Anti-deformation rubber sleeve gasket assembling mechanism

Abstract

The utility model relates to the technical field of cross-flow wind wheels, in particular to an anti-deformation rubber sleeve gasket assembling mechanism which comprises a feeding assembly, a transferring assembly and an inserting assembly. The input end and the output end of the transferring assembly communicate with the feeding assembly and the inserting assembly correspondingly so that the gaskets can be guided and conveyed to the position below the inserting assembly from the feeding assembly, and the output end of the inserting assembly abuts against the gaskets so that the gaskets can be pressed into the rubber sleeves. The production efficiency and quality of pressing the bearing to the bearing sleeve can be effectively improved.

Description

Technical Field

[0001] This application relates to the technical field of cross-flow wind turbines, and in particular to a deformation-resistant rubber sleeve gasket assembly mechanism. Background Technology

[0002] The cross-flow fan rotor is a multi-bladed, elongated cylindrical shape with forward-curving multi-bladed blades. When the rotor rotates, airflow enters the blade cascade from the open section of the rotor, passes through the interior of the rotor, and exits into the volute from the other side of the blade cascade, forming the working airflow. The cross-flow fan mainly consists of three parts: the impeller, the air duct, and the electric motor. The impeller material is generally aluminum alloy or engineering plastic. Aluminum alloy impellers are high-strength, lightweight, and heat-resistant, enabling them to maintain stable operation for extended periods without deformation.

[0003] When assembling existing cross-flow wind turbines within the duct, bearing sleeves are used to stably mount the turbine shaft onto the duct sidewall, ensuring smooth operation of the entire turbine within the duct. However, during the manufacturing process of pressing the bearings into the bearing sleeves, manual pressing of graphite gaskets into the silicone sleeves of the wind turbine results in low efficiency and easily causes deformation and damage to the graphite gaskets. Utility Model Content

[0004] In order to effectively improve the production efficiency and quality of pressing bearings into bearing sleeves, this application provides a deformation-resistant rubber sleeve gasket assembly mechanism.

[0005] This application provides a deformation-resistant rubber sleeve gasket assembly mechanism, including a feeding component, a transfer component, and an insertion component. The feeding component is used to feed and transport the gasket. One input end and one output end of the transfer component are respectively connected to the feeding component and the insertion component to guide the gasket from the feeding component to the bottom of the insertion component. The output end of the insertion component abuts against the gasket to press the gasket into the rubber sleeve.

[0006] The feeding assembly includes a rotary feeder and a discharger. The rotary feeder is used to feed and convey the gaskets. The discharger is located at the discharge end of the rotary feeder and is connected to the transfer assembly.

[0007] The transfer component includes a first material channel and a second material channel. The first material channel is disposed at the discharge end of the material dropping component, one end of the second material channel is connected to the discharge end of the first material channel, and the other end of the second material channel extends to the output end of the insertion component.

[0008] The insertion assembly includes a force-bearing component, a guide component, and a movable component. The force-bearing component is disposed on one side of the first material channel, the guide component extends on one side of the force-bearing component, and the movable component is movably disposed on one side of the guide component via a reset component and can move along the extension direction of the guide component.

[0009] By adopting the above technical solution, the feeding component can convey and feed the gasket, and the transfer component can guide and transfer the position of the gasket after feeding. When the gasket is transferred to the top of the rubber sleeve, the insertion component can then press the gasket stably into the rubber sleeve, thereby achieving stable pressing of the gasket and effectively reducing the deformation caused by uneven force due to manual pressing of the gasket.

[0010] By adopting the above technical solution, the rotating feeder can easily add a large number of gaskets at once, and then arrange the gaskets one by one by rotating them, thereby improving the feeding efficiency. At the same time, the set dropping component can guide the gaskets conveyed by the rotating feeder to the transfer component, so that the gaskets can be further conveyed by the transfer component.

[0011] By adopting the above technical solution, the first material channel can support the gasket that is guided down by the material dropper, and can make the gasket move along the first material channel and the second material channel to the top of the rubber sleeve. Finally, the gasket is pressed down into the rubber sleeve by the insertion component.

[0012] By adopting the above technical solution, the force-bearing component can act as the main force-bearing point to drive the guide component and the moving component to press down simultaneously, thereby stably pressing the lower gasket into the bottom rubber sleeve, achieving the purpose of improving the pressing stability.

[0013] Optionally, the transfer assembly further includes a pusher disposed on one side of the first material channel and with its output end extending into the interior of the first material channel, so as to transfer the gasket by sliding the pusher inside the first material channel.

[0014] By adopting the above technical solution, the pusher can quickly transfer the gaskets fed inside the first material channel to the end of the second material channel, thereby improving the gasket feeding efficiency.

[0015] Optionally, a pressing member is provided on one side of the first material channel, and the side of the force-bearing member away from the moving member is connected to the output end of the pressing member.

[0016] By adopting the above technical solution, the pressing component can drive the force-bearing component, thereby driving the moving guide component to synchronously and stably press the lower gasket.

