Aluminum ash screening machine
By designing the screening mechanism and suction components of the aluminum ash screening machine, the problem of low separation efficiency of iron filings and impurities in aluminum ash was solved, achieving efficient classification and grading of aluminum ash and reducing aluminum ash loss.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-17
AI Technical Summary
Existing aluminum ash screening equipment is prone to iron filings and other impurities due to the influence of the processing environment, resulting in poor screening efficiency and easy leakage of aluminum ash during the transfer process, which increases losses.
An aluminum ash screening machine was designed, comprising a screening mechanism, a suction component, and a drive component. It uses an electromagnet to attract iron filings and impurities, and a rotating drum to separate and scrape off the impurities. Combined with the rotation of the screening cylinder and the design of the discharge hole, it can achieve the classification, collection, and grading of iron filings and aluminum ash.
It improves the screening efficiency of aluminum ash, reduces the separation loss of iron filings and impurities, and ensures the complete collection of aluminum ash and the maximum utilization of resources.
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Figure CN223996652U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of screening equipment technology, specifically an aluminum ash screening machine. Background Technology
[0002] Aluminum ash is a solid waste generated during the production of aluminum molten ingots or aluminum industrial products. It is divided into primary aluminum ash (white ash) and secondary aluminum ash (black ash). It is mainly composed of aluminum oxide and contains metallic aluminum and other valuable components, but may also contain reactive and chemically toxic substances. Therefore, it is classified as hazardous waste. In order to improve resource utilization and reduce treatment costs, aluminum ash of different particle sizes needs to be collected by screening to maximize resource utilization.
[0003] In the current aluminum ash recycling process, due to the influence of the processing environment, some iron filings and other impurities are mixed in with the aluminum ash. Therefore, it is necessary to separate the iron filings and impurities from the aluminum ash first, and then screen the separated aluminum ash. This results in poor screening efficiency and some aluminum ash is lost during the transfer of the separated aluminum ash, leading to high aluminum ash loss. In order to further improve the screening efficiency of aluminum ash, an aluminum ash screening machine is now provided, which can eliminate the drawbacks of the existing device. Utility Model Content
[0004] The purpose of this utility model is to provide an aluminum ash screening machine to solve the problems in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An aluminum ash screening machine includes a base, with a feeding frame and a support frame fixedly connected to the top of the base. The feeding frame is located on one side of the support frame and has a feeding port at its top. A screening cylinder is mounted on the support frame, and multiple limiting rings are equidistantly formed on the outer wall of the screening cylinder. All the limiting rings are rotatably connected to the support frame. A discharge plate is fixedly connected to one side of the feeding frame and extends into the interior of the screening cylinder. A screening mechanism is provided on the feeding frame for separating iron filings and impurities and driving the screening cylinder to rotate.
[0007] Based on the above technical solutions, this utility model also provides the following optional technical solutions:
[0008] In one alternative embodiment, the screening mechanism includes a rolling assembly disposed on the feed frame;
[0009] The rolling assembly includes: a roller disposed inside the feed frame, and two connecting rings are symmetrically fixedly connected to the outer wall of the roller. The two connecting rings extend through both ends of the feed frame and are rotatably connected to the feed frame.
[0010] The roller is equipped with a suction component, which is used to attract iron filings and impurities and separate them from aluminum ash.
[0011] The feed frame is equipped with a wall scraping component;
[0012] The support frame is equipped with a drive assembly.
[0013] In one alternative embodiment: the material suction assembly includes: a support roller disposed inside the drum, an electromagnet fixedly connected to the outer wall of the support roller, two fixed shafts symmetrically fixedly connected to the outer wall of the support roller, the two fixed shafts respectively extending to the outside of both ends of the drum, a connecting ring rotatably sleeved on the outer wall of the fixed shafts, and a support plate fixedly connected to the ends of the two fixed shafts that are far apart from each other, the support plate being located outside the feed frame, and the support plate being fixedly connected to the base.
[0014] In one alternative: the scraper assembly is a scraper plate fixedly connected to the inner wall of the feed frame, the scraper plate is located inside the feed frame on the side away from the support frame, and the scraper plate is in contact with the outer wall of the roller.
