Corner forming device of engine rectifier bridge

The electric push rod driving the clamping and bending of the engine rectifier bridge bending forming device solves the problems of low applicability of the rectifier bridge base and manual bending, realizes automated processing, and improves production efficiency.

CN223997174UActive Publication Date: 2026-03-17AOBOHUA ELECTRONIC APPLIANCE TAIAN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In the existing technology, the base groove shape of the rectifier bridge is fixed, which has low applicability and can only be adapted to a single model. Furthermore, the pin bending requires manual pressing, which is time-consuming and labor-intensive, and not convenient for mass production.

Method used

The bending forming device, which includes a base, upright plate, electric push rod, clamping assembly, support assembly and pressing assembly, uses electric push rod to drive clamping, support and bending to achieve stable clamping and automated bending of different types of rectifier bridges.

Benefits of technology

The adaptability of the rectifier bridge has been improved, automated bending has been achieved, manual operation has been reduced, and production efficiency has been increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of rectifier bridge processing, and particularly relates to a bend forming device of an engine rectifier bridge, which comprises a bottom plate and further comprises a base fixedly mounted at the top of the bottom plate; the bottom end of the vertical plate is fixedly mounted at the top of the base; the first electric push rod is fixedly mounted on the left side of the vertical plate, and an output shaft of the first electric push rod penetrates through the vertical plate and is in sliding connection with the vertical plate; the device comprises a base, a first electric push rod and a mounting seat, the mounting seat is slidably connected to the top of the base, an output shaft of the first electric push rod is fixedly mounted on the left side of the mounting seat, and a rectifier bridge body is placed in the mounting seat. And moreover, automatic bending machining of the pins can be achieved, the applicability is high, time and labor are saved, personnel use is facilitated, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of rectifier bridge processing technology, and in particular to a bending corner forming device for an engine rectifier bridge. Background Technology

[0002] As a power component, the rectifier bridge is widely used in various power supply devices. In switching power supplies, the rectifier bridge is used to rectify and filter AC power into DC power. The performance of the rectifier bridge directly affects the reliability of the switching power supply, so quality control of the rectifier bridge is crucial.

[0003] In the prior art, Chinese patent application number 202023330432.9 discloses a rectifier bridge pin bending device. This utility model's rectifier bridge pin bending device, by setting a lower pressure roller tangent to its top surface on the base, allows the pins to undergo a flexible and gentle bend under the pressure of the upper pressure roller of the die and the lower pressure roller of the base. This avoids damage or destruction to the pin plating during the bending process, ensuring that the bent pins have a neat appearance and reliable strength. Simultaneously, because the stress at the bend point is evenly distributed during the bending process, vibration is minimal, ensuring the safety of the chip inside the rectifier bridge and improving the operational reliability of the rectifier bridge. Furthermore, this utility model also considers the problem of bending errors caused by the rectifier bridge body flipping during the bending process, and sets a limiting pressure plate to constrain the position of the rectifier bridge, ensuring precise control of the pin bending angle.

[0004] However, the above-mentioned technical solutions have the following drawbacks: the groove shape on the base is fixed, which can only accommodate a single rectifier bridge for placement and positioning, resulting in low applicability. Furthermore, bending the rectifier bridge pins requires manual pressing, which is time-consuming and labor-intensive, making it inconvenient for mass production. Therefore, this application proposes a bending corner forming device for engine rectifier bridges to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to solve the problems of existing technologies where the groove shape on the base is fixed, which can only accommodate a single rectifier bridge for placement and has low applicability. Furthermore, bending the rectifier bridge pins requires manual pressing, which is time-consuming and labor-intensive and not convenient for mass production. Therefore, this invention proposes a bending corner forming device for engine rectifier bridges.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An angle forming apparatus for an engine rectifier bridge includes a base plate, and the angle forming apparatus further includes:

[0008] A base, which is fixedly installed on the top of a base plate;

[0009] An upright plate, the bottom end of which is fixedly installed on the top of the base;

[0010] The first electric push rod is fixedly installed on the left side of the upright plate, and the output shaft of the first electric push rod passes through the upright plate and is slidably connected to the upright plate.