[0017] Optionally, the second feed channel is inclined, and the end of the movable member away from the reset member is longer than the end of the guide member away from the force-bearing member. The side of the force-bearing member away from the movable member is connected to the output end of the pressing member through a universal joint.

[0018] By adopting the above technical solution, the inclined second feed channel facilitates the insertion of the gasket into the component at an inclined position for pressing. This allows the gasket to be quickly pressed into place through the opening of the rubber sleeve, effectively reducing the problem of gasket deformation caused by the gasket diameter being larger than the opening diameter of the rubber sleeve. At the same time, by setting a universal joint between the force-bearing component and the pressing component, the downward angle of the force-bearing component can be adapted to the placement of the gasket during the downward movement of the force-bearing component. This makes the pressure of the moving component and the guide component on the gasket more stable, further reducing the probability of deformation of the gasket during pressing.

[0019] Optionally, the ends of both the guide member and the movable member that are furthest from the force-bearing member are configured as inclined surfaces.

[0020] By adopting the above technical solution, the guide and movable parts with inclined surfaces can press the inclined gasket surface step by step, so that the movable parts and guide parts can abut against both sides of the gasket surface in turn, thereby achieving the purpose of pressing the gasket into the rubber sleeve at an inclined angle.

[0021] In summary, this application includes at least one of the following beneficial technical effects:

[0022] 1. The feeding component can be used to feed the gasket, and the transfer component can be used to guide and transfer the position of the gasket after feeding. When the gasket is transferred to the top of the rubber sleeve, the insertion component can be used to press the gasket stably into the rubber sleeve, thereby achieving stable pressing of the gasket and effectively reducing the deformation caused by uneven force due to manual pressing of the gasket.

[0023] 2. The rotating feeding component allows for the addition of a large number of gaskets at once, and the gaskets are then arranged and fed one by one by rotating, improving feeding efficiency. At the same time, the unloading component guides the gaskets conveyed by the rotating feeding component to the transfer component for further conveying.

[0024] 3. The inclined second feed channel facilitates the insertion of the gasket into the assembly at an angle, allowing for rapid insertion of the gasket through the opening of the sleeve. This effectively reduces the problem of gasket deformation caused by the gasket diameter being larger than the opening diameter of the sleeve. Furthermore, the universal joint between the force-bearing component and the pressing component allows the downward angle of the force-bearing component to be adjusted according to the gasket's orientation during its downward movement. This results in more stable pressure from the moving and guiding components on the gasket, further reducing the probability of gasket deformation during pressing. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the rubber sleeve gasket assembly mechanism according to an embodiment of this application;

[0026] Figure 2 This is a partial structural schematic diagram of the rubber sleeve gasket assembly mechanism according to an embodiment of this application;

[0027] Figure 3 This is a schematic diagram of the structure of the insertion component in an embodiment of this application.

[0028] Explanation of reference numerals in the attached drawings: 1. Feeding assembly; 11. Rotary feeding component; 12. Unloading component; 2. Transfer assembly; 21. First material channel; 22. Second material channel; 23. Pushing component; 3. Insertion assembly; 31. Force-bearing component; 32. Guide component; 33. Movable component; 34. Reset component; 35. Pressing component. Detailed Implementation

[0029] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0030] This application discloses a deformation-resistant rubber sleeve gasket assembly mechanism.

[0031] Example:

[0032] Reference Figure 1-2 The rubber sleeve gasket assembly mechanism includes a feeding assembly 1, a transfer assembly 2, and an insertion assembly 3. The feeding assembly 1 is mounted on the worktable. The feeding end of the transfer assembly 2 is connected to the feeding assembly 1, and the discharging end extends to the bottom of the output end of the insertion assembly 3.

[0033] During operation, a large number of gaskets to be pressed can be directly added into the feeding component 1. The feeding component 1 will then transport the gaskets one by one to the transfer component 2. The transfer component 2 will then transfer the gaskets to the bottom of the insertion component 3. Finally, the insertion component 3 will press the gaskets stably into the rubber sleeve located below.

[0034] Reference Figure 1-2 In this embodiment, the feeding assembly 1 includes a rotary feeder 11 and a discharger 12. The rotary feeder 11 is mounted on a worktable. The feeding end of the discharger 12 is connected to the discharge end of the rotary feeder 11, and the other end extends into the interior of the transfer assembly 2. In this embodiment, the rotary feeder can be a vibrating feeder, and the discharger 12 is a hollow tube.

[0035] In this embodiment, the transfer assembly 2 includes a first material channel 21 and a second material channel 22. The first material channel 21 is mounted on the worktable, with its inlet end connected to the outlet end of the unloading component 12. The second material channel 22 is installed at an angle downwards at the outlet end of the first material channel 21, and its outlet end extends below the insertion assembly 3. The first material channel 21 and the second material channel 22 are interconnected, and each has a strip-shaped through hole along its length above it.

[0036] Specifically, refer to Figure 1-2 In this embodiment, the transfer component 2 further includes a pusher 23. The pusher 23 is installed at the bottom of the first material channel 21, and its output end extends into the interior of the first material channel 21 and can slide within it, thereby achieving the pushing and transfer of the gasket inside the first material channel 21. In this embodiment, the pusher 23 can be a cylinder.

