Blanking equipment used before manufacturing of hinges for hardware parts

By designing automated feeding, punching, and unloading components, the problem of manual operation required for hinge punching equipment has been solved, achieving efficient and safe automated production.

CN223997154UActive Publication Date: 2026-03-17MINGQI PRECISION HARDWARE (SHENZHEN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing hinge punching equipment requires manual loading and unloading, resulting in high labor costs and safety hazards.

Method used

The design incorporates a feeding assembly, a punching assembly, and a discharging assembly, utilizing an electric telescopic rod and a hydraulic cylinder to achieve automatic feeding, punching, and discharging, replacing manual operation.

Benefits of technology

It improved processing efficiency, reduced labor costs, avoided safety accidents, and achieved automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses blanking equipment before manufacturing of hinges for hardware parts, which belongs to the technical field of hardware part machining and comprises a machining table, a mounting groove is formed in one side of the top surface of the machining table, and a storage box is fixedly mounted in the middle of the top of the machining table; the feeding device further comprises a feeding assembly, the feeding assembly comprises a push plate, the middle of one side of the push plate is fixedly connected with the telescopic end of a first electric telescopic rod, and the push plate is in sliding fit with openings formed in the two sides of the bottom of the storage box. The die further comprises a blanking assembly, and the blanking assembly comprises a lower die. The feeding assembly is arranged to be matched with the material storage box for use, the structure is simple, convenience and practicability are achieved, a raw material plate can be pushed into the lower die to be blanked, the blanked raw material plate can be pushed through the pushing frame to be automatically discharged after blanking is completed, the machining efficiency is improved, the labor cost is reduced, manual feeding and discharging are replaced, and the production efficiency is improved. Therefore, safety accidents are avoided.
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Description

Technical Field

[0001] This utility model relates to the field of hardware parts processing technology, specifically to a pre-cutting device for manufacturing hinges for hardware parts. Background Technology

[0002] A hinge, also known as a hinge, is a mechanical device used to connect two solid objects and allow them to rotate relative to each other. It mainly serves to connect and rotate, enabling rotatable parts such as doors, windows, and cabinet doors to open and close smoothly. Before manufacturing a hinge, the hinge blades need to be punched. Currently, existing punching equipment is usually used to punch hinges.

[0003] A search revealed that Chinese Patent Publication No. CN217451706U discloses a blanking punch and a blanking machine. The blanking punch includes: a punch holder with at least one mounting through hole and an assembly groove within the mounting through hole; and at least one punch component with an inclined protrusion at one end. The inclined protrusion extends obliquely from the farthest end of the punch component towards the other end and converges on the side wall of the punch component. Each punch component passes through a corresponding mounting through hole, and the inclined protrusion abuts against the assembly groove. Compared with existing technologies, this invention effectively avoids the problems of punch components loosening and breaking on the punch holder, prevents uneven force distribution caused by the protrusion during the pulling process, extends the service life of the punch component, and significantly improves production efficiency.

[0004] However, this device also has the following drawbacks:

[0005] Existing technology requires manual loading and unloading of materials when punching hinges, which results in high labor costs. Furthermore, improper operation may cause operators' hands to be crushed by the punching equipment, leading to safety accidents and harming the physical and mental health of the operators. This device does not solve this problem. Utility Model Content

[0006] The purpose of this utility model is to provide a pre-punching device for hinge manufacturing of hardware parts. By setting up a feeding component in conjunction with a storage box, the raw material plate can be pushed into the lower mold for punching. After punching, the punched raw material plate can be automatically discharged by a pusher frame, which improves processing efficiency, reduces labor costs, and replaces manual loading and unloading, thereby avoiding safety accidents and solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A punching device for manufacturing hinges for hardware parts includes a processing table, a mounting groove is provided on one side of the top surface of the processing table, and a storage box is fixedly installed in the middle of the top of the processing table.

[0009] It also includes a feeding assembly, which includes a push plate. The middle of one side of the push plate is fixedly connected to the telescopic end of the first electric telescopic rod. The push plate is slidably engaged with the openings on both sides of the bottom of the storage box.

[0010] It also includes a blanking assembly, which includes a lower die, which is installed in a mounting slot by screws, and an upper die is provided directly above the lower die. The top center of the upper die is fixedly connected to the telescopic end of the hydraulic cylinder.

[0011] It also includes a feeding assembly, which includes a pusher frame, and the pusher frame has a sliding groove on the surface of the lower mold for sliding engagement.

[0012] Preferably, two sets of limiting plates are provided between the storage box and the lower mold, the inner side of the limiting plate is set as an inclined surface, and the limiting plate is fixedly connected to the processing table.

