11 to rotate. The fan blade 11 drives the air inside the filter shell 4 to flow. When the air flows upward, it drives the powder to contact the screening cylinder 5. The floating powder is filtered and collected by the screening cylinder 5.

[0034] As the transmission rod 6 rotates, it drives the cleaning brush plate 7 to rotate. The cleaning brush plate 7 cleans the powder accumulated on the surface of the screening cylinder 5. The accumulated powder particles are relatively large and will fall after cleaning. The powder is guided into the discharge pipe 18 through the guide cylinder 20 for centralized collection, which improves the collection and utilization rate of carbon powder and reduces pollution to the working environment.

[0035] All standard parts used in this invention can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through the control unit. The control circuit of the control unit can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Therefore, the control method and circuit connection will not be explained in detail in this invention.

[0036] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. An automatic screening system of a carbon powder production line, comprising a screening bin (1), characterized in that: The screening box (1) is movably connected with a screening plate (2), the bottom of the screening plate (2) is provided with a vibrating motor (3), and the top of the screening box (1) is communicated with a filtering shell (4). The top of the screening box (1) is provided with a filtering assembly, the filtering assembly comprises a screening cylinder (5), the screening cylinder (5) is arranged in the filtering shell (4), the screening cylinder (5) is movably connected with a transmission rod (6), and the surface of the transmission rod (6) is fixedly connected with a cleaning brush plate (7). The top of the filtering shell (4) is provided with a ventilation assembly, the ventilation assembly comprises a driving motor (8), the driving motor (8) is arranged on the top of the screening cylinder (5), and the top of the screening cylinder (5) is communicated with an exhaust pipe (9).

2. The automatic screening system of a carbon powder production line according to claim 1, characterized in that: The ventilation assembly further comprises a movable rod (10), the movable rod (10) is movably connected in the exhaust pipe (9), the surface of the movable rod (10) and located in the exhaust pipe (9) is fixedly connected with a fan blade (11), and one end of the movable rod (10) penetrates out of the exhaust pipe (9) and is fixedly connected with a first bevel gear (12).

3. The automatic screening system of a carbon powder production line according to claim 1, characterized in that: The top of the transmission rod (6) penetrates the exhaust pipe (9) and is fixedly connected with the output end of the driving motor (8), and the surface of the transmission rod (6) is movably connected with the inner wall of the filtering shell (4) through a bearing.

4. The automatic screening system of a carbon powder production line according to claim 2, characterized in that: The surface of the transmission rod (6) is fixedly connected with a second bevel gear (13), and the bottom of the first bevel gear (12) is engaged with the second bevel gear (13).

5. The automatic screening system of a carbon powder production line according to claim 1, characterized in that: One side of the screening box (1) is communicated with a first collecting box (14), the inside of the first collecting box (14) is fixedly connected with a spring (15), and the other end of the spring (15) is fixedly connected with the screening plate (2).

6. The automatic screening system of a carbon powder production line according to claim 1, characterized in that: The other side of the screening box (1) is communicated with a second collecting box (16), and the front side of the filtering shell (4) is communicated with a feeding pipe (17).

7. The automatic screening system of a carbon powder production line according to claim 1, characterized in that: Both sides of the filtering shell (4) are communicated with a discharging pipe (18), and the bottom of the discharging pipe (18) is communicated with a collecting barrel (19).

8. The automatic screening system of a carbon powder production line according to claim 1, characterized in that: The inside of the screening cylinder (5) is fixedly connected with a guide cylinder (20), and the top of the guide cylinder (20) is provided with a ventilation opening (21).

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