[0015] In one alternative: the drive assembly includes: a motor mounted on the side of the support frame away from the feed frame, the output end of the motor is fixedly connected to a first bevel gear, the outer wall of the first bevel gear is meshed with a second bevel gear, a connecting shaft is fixedly connected to one side of the second bevel gear, the connecting shaft passes through the support frame and is fixedly connected to the screen cylinder, and the connecting shaft is rotatably connected to the support frame;
[0016] The second bevel gear is equipped with a transmission component.
[0017] In one alternative embodiment: the transmission assembly includes: a third bevel gear meshing with the outer wall of the second bevel gear; a transmission rod is fixedly connected to the end of the third bevel gear away from the second bevel gear; a fixed sleeve plate fixedly connected to the support frame is rotatably sleeved on the outer wall of the transmission rod; a transmission gear is fixedly connected to the end of the transmission rod away from the third bevel gear; a synchronous belt is meshed with the outer wall of the transmission gear; a transmission gear ring is meshed with the side of the synchronous belt away from the transmission gear; and the transmission gear ring is fixedly connected to the outer wall of a connecting ring.
[0018] In one alternative: the base is provided with a first collection box and a second collection box, the first collection box is located below the screening cylinder, and the second collection box is located below the feeding frame. The base is provided with a sliding groove for the first collection box and the second collection box to move at the connection position.
[0019] In one alternative embodiment: a first discharge port and a second discharge port are respectively provided at the junction of the feeding frame and the second collection box and the discharge plate. The first discharge port and the second discharge port are interconnected with the inner cavity of the feeding frame. Multiple sets of discharge holes are equidistantly provided on the outer wall of the screening cylinder. The multiple sets of discharge holes are located between multiple limiting rings. The inner diameter of the multiple sets of discharge holes increases gradually from high to low. The base is provided with a guide groove below the multiple sets of discharge holes. The first collection box is provided with a receiving groove at the port of the guide groove.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0021] This invention, through a screening mechanism, can provide rotational power to the screening cylinder while conveniently separating iron filings and impurities in aluminum ash, enabling the classification and collection of aluminum ash and iron filings and impurities, thereby further improving the screening efficiency of aluminum ash. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model.
[0023] Figure 2 This is a schematic diagram of the internal structure of the base of this utility model.
[0024] Figure 3 This is a schematic diagram of the internal structure of the drum of this utility model.
[0025] Figure 4 For the present utility model Figure 2 A magnified schematic diagram of the structure at point A in the diagram.
[0026] Figure 5 For the present utility model Figure 2 A magnified schematic diagram of the structure at point B in the diagram.
[0027] Figure reference numerals: 1. Base; 201. Scraper; 202. Roller; 203. Synchronous belt; 204. Transmission gear; 205. Transmission rod; 206. Fixed shaft; 207. Support roller; 208. Electromagnet; 209. Transmission gear ring; 2010. Connecting rotating ring; 2011. Motor; 2012. First bevel gear; 2013. Second bevel gear; 2014. Connecting rotating shaft; 2015. Third bevel gear; 2016. Support plate; 3. Feed frame; 4. Screening cylinder; 5. Limiting ring; 6. Support frame; 7. First collection box; 8. Guide chute; 9. Second collection box; 10. Discharge plate. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
[0029] In one embodiment, such as Figures 1-5 As shown, an aluminum ash screening machine includes a base 1. A feed frame 3 and a support frame 6 are fixedly connected to the top of the base 1. The feed frame 3 is located on one side of the support frame 6, and a feed inlet is opened at the top of the feed frame 3. A screening cylinder 4 is installed on the support frame 6. Multiple limiting rings 5 are equidistantly formed on the outer wall of the screening cylinder 4, and all limiting rings 5 are rotatably connected to the support frame 6. A discharge plate 10 is fixedly connected to one side of the feed frame 3, extending into the interior of the screening cylinder 4. A first collection box 7 and a second collection box 9 are respectively installed inside the base 1. The first collection box 7 is located below the screening cylinder 4, and the second collection box 9 is located below the feed frame 3. The base 1 is connected to the first collection box 7 and the second collection box 9 at the following positions. Each of the feeding frame 3 and the second collection box 9 is provided with a sliding chute for moving the first collection box 7 and the second collection box 9. The feeding frame 3 is connected to the second collection box 9 and the discharge plate 10 respectively with a first discharge port and a second discharge port. The first discharge port and the second discharge port are connected to the inner cavity of the feeding frame 3. The outer wall of the screen cylinder 4 is provided with multiple sets of discharge holes at equal intervals. The multiple sets of discharge holes are located between multiple limit rings 5. The inner diameter of the multiple sets of discharge holes increases from high to low. The base 1 is provided with a guide groove 8 below the multiple sets of discharge holes. The first collection box 7 is provided with a receiving groove at the port of the guide groove 8. The feeding frame 3 is provided with a screening mechanism for separating iron filings and impurities and driving the screen cylinder 4 to rotate.