[0011] Mounting base, which is slidably connected to the top of the base, the output shaft of the first electric push rod is fixedly mounted on the left side of the mounting base, and a rectifier bridge body is placed inside the mounting base, with multiple pins mounted on the rectifier bridge body;

[0012] The clamping assembly includes: two second electric push rods and two clamping plates. The two second electric push rods are respectively fixedly installed on the front and rear sides of the mounting base. The sides of the two clamping plates that are far apart from each other are respectively fixedly installed on the output shafts of the two second electric push rods. The sides of the two clamping plates that are close to each other cooperate with the front and rear sides of the rectifier bridge body, respectively.

[0013] A support assembly is disposed on the top of the base plate and is used to provide stable support for the pins;

[0014] A pressing component is disposed on the right side of the upright plate and is used to bend the pins.

[0015] As a preferred embodiment of this utility model, the top of the base has two sliding grooves, and the bottom of the mounting base is slidably connected to the two sliding grooves respectively.

[0016] As a preferred embodiment of this utility model, anti-slip pads are fixedly installed on the sides of the two clamping plates that are close to each other, and the sides of the two anti-slip pads that are close to each other are in contact with the front and rear sides of the rectifier bridge body, respectively.

[0017] As a preferred embodiment of this utility model, the support assembly includes two third electric push rods, a lifting seat, and a lower pressure roller. The bottom ends of the two third electric push rods are fixedly installed on the top of the base plate, and the output shafts of the two third electric push rods are fixedly installed on the bottom of the lifting seat. The lower pressure roller is rotatably connected to the end of the lifting seat.

[0018] In a preferred embodiment of this utility model, the pressing assembly includes an electric slide rail, a movable plate, a fourth electric push rod, a pressure plate, a fifth electric push rod, a bending pressure plate, and an upper pressure roller. The left end of the electric slide rail is fixedly installed on the right side of the upright plate, the movable plate is slidably installed at the bottom of the electric slide rail, the fourth and fifth electric push rods are both fixedly installed at the bottom of the movable plate, the top of the pressure plate is fixedly installed on the output shaft of the fourth electric push rod, the top of the bending pressure plate is fixedly installed on the output shaft of the fifth electric push rod, and the upper pressure roller is rotatably connected to the bottom end of the bending pressure plate, and the upper pressure roller cooperates with the lower pressure roller.

[0019] In a preferred embodiment of this utility model, two stabilizing rods are fixedly installed on the top of the bending pressure plate, and stabilizing sleeves are fixedly installed on the front and rear sides of the movable plate, with the stabilizing sleeves slidably fitted onto the corresponding stabilizing rods.

[0020] Beneficial effects:

[0021] 1. By placing the rectifier bridge body inside the mounting base with multiple pins facing to the right, activating the two second electric push rods can move the two clamping plates closer together and clamp and fix the rectifier bridge body. This method can clamp and fix rectifier bridge bodies of different models and sizes, improving the adaptability. In addition, activating the first electric push rod can move the mounting base and rectifier bridge body laterally, so that multiple pins can rest on the top of the support assembly, which is convenient for stable support and bending operations on the pins of the rectifier bridge body.

[0022] 2. By activating the two third electric push rods, the lifting seat can be raised and lowered. By adjusting the height of the lifting seat, the top of the lifting seat can be aligned with the bottom of the pin, allowing the lifting seat to stably support the pin height position on the rectifier bridge body of different shapes.

[0023] 3. By activating the electric slide rail, the moving plate, the fourth electric push rod, the pressure plate, the fifth electric push rod, the bending pressure plate, and the upper pressure roller can be adjusted laterally, so that the lateral gap between the upper pressure roller and the lower pressure roller can adapt to the thickness of the pin. Then, by activating the fourth electric push rod, the pressure plate can be moved down to press and fix multiple pins. Here, by activating the fifth electric push rod, the bending pressure plate and the upper pressure roller can be moved down, so that they can work with the lower pressure roller to bend multiple pins.

