Fly ash small-scale washing pretreatment device
By designing a drive component to drive the rotating rod and scraper to clean the inner wall of the tank, and combining it with a water pumping component and a screw conveyor to separate fly ash and water, the problem of fly ash residue remaining on the inner wall of the tank is solved, achieving efficient water washing and a convenient cleaning process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-17
AI Technical Summary
In existing fly ash washing treatment devices, some fly ash remains on the inner wall of the tank during the mixing process, which affects the washing effect and makes cleaning difficult after use.
A small-scale water washing pretreatment device for fly ash was designed. A drive assembly is used to drive a rotating rod and a scraper to clean the inner wall of the tank. Combined with a water pumping assembly and a screw conveyor, fly ash and water are separated and discharged. A second water pump is used to clean the inner wall of the tank.
It effectively prevents fly ash from adhering to the inner wall of the tank, improves the separation speed and cleaning efficiency of fly ash and water, and enhances the practicality of the device.
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Figure CN223996922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fly ash washing technology, specifically to a small-scale fly ash washing pretreatment device. Background Technology
[0002] Fly ash produced during waste incineration is not only rich in heavy metals, dioxins, and other toxic substances, but also contains high levels of soluble salts. High concentrations of chlorine can seriously endanger the safety of cement kiln production; therefore, fly ash must undergo water washing pretreatment before being co-processed in cement kilns.
[0003] After fly ash is washed with water, the waste liquid needs to be separated from the fly ash and treated separately. However, existing fly ash washing treatment devices can usually only mix and stir fly ash and water.
[0004] Furthermore, during the mixing process, some fly ash remains on the inner wall of the tank, affecting the washing effect. Also, it is inconvenient to clean the tank after use, making it impractical. To address these issues, a small-scale fly ash washing pretreatment device is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a small-scale water washing pretreatment device for fly ash, which solves the problem in the prior art that some fly ash remains on the inner wall of the tank during the mixing process, affecting the water washing effect, and that it is inconvenient to clean the tank after use.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a small-scale fly ash water washing pretreatment device, comprising a tank and columns. A drive assembly is installed at the top of the two columns, and two cylinders are connected to the bottom of the drive assembly. A water pumping assembly is connected to the output end of the right cylinder. A second sealing cover is installed at the top of the tank, and a second motor is fixedly connected to the top of the second sealing cover. A rotating rod is fixedly connected to the output end of the second motor through the second sealing cover. A stirring rod is fixedly connected to the outer ring of the rotating rod, and a grooved plate is fixedly connected to the outer side of the stirring rod. Multiple springs are fixedly connected inside the grooved plate, and a scraper is fixedly connected to one end of each spring. A flow divider ring is fixedly connected to the bottom of the second sealing cover, and evenly distributed nozzles are fixedly connected to the bottom of the flow divider ring. A water tank is fixedly connected to the rear of the top of the second sealing cover, and a second water pump is installed on the left side of the water tank. Water pipes are fixedly connected to both the front and rear ends of the second water pump.
[0007] By adopting the above technical solution, the rotating rod drives the stirring rod to rotate and stir, while also driving the grooved plate and scraper to rotate. The scraper cleans the inner wall of the tank, preventing fly ash from adhering to the inner wall of the tank. The spring extension and retraction can drive the scraper to extend and retract within the groove of the grooved plate, so that the scraper can always keep in contact with the inner wall of the tank.
[0008] As a further description of the above technical solution: the drive assembly includes a support column, both sides of the bottom of the support column are fixedly connected to the top of the column, the bottom of the support column is provided with an installation groove, a threaded rod is rotatably connected through the installation groove, a first motor is fixedly connected to the right side of the support column, the output end of the first motor is fixedly connected to the threaded rod, a movable seat is threadedly connected to the outer ring of the threaded rod, and both sides of the bottom of the movable seat are fixedly connected to a cylinder.
[0009] By adopting the above technical solution, the drive component can drive two cylinders to move, thereby driving the first and second sealing covers at the bottom of the cylinders to move.
[0010] As a further description of the above technical solution: the water pumping assembly includes a first sealing cover, the top of the first sealing cover is fixedly connected to the output end of the cylinder, an electric push rod is fixedly connected through and to both the front and rear sides of the top of the first sealing cover, a filter plate is fixedly connected to the output ends of the two electric push rods, a first water pump is fixedly connected to the right side of the top of the first sealing cover, and a water pumping pipe is fixedly connected to both the inlet and outlet ends of the first water pump.