[0030] The screening mechanism includes a rolling assembly mounted on the feed frame 3;
[0031] The rolling assembly includes: a roller 202 disposed inside the feed frame 3, and two connecting rings 2010 symmetrically fixedly connected to the outer wall of the roller 202. The two connecting rings 2010 respectively extend to the outside of both ends of the feed frame 3, and the connecting rings 2010 are rotatably connected to the feed frame 3.
[0032] The roller 202 is equipped with a suction component, which is used to attract iron filings and impurities and separate them from aluminum ash;
[0033] A scraper assembly is provided on the feed frame 3;
[0034] The support frame 6 is equipped with a drive assembly;
[0035] The material suction assembly includes: a support roller 207 disposed inside the drum 202; an electromagnet 208 fixedly connected to the outer wall of the support roller 207; two fixed shafts 206 symmetrically fixedly connected to the outer wall of the support roller 207; the two fixed shafts 206 respectively pass through to the outside of both ends of the drum 202; a connecting ring 2010 is rotatably sleeved on the outer wall of the fixed shafts 206; a support plate 2016 is fixedly connected to the ends of the two fixed shafts 206 that are far apart from each other; the support plate 2016 is located outside the feed frame 3; and the support plate 2016 is fixedly connected to the base 1.
[0036] In this embodiment, when in use, the electromagnet 208 is started by an external controller, and then the aluminum ash to be screened is poured into the inner cavity of the feed frame 3 through the feed inlet. At this time, the iron filings and impurities in the aluminum ash are attracted by the electromagnet 208 and adsorbed on the outer wall of the drum 202, while the aluminum ash slides along the outer wall of the drum 202.
[0037] Simultaneously, the screening mechanism can drive the drum 202 to rotate along the outer wall of the fixed shaft 206. At the same time, the aluminum ash moves to the inside of one side of the feed frame 3 under the rotation of the drum 202, and comes into contact with the inner wall of the discharge plate 10 through the second discharge port. At this time, the aluminum ash can move along the inner wall of the discharge plate 10 to the inner cavity of the screen cylinder 4 under the influence of gravity, and come into contact with the inner wall of the screen cylinder 4, and scrape off the iron filings and impurities adsorbed on the outer wall of the drum 202. This allows the iron filings and impurities to be separated from the outer wall of the drum 202. At the same time, under the influence of gravity, the iron filings and impurities fall into the inner cavity of the second collection box 9 through the first discharge port, thus allowing for convenient collection of the iron filings and impurities.
[0038] During this process, the screening mechanism drives the screening cylinder 4 to rotate. At the same time, the screening cylinder 4 rotates along the inner wall of the support frame 6 through the limiting ring 5. At this time, the aluminum ash in contact with the inner wall of the screening cylinder 4 moves to the lowest position of the screening cylinder 4 under the rotation of the screening cylinder 4. At this time, the aluminum ash can be graded and screened through multiple sets of discharge holes. At the same time, the screened aluminum ash can be discharged into the inner cavity of multiple receiving troughs through the guide chute 8, which can further improve the screening efficiency of aluminum ash.
[0039] In one embodiment, such as Figures 1-2As shown, the scraping assembly is a scraper 201 fixedly connected to the inner wall of the feed frame 3. The scraper 201 is located inside the feed frame 3 on the side away from the support frame 6. The scraper 201 is in contact with the outer wall of the roller 202. The scraper 201 can scrape off the iron filings and impurities adsorbed on the outer wall of the roller 202 and prevent aluminum dust from falling into the inner cavity of the second collection box 9.
[0040] In one embodiment, such as Figures 1-5 As shown, the drive assembly includes: a motor 2011 installed on the side of the support frame 6 away from the feed frame 3; a first bevel gear 2012 is fixedly connected to the output end of the motor 2011; a second bevel gear 2013 is meshed with the outer wall of the first bevel gear 2012; a connecting shaft 2014 is fixedly connected to one side of the second bevel gear 2013; the connecting shaft 2014 passes through the support frame 6 and is fixedly connected to the screen cylinder 4; and the connecting shaft 2014 is rotatably connected to the support frame 6.