[0024] This utility model achieves stable clamping, fixing, and support of rectifier bridge bodies of different models and sizes through a simple structure, and can realize automated bending processing of pins. It is highly applicable, saves time and labor, is easy for personnel to use, and improves processing efficiency. Attached Figure Description

[0025] Figure 1 This is a three-dimensional front view of the structure of this utility model;

[0026] Figure 2 This is a three-dimensional structural diagram of the first electric push rod, mounting base, second electric push rod, clamping plate, anti-slip pad, rectifier bridge body and pins of this utility model;

[0027] Figure 3 This is a three-dimensional structural diagram of the third electric push rod, lifting seat, and lower pressure roller of this utility model;

[0028] Figure 4This is a three-dimensional structural diagram of the electric slide rail, moving plate, fourth electric push rod, pressure plate, fifth electric push rod, bending pressure plate, upper pressure roller, stabilizing rod and stabilizing sleeve of this utility model.

[0029] In the diagram: 1. Base plate; 2. Base; 3. Vertical plate; 4. First electric push rod; 5. Mounting seat; 6. Slide groove; 7. Second electric push rod; 8. Clamping plate; 9. Anti-slip pad; 10. Rectifier bridge body; 11. Pin; 12. Third electric push rod; 13. Lifting seat; 14. Lower pressure roller; 15. Electric slide rail; 16. Moving plate; 17. Fourth electric push rod; 18. Pressure plate; 19. Fifth electric push rod; 20. Bending pressure plate; 21. Upper pressure roller; 22. Stabilizing rod; 23. Stabilizing sleeve plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Example

[0032] Reference Figures 1-4 An angle forming device for an engine rectifier bridge, comprising a base plate 1, the angle forming device further comprising:

[0033] Base 2, which is fixedly installed on the top of base plate 1;

[0034] The bottom end of the upright plate 3 is fixedly installed on the top of the base 2;

[0035] The first electric push rod 4 is fixedly installed on the left side of the upright plate 3, and the output shaft of the first electric push rod 4 passes through the upright plate 3 and is slidably connected to the upright plate 3.

[0036] Mounting base 5 is slidably connected to the top of base 2. The output shaft of the first electric push rod 4 is fixedly installed on the left side of mounting base 5. The rectifier bridge body 10 is placed inside mounting base 5. Multiple pins 11 are installed on rectifier bridge body 10.

[0037] The clamping assembly includes two second electric push rods 7 and two clamping plates 8. The two second electric push rods 7 are respectively fixedly installed on the front and rear sides of the mounting base 5. The two clamping plates 8 are respectively fixedly installed on the output shafts of the two second electric push rods 7 on the side away from each other. The two clamping plates 8 are respectively engaged with the front and rear sides of the rectifier bridge body 10 on the side close to each other.

[0038] A support assembly is provided on the top of the base plate 1 to provide stable support for pin 11.

[0039] The pressing component is located on the right side of the upright plate 3 and is used to bend the pin 11.

[0040] With the above structure, by placing the rectifier bridge body 10 inside the mounting base 5 with the multiple pins 11 facing to the right, activating the two second electric push rods 7 can drive the two clamping plates 8 to move closer together and clamp and fix the rectifier bridge body 10. In this way, it is possible to clamp and fix rectifier bridge bodies 10 of different sizes, thus improving the adaptability. In addition, by activating the first electric push rod 4, the mounting base 5 and the rectifier bridge body 10 can be moved laterally, so that the multiple pins 11 can rest on the top of the support assembly, which is convenient for stable support and bending operations of the pins 11 on the rectifier bridge body 10.

[0041] As a preferred embodiment of this utility model, the top of the base 2 is provided with two sliding grooves 6, and the bottom of the mounting seat 5 is slidably connected in the two sliding grooves 6 respectively. By providing the sliding grooves 6, the mounting seat 5 can be stably slidably limited and slidably supported.

[0042] As a preferred embodiment of this utility model, anti-slip pads 9 are fixedly installed on the sides of the two clamping plates 8 that are close to each other. The sides of the two anti-slip pads 9 that are close to each other are in contact with the front and rear sides of the rectifier bridge body 10, respectively. By setting the anti-slip pads 9, the rectifier bridge body 10 can be clamped and protected, and the clamping stability can be improved.

[0043] As a preferred embodiment of this utility model, the support assembly includes two third electric push rods 12, a lifting seat 13, and a lower pressure roller 14. The bottom ends of the two third electric push rods 12 are fixedly installed on the top of the base plate 1, and the output shafts of the two third electric push rods 12 are fixedly installed on the bottom of the lifting seat 13. The lower pressure roller 14 is rotatably connected to the end of the lifting seat 13. By activating the two third electric push rods 12, the lifting seat 13 can be driven to perform lifting and lowering operations. Here, by adjusting the lifting and lowering of the lifting seat 13, the top height of the lifting seat 13 can be made to fit with the bottom of the pin 11, so that the lifting seat 13 can stably support the height position of the pin 11 on the rectifier bridge body 10 of different shapes.