[0011] By adopting the above technical solution, the water after the fly ash and water have settled can be extracted through the water pumping component, and with the help of the filter plate, the separation speed of fly ash and water can be improved.
[0012] As a further description of the above technical solution: the water pipe at the front end passes through the second sealing cover and is fixedly connected to the diverter ring, and the water pipe at the rear end is fixedly connected to the water tank.
[0013] By adopting the above technical solution, the water pipes serve to transport water.
[0014] As a further description of the above technical solution: the cylinder output end on the left is fixedly connected to a connecting bracket, and the bottom of the connecting bracket is fixedly connected to the second sealing cover.
[0015] By adopting the above technical solution, the connecting frame is set on the outside of the second motor, serving as a connection.
[0016] As a further description of the above technical solution: a sludge discharge pipe is fixedly connected to the bottom of the tank, and a screw conveyor is fixedly connected to the bottom of the sludge discharge pipe.
[0017] By adopting the above technical solution, an electric valve is installed inside the sludge discharge pipe, and fly ash can be discharged from the tank through a screw conveyor.
[0018] As a further description of the above technical solution: the movable seat is disposed in the mounting groove, and the outside of the movable seat is slidably connected to the inner wall of the mounting groove.
[0019] By adopting the above technical solution, the mounting groove serves to limit the movement of the seat.
[0020] As a further description of the above technical solution: a retaining ring is fixedly connected to the top of the filter plate, and the inside of the retaining ring is fixedly connected to the end of the water pumping pipe.
[0021] By adopting the above technical solution, the retaining ring can be used to fix the water pipe.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] The fly ash small-scale water washing pretreatment device provided by this utility model works in coordination with a drive assembly, tank, second motor, rotating rod, stirring rod, grooved plate, spring, scraper, water pumping assembly, water tank, second water pump, nozzle, and screw conveyor. The rotating rod drives the stirring rod to rotate and stir, while also driving the grooved plate and scraper to rotate. The scraper cleans the inner wall of the tank to prevent fly ash from adhering to it. The spring extension and retraction can drive the scraper to extend and retract within the groove of the grooved plate, ensuring that the scraper always keeps in close contact with the inner wall of the tank. The water pumping assembly can extract the water after the fly ash and water have settled, and the screw conveyor can discharge the fly ash. The second water pump can pump the water in the water tank into the diversion ring, and finally spray it out from the nozzle to clean the inner wall of the tank, making it more practical. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a cross-sectional view of the overall structure of this utility model;
[0026] Figure 3 This is an exploded view of the grooved plate structure of this utility model.
[0027] In the diagram: 1. Tank; 2. Column; 3. Support column; 4. Mounting groove; 5. Threaded rod; 6. First motor; 7. Moving seat; 8. Cylinder; 9. First sealing cover; 10. Electric push rod; 11. Filter plate; 12. First water pump; 13. Water suction pipe; 14. Snap ring; 15. Second sealing cover; 16. Second motor; 17. Rotating rod; 18. Stirring rod; 19. Grooved plate; 20. Spring; 21. Scraper; 22. Diverter ring; 23. Nozzle; 24. Water tank; 25. Second water pump; 26. Water pipe; 27. Connecting frame; 28. Sludge discharge pipe; 29. Screw conveyor. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.
