Pull-out gauge tin soldering integrated equipment

Abstract

The utility model discloses a pitch gauge and tin soldering integrated equipment, including frame, manipulator, conveyer belt, pitch gauge mechanism, tin soldering mechanism and cutting mechanism, the manipulator is provided in the frame, conveyer belt is provided in the frame, the conveyer belt is provided with speaker station, pitch gauge mechanism is provided in the frame and is used for locating speaker and then pitch gauge, tin soldering mechanism and cutting mechanism. The tin soldering mechanism is arranged in the machine frame and used for conducting tin soldering on the loudspeaker, the cutting mechanism is arranged in the machine frame and used for cutting the loudspeaker subjected to tin soldering, the conveying belt is used for conveying the loudspeaker, and the mechanical arm is used for conveying the loudspeaker to the conveying belt to complete sound gauge pulling. The mechanical arm is further used for conveying the loudspeaker with the sound pulling gauge completed to the tin soldering mechanism for tin soldering, and the mechanical arm is further used for conveying the loudspeaker with tin soldering completed to the conveying belt. The device has the advantages of integrating the functions of the sound pulling gauge and the soldering tin, replacing manual operation, reducing the labor intensity of workers, being high in efficiency and the like.

Description

Technical Field

[0001] This utility model belongs to the technical field of audio processing equipment, specifically relating to an integrated device for soldering and removing sound gauges. Background Technology

[0002] A voice coil positioning gauge, also known as a voice coil positioning gauge, is a tool used to fix the voice coil when assembling a loudspeaker. In the actual audio production process, the voice coil is first placed on the voice coil positioning gauge, and glue is applied to the outer wall of the voice coil. Then, the voice coil and the voice coil are inserted into the magnetic gap of the loudspeaker. After the voice coil is fixed in place with the loudspeaker frame, the voice coil is removed, thus completing the installation of the voice coil. After the voice coil is installed, it is mostly soldered manually to ensure that the voice coil will not loosen, shift, or have poor contact due to vibration or other reasons during subsequent use, thereby ensuring the normal operation of the loudspeaker and other equipment. However, there is no integrated device in the current technology, and most of the work is done manually, which is physically demanding. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, this utility model provides an integrated sound gauge and soldering device that can integrate sound gauge pulling and soldering functions, thereby reducing the labor intensity of workers.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] Integrated soldering and detonation equipment, including:

[0006] frame;

[0007] The robotic arm is installed inside the frame;

[0008] The conveyor belt is installed inside the frame, and speaker stations are set on the conveyor belt.

[0009] The pitch gauge mechanism is located inside the frame and is used to position the speaker and then pull the pitch gauge of the speaker.

[0010] The soldering mechanism, located within the frame, is used for soldering the speakers;

[0011] The machine includes a cutting mechanism, which is installed inside the frame and used to cut the speakers that have been soldered. A conveyor belt is used to transport the speakers. A robot is used to transport the speakers to the conveyor belt to complete the sound gauge adjustment. The robot is also used to transport the speakers that have completed the sound gauge adjustment to the soldering mechanism for soldering. The robot is also used to transport the speakers that have completed the soldering to the conveyor belt.

[0012] Preferably, the tone gauge mechanism includes a first positioning component, a first lifting module, a first driving component, and a tone gauge gripper. The first positioning component is located on the lower side of the conveyor belt and its upper side passes through the speaker station. The first positioning component is used to position the speaker. The first positioning component and the tone gauge gripper are arranged vertically and vertically respectively. A mounting frame is provided on the upper side of the frame. The first lifting module and the first driving component are both mounted on the mounting frame. The tone gauge gripper is connected to the first lifting module. An outer positioning component is sleeved on the outer side of the tone gauge gripper. The outer positioning component is connected to the first lifting module. The first driving component drives the tone gauge gripper to clamp and loosen. The first lifting module drives the tone gauge gripper and the outer positioning component to move vertically.