[0044] In a preferred embodiment of this utility model, the lower pressing assembly includes an electric slide rail 15, a movable plate 16, a fourth electric push rod 17, a pressure plate 18, a fifth electric push rod 19, a bending pressure plate 20, and an upper pressure roller 21. The left end of the electric slide rail 15 is fixedly installed on the right side of the upright plate 3. The movable plate 16 is slidably installed on the bottom of the electric slide rail 15. The fourth electric push rod 17 and the fifth electric push rod 19 are both fixedly installed on the bottom of the movable plate 16. The top of the pressure plate 18 is fixedly installed on the output shaft of the fourth electric push rod 17. The top end of the bending pressure plate 20 is fixedly installed on the output shaft of the fifth electric push rod 19. The upper pressure roller 21 is rotatably connected to the bending pressure plate 20. At the bottom, the upper pressure roller 21 cooperates with the lower pressure roller 14. By activating the electric slide rail 15, the moving plate 16, the fourth electric push rod 17, the pressure plate 18, the fifth electric push rod 19, the bending pressure plate 20, and the upper pressure roller 21 can be adjusted laterally, so that the lateral gap between the upper pressure roller 21 and the lower pressure roller 14 can be adapted to the thickness of the pin 11. Then, by activating the fourth electric push rod 17, the pressure plate 18 can be moved down and pressed and fixed multiple pins 11. Here, by activating the fifth electric push rod 19, the bending pressure plate 20 and the upper pressure roller 21 can be moved down, so that they can cooperate with the lower pressure roller 14 to perform bending processing on multiple pins 11.

[0045] As a preferred embodiment of this utility model, two stabilizing rods 22 are fixedly installed on the top of the bending pressure plate 20, and stabilizing sleeves 23 are fixedly installed on the front and rear sides of the moving plate 16. The stabilizing sleeves 23 are slidably sleeved on the corresponding stabilizing rods 22. By setting a sliding limit cooperation between the stabilizing sleeves 23 and the stabilizing rods 22, the lifting stability of the bending pressure plate 20 and the upper pressure roller 21 can be improved.

[0046] It should be noted that the specific models of the first electric push rod 4, the second electric push rod 7, the third electric push rod 12, the electric slide rail 15, the fourth electric push rod 17; 18, the pressure plate, and the fifth electric push rod 19 used can be selected by those skilled in the art. Furthermore, the above-mentioned first electric push rod 4, second electric push rod 7, third electric push rod 12, electric slide rail 15, fourth electric push rod 17; 18, pressure plate, and fifth electric push rod 19 are all existing technologies and will not be elaborated upon in this solution.

[0047] The working principle of this utility model is as follows: In use, firstly, connect the first electric push rod 4, the second electric push rod 7, the third electric push rod 12, the electric slide rail 15, the fourth electric push rod 17; 18, the pressure plate, and the fifth electric push rod 19 to an external power source. Then, place the rectifier bridge body 10 inside the mounting base 5, with the multiple pins 11 facing to the right. Activating the two second electric push rods 7 will cause the two clamping plates 8 to move closer together and clamp the rectifier bridge body 10. This method allows for clamping and fixing rectifier bridge bodies 10 of different sizes, improving adaptability. Additionally, activating the first electric push rod 4 will cause the mounting base 5 and the rectifier bridge body 10 to move laterally, allowing the multiple pins 11 to rest on the top of the support assembly, facilitating stable support and bending operations for the pins 11 on the rectifier bridge body 10. Furthermore, activating the two second electric push rods 7... The three electric push rods 12 can drive the lifting seat 13 to perform lifting operations. By adjusting the lifting seat 13, the top height of the lifting seat 13 can be made to fit with the bottom of the pin 11, so that the lifting seat 13 can stably support the height position of the pin 11 on the rectifier bridge body 10 with different shapes. Finally, by activating the electric slide rail 15, the moving plate 16, the fourth electric push rod 17, the pressure plate 18, the fifth electric push rod 19, the bending pressure plate 20 and the upper pressure roller 21 can be adjusted laterally, so that the lateral gap between the upper pressure roller 21 and the lower pressure roller 14 can be adapted to the thickness of the pin 11. Then, by activating the fourth electric push rod 17, the pressure plate 18 can be moved down and pressed and fixed multiple pins 11. Then, by activating the fifth electric push rod 19, the bending pressure plate 20 and the upper pressure roller 21 can be moved down, so that they can cooperate with the lower pressure roller 14 to perform bending processing on multiple pins 11.