[0030] Reference Figure 1 , Figure 2 and Figure 3 This utility model discloses a small-scale fly ash washing pretreatment device, comprising a tank body 1 and columns 2. A drive assembly is mounted on the top of each column 2, and two cylinders 8 are connected to the bottom of the drive assembly. The cylinders 8 can drive the first sealing cover 9 and the second sealing cover 15 to rise and fall. A water pumping assembly is connected to the output end of the right cylinder 8. The second sealing cover 15 is mounted on the top of the tank body 1, and a second motor 16 is fixedly connected to the top of the second sealing cover 15. A rotating rod 17 is fixedly connected to the output end of the second motor 16 through the second sealing cover 15. The second motor 16 can drive the rotating rod 17 to rotate. A stirring rod 18 is fixedly connected to the outer ring of the rotating rod 17. A grooved plate 19 is fixedly connected to the outer side of the stirring rod 18. A groove is provided on the outer side of the grooved plate 19, and a scraper 21 is placed in the groove. Multiple springs 20 are fixedly connected inside the grooved plate 19. The extension and retraction of the springs 20 can drive the extension and retraction of the scraper 21. The scraper 21 is fixedly connected to the outward end of each spring 20. The bottom of the second sealing cover 15 is fixedly... A diversion ring 22 is fixedly connected, and evenly distributed nozzles 23 are fixedly connected to the bottom of the diversion ring 22 to facilitate water spraying. A water tank 24 is fixedly connected to the top rear of the second sealing cover 15. A second water pump 25 is set on the left side of the water tank 24. The second water pump 25 can drive the water in the water tank 24 into the diversion ring 22 through the water pipe 26. The front and rear ends of the second water pump 25 are fixedly connected to the water pipe 26. The front water pipe 26 passes through the second sealing cover 15 and is fixedly connected to the diversion ring 22. The rear water pipe 26 is fixedly connected to the water tank 24. A connecting frame 27 is fixedly connected to the output end of the left cylinder 8, and the bottom of the connecting frame 27 is fixedly connected to the second sealing cover 15. The connecting frame 27 is set outside the second motor 16 and serves as a connection. A sludge discharge pipe 28 is fixedly connected to the bottom of the tank 1. A screw conveyor 29 is fixedly connected to the bottom of the sludge discharge pipe 28. An electric valve is installed in the sludge discharge pipe 28. The fly ash can be discharged from the tank 1 through the screw conveyor 29.
[0031] Reference Figure 2The drive assembly includes a support column 3, with both sides of the bottom of the support column 3 fixedly connected to the top of the column 2. The bottom of the support column 3 has an installation groove 4, through which a threaded rod 5 is rotatably connected. A first motor 6 is fixedly connected to the right side of the support column 3, and the output end of the first motor 6 is fixedly connected to the threaded rod 5. A movable seat 7 is threadedly connected to the outer ring of the threaded rod 5. Both sides of the bottom of the movable seat 7 are fixedly connected to the cylinder 8. The movable seat 7 is set in the installation groove 4, and the outside of the movable seat 7 is slidably connected to the inner wall of the installation groove 4. The drive assembly can drive the two cylinders 8 to move, thereby driving the first sealing cover 9 and the second sealing cover 15 at the bottom of the cylinders 8 to move.
[0032] Reference Figure 2 The water pumping assembly includes a first sealing cover 9, the top of which is fixedly connected to the output end of the cylinder 8. Electric push rods 10 are fixedly connected to the front and rear of the top of the first sealing cover 9. Filter plates 11 are fixedly connected to the output ends of the two electric push rods 10. The output ends of the two electric push rods 10 are fixed to the filter plates 11 through connecting rods to prevent the electric push rods 10 from being affected by water. A first water pump 12 is fixedly connected to the right side of the top of the first sealing cover 9. A water pumping pipe 13 is fixedly connected to both the inlet and outlet of the first water pump 12. A retaining ring 14 is fixedly connected to the top of the filter plate 11, and the inside of the retaining ring 14 is fixedly connected to the end of the water pumping pipe 13. The water pumping assembly can extract the water after the fly ash and water have settled, and in conjunction with the filter plate 11, it can improve the separation speed of fly ash and water.