[0013] Preferably, the first electric telescopic rod is fixedly connected to the other side of the top surface of the processing table, and two sets of guide rods are provided on both sides of the first electric telescopic rod.

[0014] Preferably, one end of the guide rod is fixedly connected to both sides of one side of the push plate, the guide rod is slidably engaged with the fixed plate, and the fixed plate is fixedly installed on the top surface of the processing table.

[0015] Preferably, the hydraulic cylinder is fixedly installed in the middle of the top surface of the top plate, the top plate is fixedly connected to the processing table through four sets of support columns, and the upper mold slides in cooperation with the support columns around its perimeter.

[0016] Preferably, the bottom center of the push frame is fixedly connected to the telescopic end of the second electric telescopic rod, the bottom of the second electric telescopic rod is fixedly installed on the mounting plate, and the mounting plate is fixedly connected to the support leg at the bottom of the processing table.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This utility model features a simple and convenient structure, using a feeding component in conjunction with a storage box. It can push the raw material plate into the lower mold for punching, and automatically discharge the punched raw material plate by pushing the pusher after punching. This improves processing efficiency, reduces labor costs, and replaces manual loading and unloading, thus avoiding safety accidents. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the feeding component structure;

[0021] Figure 3 This is a schematic diagram of the punching assembly structure;

[0022] Figure 4 This is a schematic diagram of the material feeding assembly.

[0023] In the diagram: 1. Processing table; 2. Mounting slot; 3. Storage box; 4. Push plate; 5. First electric telescopic rod; 6. Opening; 7. Lower mold; 8. Upper mold; 9. Hydraulic cylinder; 10. Push frame; 11. Slide groove; 12. Limiting plate; 13. Guide rod; 14. Fixing plate; 15. Top plate; 16. Support column; 17. Second electric telescopic rod; 18. Mounting plate; 19. Support leg. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution:

[0026] A punching device for manufacturing hinges for hardware parts includes a processing table 1. A mounting groove 2 is provided on one side of the top surface of the processing table 1. A storage box 3 is fixedly installed in the middle of the top of the processing table 1. Two sets of limiting plates 12 are provided between the storage box 3 and the lower mold 7. The inner side of the limiting plate 12 is set as an inclined surface. The limiting plate 12 is fixedly connected to the processing table 1.

[0027] By setting up the storage box 3, multiple sets of material plates can be added at one time for automatic feeding by the feeding component. The material plates in the storage box 3 are automatically moved downward by gravity, which facilitates continuous feeding and improves processing efficiency. By setting up the limit plate 12, the material plates can be prevented from shifting during the feeding process, ensuring that the material plates smoothly enter the lower mold 7.

[0028] It also includes a feeding assembly, which includes a push plate 4. The middle of one side of the push plate 4 is fixedly connected to the telescopic end of the first electric telescopic rod 5. The push plate 4 is slidably engaged with the openings 6 on both sides of the bottom of the storage box 3. The first electric telescopic rod 5 is fixedly connected to the other side of the top surface of the processing table 1. Two sets of guide rods 13 are provided on both sides of the first electric telescopic rod 5. One end of the guide rod 13 is fixedly connected to both sides of one side of the push plate 4. The top of the guide rod 13 is flush with the top of the push plate 4. The guide rod 13 is slidably engaged with the fixing plate 14. The fixing plate 14 is fixedly installed on the top surface of the processing table 1.

[0029] By setting the first electric telescopic rod 5, the push plate 4 can be moved through the telescopic end of the first electric telescopic rod 5, thereby pushing the material plate into the lower mold 7, which improves processing efficiency, reduces labor costs, and replaces manual loading and unloading, thus avoiding safety accidents. By setting two sets of guide rods 13, the stability of the push plate 4 can be improved, preventing the push plate 4 from deviating. Furthermore, the top of the guide rod 13 is flush with the top of the push plate 4, which can prevent the push plate 4 from being stuck by the next material plate during the reset process.

[0030] It also includes a blanking assembly, which includes a lower die 7, which is installed in the mounting slot 2 by screws. An upper die 8 is provided directly above the lower die 7. The top center of the upper die 8 is fixedly connected to the telescopic end of the hydraulic cylinder 9. The hydraulic cylinder 9 is fixedly installed in the middle of the top surface of the top plate 15. The top plate 15 is fixedly connected to the processing table 1 by four sets of support columns 16. The upper die 8 slides with the support columns 16 around its perimeter.

[0031] The hydraulic cylinder 9 provides downward pressure, which, when used in conjunction with the upper die 8 and the lower die 7, enables the punching of the material sheet.