[0041] A transmission assembly is provided on the second bevel gear 2013;
[0042] The transmission assembly includes: a third bevel gear 2015 meshing with the outer wall of the second bevel gear 2013; a transmission rod 205 fixedly connected to one end of the third bevel gear 2015 away from the second bevel gear 2013; a fixed sleeve plate fixedly connected to the support frame 6 rotatably sleeved on the outer wall of the transmission rod 205; a transmission gear 204 fixedly connected to one end of the transmission rod 205 away from the third bevel gear 2015; a synchronous belt 203 meshing with the outer wall of the transmission gear 204; a transmission gear ring 209 meshing with the inner side of the synchronous belt 203 away from the transmission gear 204; and the transmission gear ring 209 fixedly connected to the outer wall of a connecting rotating ring 2010. Through the mutual cooperation of the drive assembly and the transmission assembly, the screen cylinder 4 can be driven to rotate and screen aluminum ash while providing rotational power to the drum 202.
[0043] The above embodiment discloses an aluminum ash screening machine. It should be noted that: the electromagnet 208 is electrically connected to an external controller through a wire, and the support roller 207, another fixed shaft 206 and another support plate 2016 are all provided with holes and slots for the wires to pass through.
[0044] When in use, the electromagnet 208 is started by an external controller, and then the aluminum ash to be screened is poured into the inner cavity of the feed frame 3 through the feed inlet. At this time, the iron filings and impurities in the aluminum ash are attracted by the electromagnet 208 and adsorbed on the outer wall of the drum 202, while the aluminum ash slides along the outer wall of the drum 202.
[0045] Simultaneously, the motor 2011 is started to drive the first bevel gear 2012 to rotate. At this time, the second bevel gear 2013, driven by the meshing of the first bevel gear 2012, drives the third bevel gear 2015 to rotate. At the same time, the transmission gear 204, driven by the transmission rod 205 and the third bevel gear 2015, drives the transmission gear ring 209 to rotate via the synchronous belt 203. At this time, the drum 202, driven by the transmission gear ring 209, rotates along the outer wall of the fixed shaft 206 through a connecting ring 2010. Meanwhile, the aluminum ash moves to the inside of one side of the feed frame 3 under the rotation of the drum 202 and contacts the inner wall of the discharge plate 10 through the second discharge port. At this time, the aluminum ash can move along the inner wall of the discharge plate 10 to the inner cavity of the screen cylinder 4 under the influence of gravity and contact the inner wall of the screen cylinder 4.
[0046] When the iron filings and impurities adsorbed on the outer wall of the drum 202 come into contact with the outer wall of the scraper 201 under the action of the drum 202, the scraper 201 can separate the iron filings and impurities from the outer wall of the drum 202. At the same time, under the influence of gravity, the iron filings and impurities fall into the inner cavity of the second collection box 9 through the first discharge port, so as to collect the iron filings and impurities conveniently.
[0047] During this process, the screening cylinder 4, driven by the second bevel gear 2013 through the connecting shaft 2014, rotates along the inner wall of the support frame 6 through the limiting ring 5. At this time, the aluminum ash in contact with the inner wall of the screening cylinder 4 moves to the lowest position of the screening cylinder 4 under the rotation of the screening cylinder 4. At this time, the aluminum ash can be graded and screened through multiple sets of discharge holes. At the same time, the screened aluminum ash can be discharged into the inner cavity of multiple receiving troughs through the guide chute 8, thereby further improving the screening efficiency of aluminum ash.
[0048] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An aluminum ash screening machine, comprising a base (1), the top end of the base (1) is fixedly connected with a feeding frame (3) and a supporting frame (6) respectively, the feeding frame (3) is located on one side of the supporting frame (6), the top end of the feeding frame (3) is provided with a feeding port, the supporting frame (6) is provided with a screening cylinder (4), the outer wall of the screening cylinder (4) is equidistantly formed with a plurality of limiting rings (5), the plurality of limiting rings (5) are all rotationally connected with the supporting frame (6), one side of the feeding frame (3) is fixedly connected with a discharging plate (10), the discharging plate (10) extends to the inside of the screening cylinder (4), characterized in that, The feeding frame (3) is provided with a screening mechanism for separating iron filings impurities and driving the screening cylinder (4) to rotate.