[0013] Preferably, the soldering mechanism includes a soldering station, a soldering module, and a flipping component. The flipping component is connected to the soldering station and is used to drive the soldering station to flip. The soldering module is used to solder the speaker.

[0014] Preferably, the cutting mechanism includes a second drive assembly and a cutting blade. The cutting blade is used to cut the solder part of the speaker. The second drive assembly is disposed on the side of the conveyor belt inside the frame, and the cutting blade is connected to the second drive assembly.

[0015] By adopting the above technical solution, this utility model has the following beneficial effects:

[0016] (1) This utility model is equipped with a tone gauge pulling mechanism. In specific use, the lower side of the speaker is positioned by the first positioning component, and then the outer positioning component contacts the speaker first. Then the tone gauge is pulled out by the tone gauge pulling clamp, which replaces manual operation, reduces the labor intensity of workers, and is highly efficient.

[0017] (2) This utility model is equipped with a soldering mechanism. In actual use, the speaker can be flipped to complete the soldering, so that this utility model can not only pull out the tone gauge but also perform soldering, making it versatile in function.

[0018] In summary, this utility model integrates the functions of sound gauge and soldering, replacing manual operation, reducing the labor intensity of workers, and achieving high efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 yes Figure 1 A schematic diagram of the structure when the frame is removed. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.

[0022] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.

[0023] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example 1

[0027] In this embodiment, the present invention proposes an integrated device for pulling and soldering sound gauges, which can replace manual pulling and soldering. It integrates the functions of pulling and soldering sound gauges, can replace manual operation, reduce the labor intensity of workers, and has high processing efficiency.

[0028] like Figure 1 and Figure 2As shown in one embodiment of this utility model, the integrated sound gauge pulling and soldering equipment includes a frame 1, a robot 2, a conveyor belt, a sound gauge pulling mechanism, a soldering mechanism, and a cutting mechanism. The robot 2, conveyor belt 3, sound gauge pulling mechanism, soldering mechanism, and cutting mechanism are all housed within the frame 1. The conveyor belt 3 has a speaker station 4. The frame 1 has an inlet and an outlet. The sound gauge pulling mechanism is used to pull the sound gauge of the speaker after positioning it. The soldering mechanism is used to solder the speaker. The cutting mechanism is used to cut the soldered speaker. The conveyor belt 3 is used to transport the speaker. The robot 2 is used to transport the speaker onto the conveyor belt 3 to complete the sound gauge pulling. The robot 2 is also used for... The speaker with the sound gauge pulled is transported to the soldering mechanism for soldering. The robot arm 2 is also used to transport the soldered speaker to the conveyor belt 3. Specifically, a plate can be set in the frame 1. The robot arm 2, conveyor belt 3, sound gauge pulling mechanism, soldering mechanism and cutting mechanism and other components can be located on the plate. The specific processing flow of this utility model is as follows: the robot arm 2 sends the speaker from the feed port into the speaker station 4 of the conveyor belt 3. The conveyor belt 3 starts to transport the speaker. The sound gauge pulling mechanism positions the speaker and pulls the sound gauge. Then the robot arm 2 transports the speaker to the soldering mechanism to complete the soldering and then sends it to the conveyor belt 3. The cutting mechanism starts to cut the soldered speaker, such as cutting off excess solder wires, solder points, etc.