[0037] Reference Figure 2-3 In this embodiment, the insertion component 3 includes a force-receiving component 31, a guide component 32, and a movable component 33. A support component is provided on the side wall of the first material channel 21, and a pressing component 35 is provided on the support component. The output end of the pressing component 35 passes through the support component and is movably connected to the force-receiving component 31 via a ball joint. The guide component 32 is installed at the end of the force-receiving component 31 away from the pressing component 35. The movable component 33 is slidably connected to the side wall of the guide component 32, and the end of the movable component 33 near the force-receiving component 31 is connected to the bottom wall of the force-receiving component 31 via a spring. In this embodiment, the pressing component 35 can be a cylinder.

[0038] Specifically, in this embodiment, both the guide member 32 and the movable member 33 have inclined surfaces at their bottom ends, with the inclined surfaces facing the side closer to the first material channel 21. Meanwhile, a notch is provided on the upper surface of the discharge end of the second material channel 22.

[0039] Implementation Principle: During operation, the rotating feeding component 11 guides the gaskets one by one into the interior of the dropping component 12, allowing the gaskets to fall into the interior of the first material channel 21. Then, the pushing component 23 is activated to push the gaskets inside the first material channel 21, allowing the gaskets to slide along the first material channel 21 and the second material channel 22 into the internal channel of the stabilizing block, with the sidewall of the gasket abutting against the inner wall of the stabilizing block. At this time, the pressing component 35 is activated, causing the force-bearing component 31, the movable component 33, and the guide component 32 to move downward as a whole, so that the bottom end of the movable component 33 first contacts the gasket. The upper surfaces of the gaskets come into contact, causing the gasket to be lifted and one side to move down into the rubber sleeve. During the downward movement of the gasket, the movable part 33 gradually contracts due to the reaction force inside the rubber sleeve, allowing the guide part 32 to make contact with the upper surface of the gasket. When the gasket contacts the bottom wall of the inner sleeve, the movable part 33 will fully contract, making the two sides of the upper surface of the gasket evenly stressed. This achieves the flat placement of the gasket on the bottom wall of the inner sleeve, achieving the purpose of mechanized continuous installation of the gasket. This effectively improves efficiency and the pressing quality of the gasket.

[0040] The embodiments described herein are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A distortion-proof rubber sleeve gasket assembly mechanism characterized by: The utility model provides a gasket inserting device, which comprises a feeding assembly (1), a transferring assembly (2) and an inserting assembly (3), the feeding assembly (1) is used for feeding and conveying gaskets, the input end and the output end of the transferring assembly (2) are connected with the feeding assembly (1) and the inserting assembly (3) respectively, so as to guide the gaskets from the feeding assembly (1) to the lower side of the inserting assembly (3), and the output end of the inserting assembly (3) is in contact with the gaskets, so as to press the gaskets into the rubber sleeve. The feeding assembly (1) comprises a rotating feeding part (11) and a feeding part (12), the rotating feeding part (11) is used for feeding and conveying gaskets, the feeding part (12) is arranged at the discharging end of the rotating feeding part (11), and the discharging end of the feeding part (12) is connected with the transferring assembly (2). The transferring assembly (2) comprises a first channel (21) and a second channel (22), the first channel (21) is arranged at the discharging end of the feeding part (12), one end of the second channel (22) is connected and arranged at the discharging end of the first channel (21), and the other end of the second channel (22) extends to the output end of the inserting assembly (3). The inserting assembly (3) comprises a force receiving part (31), a guide part (32) and a movable part (33), the force receiving part (31) is arranged at one side of the first channel (21), the guide part (32) is arranged at one side of the force receiving part (31), the movable part (33) is movably arranged at one side of the guide part (32) through a reset part (34) and can move along the extension direction of the guide part (32).

2. The anti-deformation rubber sleeve gasket assembly mechanism according to claim 1, characterized in that: The transferring assembly (2) further comprises a pushing part (23), the pushing part (23) is arranged at one side of the first channel (21) and the output end extends to the inside of the first channel (21), so as to transfer the gaskets by sliding of the pushing part (23) in the first channel (21).

3. The anti-deformation rubber sleeve gasket assembly mechanism according to claim 1, wherein: One side of the first channel (21) is provided with a pressing part (35), and the side, away from the movable part (33), of the force receiving part (31) is connected with the output end of the pressing part (35).

4. The anti-deformation rubber sleeve gasket assembly mechanism according to claim 3, characterized in that: The second channel (22) is arranged in an inclined manner, the end, away from the reset part (34), of the movable part (33) is longer than the end, away from the force receiving part (31), of the guide part (32), and the side, away from the movable part (33), of the force receiving part (31) is connected with the output end of the pressing part (35) through a universal part (36).

5. A distortion-proof rubber sleeve gasket assembly mechanism according to claim 4, characterized in that: The end, away from the force receiving part (31), of the guide part (32) and the movable part (33) is arranged as an inclined surface.

Images