[0032] It also includes a feeding assembly, which includes a pusher frame 10. The top surface of the pusher frame 10 is set as an inclined surface. The pusher frame 10 and the surface of the lower mold 7 are provided with a sliding groove 11 for sliding cooperation. The bottom middle of the pusher frame 10 is fixedly connected to the telescopic end of the second electric telescopic rod 17. The bottom of the second electric telescopic rod 17 is fixedly installed on the mounting plate 18. The mounting plate 18 is fixedly connected to the support leg 19 at the bottom of the processing table 1.

[0033] By setting a second electric telescopic rod 17, the pusher frame 10 can be driven to move upward, thereby ejecting the material plate from the lower mold 7 after punching. The material plate can also slide to one side of the lower mold 7 via the inclined surface at the top of the pusher frame 10 to achieve automatic material discharge, which further improves processing efficiency and reduces labor costs.

[0034] In practical use, the device is moved to the designated position, and the material boards used to manufacture the hinges are stacked and placed in the storage box 3. During the punching operation, the first electric telescopic rod 5 is activated, and its telescopic end is extended. The telescopic end of the first electric telescopic rod 5 pushes the push plate 4 to move. The push plate 4 pushes out the bottom material board through the opening 6 at the bottom of the storage box 3, and moves into the lower mold 7 under the guidance of the two sets of limiting plates 12. When the material board is completely inside the lower mold 7, the first electric telescopic rod 5 is stopped from extending, and the hydraulic cylinder 9 is activated to control the hydraulic pressure. The telescopic end of cylinder 9 extends downward, and the telescopic end of hydraulic cylinder 9 pushes the upper mold 8 to move downward, cooperating with the lower mold 7 to punch out a circular hole of a specified size on the surface of the material plate. After punching, the upper mold 8 is reset by hydraulic cylinder 9, and the push plate 4 is reset by the first electric telescopic rod 5. Then the second electric telescopic rod 17 is started, and the telescopic end of the second electric telescopic rod 17 is controlled to drive the push frame 10 to move upward. The push frame 10 extends out from the slide groove 11, pushes the punched material plate upward, and slides out through the inclined surface at the top of the push frame 10 to achieve automatic material discharge.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A blanking apparatus for making hinges for hardware, characterized by: Including processing platform (1), the top surface side of processing platform (1) is provided with installation groove (2), the top middle of processing platform (1) is fixedly installed with storage box (3); It also includes a feeding assembly, the feeding assembly includes a push plate (4), the push plate (4) is fixedly connected with the telescopic end of the first electric telescopic rod (5) on one side, the push plate (4) is slidably connected with the opening (6) on the bottom of the storage box (3); It also includes a blanking assembly, the blanking assembly includes a lower die (7), the lower die (7) is installed in the installation groove (2) by screws, the upper die (8) is arranged above the lower die (7), the top center of the upper die (8) is fixedly connected with the telescopic end of the hydraulic cylinder (9); It also includes a discharging assembly, the discharging assembly includes a push frame (10), the push frame (10) is slidably connected with the sliding groove (11) on the surface of the lower die (7).

2. The punch device for making hinges for hardware according to claim 1, characterized in that: Two groups of limiting plates (12) are arranged between the storage box (3) and the lower die (7), the inner side of the limiting plate (12) is arranged as an inclined surface, and the limiting plate (12) is fixedly connected with the processing platform (1).

3. The punch device for making hinges for hardware parts according to claim 1, characterized in that: The first electric telescopic rod (5) is fixedly connected with the other side of the top surface of the processing platform (1), and two groups of guide rods (13) are arranged on both sides of the first electric telescopic rod (5).

4. The punch device for making hinges for hardware parts according to claim 3, characterized in that: One end of the guide rod (13) is fixedly connected with one side of the push plate (4), the guide rod (13) is slidably connected with the fixed plate (14), and the fixed plate (14) is fixedly installed on the top surface of the processing platform (1).

5. The punch device for making hinges for hardware parts according to claim 1, characterized in that: The hydraulic cylinder (9) is fixedly installed on the top surface of the top plate (15), the top plate (15) is fixedly connected with the processing platform (1) by four groups of supporting columns (16), and the upper die (8) is slidably connected with the supporting columns (16) around.

6. The punch device for making hinges for hardware parts according to claim 1, characterized in that: The bottom middle of the push frame (10) is fixedly connected with the telescopic end of the second electric telescopic rod (17), the bottom of the second electric telescopic rod (17) is fixedly installed on the mounting plate (18), and the mounting plate (18) is fixedly connected with the supporting leg (19) on the bottom of the processing platform (1).

Citation Information

Patent Citations

  • Blanking punch and blanking machine

    CN217451706U