[0029] Specific reference Figure 2The present invention's sound-adjusting mechanism includes a first positioning component 5, a first lifting module 6, a first driving component 7, and a sound-adjusting gripper 8. The first positioning component 5 is located below the conveyor belt 3, and its upper side passes through the speaker station 4. The first positioning component 5 can be a cylinder. When the conveyor belt 3 drives the speaker to reach above the first positioning component 5, the cylinder engages and clamps the speaker on the speaker station 4. Specifically, the cylinder extends upward to engage with the speaker station 4, preventing the speaker on the speaker station 4 from rotating. The first positioning component 5 is used to position the speaker. The first positioning component 5 and the sound-adjusting gripper 8 are arranged vertically and vertically. A mounting frame 9 is provided on the upper side of the frame 1. The first lifting module 6 and the first driving component 7 are both mounted on the mounting frame 9. The sound-adjusting gripper 8 is connected to the first lifting module 6. An outer positioning component 10 is sleeved on the outside of the sound-adjusting gripper 8, and the outer positioning component 10 is connected to the first lifting module 6. The first driving component 7 drives the sound-adjusting gripper 8 to clamp and release. The lifting module 6 drives the tone gauge clamp 8 and the outer positioning component 10 to move up and down. The first lifting module 6 can be a Z-axis module, and the first driving component 7 can be a driving cylinder. The driving cylinder can control the clamping and releasing of the tone gauge clamp 8. In specific use, the first positioning component 5 completes the speaker positioning. The Z-axis module drives the tone gauge clamp 8 and the outer positioning component 10 to work. The outer positioning component 10 first contacts the speaker. After the outer positioning component 10 contacts the speaker, it no longer moves and plays a certain auxiliary positioning role. The tone gauge clamp 8 continues to align with the tone gauge inside the speaker under the action of the Z-axis module and clamps the tone gauge. Then the Z-axis module is reset. The speaker cannot move due to the action of the outer positioning component 10 and the first positioning component 5. The tone gauge is pulled out under the action of the tone gauge clamp 8. The frame 1 is also equipped with a tone gauge recycling box. The mounting frame 9 is also equipped with an X-axis module that can drive the Z-axis module to move. The tone gauge clamp 8 sends the pulled-out tone gauge into the tone gauge recycling box under the combined action of the Z-axis module and the X-axis module.

[0030] The soldering mechanism of this utility model includes a soldering station 11, a soldering module 12, and a flipping component 13. The flipping component 13 is connected to the soldering station 11 and is used to drive the soldering station 11 to flip. The soldering module 12 is used to solder the speaker. The cutting mechanism includes a second driving component 14 and a cutting blade 15. The cutting blade 15 is used to cut the soldered part of the speaker. The second driving component 14 is located on the side of the conveyor belt 3 inside the frame 1. The cutting blade 15 is connected to the second driving component 14. The flipping component 13 may include a flipping cylinder, which can drive the soldering station 11 to flip, thereby facilitating the soldering of the side of the speaker. The soldering module 12 is a mature existing technology and may include a soldering head, a solder breaker, an industrial positioning camera, etc. After soldering is completed, the second driving component 14 can drive the cutting blade 15 to trim and cut the solder wire or solder point. The second driving component 14 can specifically be a driving cylinder.

[0031] This embodiment does not impose any limitation on the shape, material, structure, etc. of this utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.

Claims

1. A gage and soldering integrated apparatus characterized by, The utility model relates to a loudspeaker production line, which comprises a rack, a mechanical arm arranged in the rack, a conveying belt arranged in the rack, a loudspeaker station arranged on the conveying belt, a tone hole gauge mechanism arranged in the rack and used for positioning a loudspeaker and pulling a tone hole gauge behind the loudspeaker, a soldering mechanism arranged in the rack and used for soldering the loudspeaker, and a cutting mechanism arranged in the rack and used for cutting the loudspeaker after soldering. The tone hole gauge mechanism comprises a first positioning assembly, a first lifting module, a first driving assembly and a tone hole gauge clamping hand. The soldering mechanism comprises a soldering station, a soldering module and a turnover assembly. The cutting mechanism comprises a second driving assembly and a cutting knife. The cutting knife is used for cutting the soldering part of the loudspeaker. The second driving assembly is arranged on the side of the conveying belt in the rack. The cutting knife is connected with the second driving assembly.

2. The gage soldering integrated apparatus according to claim 1, characterized by: ​ 3. The gage soldering integrated apparatus according to claim 2, characterized by: ​ 4. The gauge soldering integrated apparatus according to claim 3, characterized by: ​

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