[0033] Working principle: During operation, fly ash and water are poured into tank 1. Then, the left-side cylinder 8 is activated, causing the second sealing cover 15 to descend until it covers the top of tank 1. The second motor 16 is activated, driving the rotating rod 17 to rotate. The rotating rod 17 drives the stirring rod 18 and the grooved plate 19 to rotate, stirring the fly ash and water. At the same time, the grooved plate 19 and the scraper 21 rotate, cleaning the inner wall of tank 1 and preventing fly ash from adhering to the inner wall. The extension and retraction of the spring 20 causes the scraper 21 to extend and retract within the groove of the grooved plate 19, ensuring that the scraper 21 remains in contact with the inner wall of tank 1. After stirring, the cylinder 8 drives the second sealing cover 15 to rise, causing the stirred fly ash and water to settle and separate. Simultaneously, the first motor 6 is activated, driving the threaded rod 5 to rotate, which in turn drives the moving rod 18 to rotate. The moving seat 7 moves to the left along the mounting groove 4 until the first sealing cover 9 moves to the top of the tank 1. After sedimentation, until all the fly ash settles to the bottom of the tank 1, the cylinder 8 is started to drive the first sealing cover 9 to descend. The electric push rod 10 drives the filter plate 11 to move down. The filter plate 11 separates water and fly ash. The fly ash will be isolated below the filter plate 11, thereby improving the separation speed of fly ash and water. Finally, the first water pump 12 is started to draw the water above out through the water pipe 13. Then the electric valve (not shown in the figure) is opened, and the fly ash is discharged from the tank 1 through the screw conveyor 29. When it is necessary to clean the inside of the tank 1, the second water pump 25 is started to draw the water in the water tank 24 into the diversion ring 22 through the water pipe 26. Finally, the water is sprayed out through the nozzle 23 to clean the inner wall of the tank 1.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A small-scale fly ash water washing pre-treatment device, comprising a tank body (1) and a stand column (2), characterized in that: Two said column (2) top is equipped with driving assembly, the bottom of driving assembly is connected with two cylinders (8), the output end of right side cylinder (8) is connected with water pumping assembly, the top of tank body (1) is equipped with second sealing cover (15), the top of second sealing cover (15) is fixedly connected with second motor (16), the output end of second motor (16) is fixedly connected with rotating rod (17) through second sealing cover (15), the outer ring of rotating rod (17) is fixedly connected with stirring rod (18), the outer side of stirring rod (18) is fixedly connected with groove plate (19), a plurality of springs (20) are fixedly connected in groove plate (19), the outer end of spring (20) is fixedly connected with scraper (21), the bottom of second sealing cover (15) is fixedly connected with shunt ring (22), the bottom of shunt ring (22) is fixedly connected with uniform distribution of spray head (23), the top of second sealing cover (15) is fixedly connected with water tank (24), the left side of water tank (24) is provided with second water pump (25), the front and rear ends of second water pump (25) are fixedly connected with water pipe (26).
2. The fly ash small-scale water scrubbing pre-treatment device of claim 1, wherein: The driving assembly comprises a support column (3), the bottom of the support column (3) is fixedly connected with the top of the stand column (2) on both sides, an installation groove (4) is formed in the bottom of the support column (3), a threaded rod (5) is rotatably connected through the installation groove (4), a first motor (6) is fixedly connected with the right side of the support column (3), the output end of the first motor (6) is fixedly connected with the threaded rod (5), a moving seat (7) is threadedly connected with the outer ring of the threaded rod (5), and the bottom of the moving seat (7) is fixedly connected with the cylinders (8) on both sides.
3. The fly ash small-scale water scrubbing pre-treatment device of claim 1, wherein: The water pumping assembly comprises a first sealing cover (9), the top of the first sealing cover (9) is fixedly connected with the output end of the cylinder (8), electric push rods (10) are fixedly connected through the top of the first sealing cover (9) on the front and rear sides, the output ends of the two electric push rods (10) are fixedly connected with filter plates (11), a first water pump (12) is fixedly connected with the right side of the top of the first sealing cover (9), and the water inlet end and the water outlet end of the first water pump (12) are fixedly connected with water pumping pipes (13).
4. The fly ash small-scale water scrubbing pre-treatment device of claim 1, wherein: The front water pipe (26) is fixedly connected with the second sealing cover (15) and the shunt ring (22), and the rear water pipe (26) is fixedly connected with the water tank (24).
5. The fly ash small-scale water scrubbing pre-treatment device of claim 1, wherein: The output end of the left cylinder (8) is fixedly connected with a connecting frame (27), and the bottom of the connecting frame (27) is fixedly connected with the second sealing cover (15).
6. The fly ash small-scale water scrubbing pre-treatment device of claim 1, wherein: The bottom of the tank body (1) is fixedly connected with a sludge discharge pipe (28), and the bottom of the sludge discharge pipe (28) is fixedly connected with a screw conveyor (29).
7. The fly ash small-scale water scrubbing pre-treatment device of claim 2, wherein: The moving seat (7) is arranged in the installation groove (4), and the outer part of the moving seat (7) is slidably connected with the inner wall of the installation groove (4).
8. The fly ash small-scale water scrubbing pre-treatment device of claim 3, wherein: The top of the filter plate (11) is fixedly connected with a snap ring (14), and the inner part of the snap ring (14) is fixedly connected with the tail end of the water pumping pipe (13).