[0048] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for bending and shaping the corners of an engine rectifier bridge comprising a base plate (1), characterized in that, The elbow forming device further comprises: a base (2) fixedly installed on the top of the bottom plate (1); a vertical plate (3) with a bottom end fixedly installed on the top of the base (2); a first electric push rod (4) fixedly installed on the left side of the vertical plate (3), with an output shaft penetrating through the vertical plate (3) and being in sliding connection with the vertical plate (3); a mounting seat (5) in sliding connection with the top of the base (2), with the output shaft of the first electric push rod (4) fixedly installed on the left side of the mounting seat (5), and the inside of the mounting seat (5) containing a rectifier bridge body (10) with a plurality of pins (11) installed thereon; a clamping assembly comprising two second electric push rods (7) and two clamping plates (8), the two second electric push rods (7) being fixedly installed on the front side and the rear side of the mounting seat (5) respectively, and the two clamping plates (8) being fixedly installed on the output shafts of the two second electric push rods (7) respectively on the sides away from each other, and the sides close to each other of the two clamping plates (8) being in cooperation with the front side and the rear side of the rectifier bridge body (10) respectively; a supporting assembly provided on the top of the bottom plate (1) and used for stably supporting the pins (11); a pressing-down assembly provided on the right side of the vertical plate (3) and used for bending the pins (11).

2. An engine air cleaner elbow forming apparatus as claimed in claim 1 wherein, The top of the base (2) is provided with two sliding grooves (6), and the bottom of the mounting seat (5) is in sliding connection with the two sliding grooves (6) respectively.

3. The bend forming device for an engine rectifier bridge of claim 1, wherein, The sides close to each other of the two clamping plates (8) are fixedly installed with anti-skid pads (9) respectively, and the sides close to each other of the two anti-skid pads (9) are in contact with the front side and the rear side of the rectifier bridge body (10) respectively.

4. The bend forming device for an engine rectifier bridge of claim 1, wherein, The supporting assembly comprises two third electric push rods (12), a lifting seat (13) and a pressing-down roller (14), the bottom ends of the two third electric push rods (12) are fixedly installed on the top of the bottom plate (1), the output shafts of the two third electric push rods (12) are fixedly installed on the bottom of the lifting seat (13), and the pressing-down roller (14) is rotatably connected to the end of the lifting seat (13).

5. The bend forming device for an engine rectifier bridge of claim 1, wherein, The pressing-down assembly comprises an electric sliding rail (15), a moving plate (16), a fourth electric push rod (17), a pressing plate (18), a fifth electric push rod (19), a bending pressing plate (20) and an upper pressing roller (21), the left end of the electric sliding rail (15) is fixedly installed on the right side of the vertical plate (3), the moving plate (16) is slidingly installed on the bottom of the electric sliding rail (15), the fourth electric push rod (17) and the fifth electric push rod (19) are fixedly installed on the bottom of the moving plate (16), the top of the pressing plate (18) is fixedly installed on the output shaft of the fourth electric push rod (17), the top end of the bending pressing plate (20) is fixedly installed on the output shaft of the fifth electric push rod (19), and the upper pressing roller (21) is rotatably connected to the bottom end of the bending pressing plate (20), and the upper pressing roller (21) is in cooperation with the pressing-down roller (14).

6. An engine air cleaner bridge corner forming device as defined in claim 5 wherein, The top of the bending pressing plate (20) is fixedly provided with two stabilizing rods (22), and the front side and the rear side of the moving plate (16) are fixedly provided with stabilizing sleeve plates (23) which are slidably sleeved on the corresponding stabilizing rods (22).

Citation Information

Patent Citations

  • Rectifier bridge pin bending device

    CN214321594U