2. The aluminum dross screening machine according to claim 1, wherein, The screening mechanism comprises a rolling assembly arranged on the feeding frame (3). The rolling assembly comprises a roller (202) arranged inside the feeding frame (3), the outer wall of the roller (202) is symmetrically and fixedly connected with two connecting rotating rings (2010), the two connecting rotating rings (2010) are respectively penetrated to the outside of the two ends of the feeding frame (3), and the connecting rotating rings (2010) are rotationally connected with the feeding frame (3). The roller (202) is provided with a material suction assembly for separating iron filings impurities from aluminum ash. The feeding frame (3) is provided with a wall scraping assembly. The support frame (6) is provided with a driving assembly.
3. An aluminum dross classifying machine according to claim 2, wherein The material suction assembly comprises a support roller (207) arranged inside the roller (202), the outer wall of the support roller (207) is fixedly connected with an electromagnet (208), the outer wall of the support roller (207) is symmetrically and fixedly connected with two fixed shafts (206), the two fixed shafts (206) are respectively penetrated to the outside of the two ends of the roller (202), the connecting rotating ring (2010) is rotationally sleeved on the outer wall of the fixed shaft (206), and the two fixed shafts (206) are fixedly connected with support plates (2016) at the ends away from each other, the support plates (2016) are located outside the feeding frame (3), and the support plates (2016) are fixedly connected with the base (1).
4. The aluminum dross screening machine of claim 2, wherein, The wall scraping assembly is a scraping plate (201) fixedly connected to the inner wall of the feeding frame (3), the scraping plate (201) is located inside the side of the feeding frame (3) away from the support frame (6), and the scraping plate (201) is in close contact with the outer wall of the roller (202).
5. The aluminum dross screening machine of claim 2, wherein, The driving assembly comprises a motor (2011) mounted on the side of the support frame (6) away from the feeding frame (3), the output end of the motor (2011) is fixedly connected with a first bevel gear (2012), the outer wall of the first bevel gear (2012) is meshedly connected with a second bevel gear (2013), one side of the second bevel gear (2013) is fixedly connected with a connecting rotating shaft (2014), the connecting rotating shaft (2014) penetrates the support frame (6) and is fixedly connected with the screening cylinder (4), and the connecting rotating shaft (2014) is rotationally connected with the support frame (6). The second bevel gear (2013) is provided with a transmission assembly.
6. An aluminum dross classifying machine according to claim 5, wherein The transmission assembly includes a third bevel gear (2015) engaged and connected to the outer wall of the second bevel gear (2013), one end of the third bevel gear (2015) away from the second bevel gear (2013) is fixedly connected with a transmission rod (205), the outer wall of the transmission rod (205) is rotatably sleeved with a fixed sleeve plate fixedly connected with the support frame (6), one end of the transmission rod (205) away from the third bevel gear (2015) is fixedly connected with a transmission gear (204), the outer wall of the transmission gear (204) is engaged and sleeved with a synchronous belt (203), one side of the synchronous belt (203) away from the transmission gear (204) is engaged and sleeved with a transmission gear ring (209), and the transmission gear ring (209) is fixedly connected to the outer wall of a connecting rotating ring (2010).
7. The aluminum dross screening machine of claim 1, wherein, The inner part of the base (1) is respectively provided with a first aggregate tank (7) and a second aggregate tank (9), the first aggregate tank (7) is located below the screening cylinder (4), the second aggregate tank (9) is located below the feeding frame (3), and the base (1) is provided with a moving sliding groove for the first aggregate tank (7) and the second aggregate tank (9) at the joint position.
8. An aluminum dross classifying machine according to claim 7, wherein The feeding frame (3) is provided with a first discharge port and a second discharge port at the joint positions of the second aggregate tank (9) and the discharge plate (10), the first discharge port and the second discharge port are mutually penetrated with the inner cavity of the feeding frame (3), the outer wall of the screening cylinder (4) is equally provided with a plurality of groups of discharge holes, a plurality of groups of the discharge holes are respectively located between a plurality of limiting rings (5), the inner diameters of a plurality of groups of the discharge holes gradually increase from high to low, the base (1) is provided with a material guiding groove (8) below a plurality of groups of the discharge holes, and the first aggregate tank (7) is provided with a material collecting groove at the port of the material guiding groove (8).