Environment-friendly conductive foam cutting equipment
By adjusting the conductive foam and using components such as the roller frame to limit its position, and combining this with the synchronous rotation of the traction wheel and the external wheel, the problem of irregular cutting position of the conductive foam is solved, achieving higher cutting precision and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-03-17
AI Technical Summary
Existing conductive foam cutting devices cannot limit the conductive foam on the conveyor belt, resulting in irregular cutting positions and affecting cutting quality.
The system employs components such as an adjusting cylinder, roller frame, guide roller, lifting electric push rod, drive wheel, traction wheel, and external wheel. The adjusting cylinder drives the roller frame and guide roller to approach and limit the conductive foam, while the traction wheel and external wheel rotate synchronously to fix the conductive foam, ensuring cutting accuracy.
It improves the precision and quality of conductive foam cutting, prevents conductive foam from shifting during transportation, and increases traction and fixing effects.
Smart Images

Figure CN223998569U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conductive foam production technology, specifically to an environmentally friendly conductive foam cutting device. Background Technology
[0002] Conductive foam refers to conductive cloth wrapped around flame-retardant sponge. After a series of treatments, it has good surface conductivity and can be easily fixed to the device that needs to be shielded with adhesive tape. Shielding materials with different cross-sectional shapes, installation methods, UL ratings, and shielding effectiveness are available for selection.
[0003] In Chinese patent application number 202223423865.8, entitled "An Automatic Cutting Device for Conductive Foam", the cutting length of conductive foam can be conveniently located and confirmed by setting an adjusting rod, a slider, a photoelectric sensor, a rotating disk, and an infrared sensor, which improves the cutting accuracy of conductive foam. However, this device cannot limit the conductive foam on the conveyor belt. The conductive foam is placed directly on the conveyor belt. When the conductive foam moves to the bottom of the cutting blade, it cannot be guaranteed that the position of the conductive foam is regular. If the position of the conductive foam is irregular, it will result in poor quality of the cut conductive foam. Utility Model Content
[0004] This invention provides an environmentally friendly conductive foam cutting device, which can effectively solve the problem in the background technology that the device cannot limit the conductive foam on the conveyor belt. When the conductive foam is placed directly on the conveyor belt, it cannot be guaranteed that the position of the conductive foam is regular when it moves to the bottom of the cutting blade. If the position of the conductive foam is irregular, it will lead to poor quality of the cut conductive foam.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly conductive foam cutting device, comprising a conveyor belt, two adjusting cylinders installed on both sides of the conveyor belt, a roller frame connected between the output ends of the two adjusting cylinders on the same side, a plurality of guide rollers installed at equal intervals at the bottom of the roller frame, an assembly frame installed on the top of the conveyor belt, a plurality of lifting electric push rods installed at equal intervals at the bottom of the assembly frame, a pulley frame connected to the output end of the lifting electric push rods, a driven wheel rotatably installed on the inner bottom of the pulley frame, both ends of the driven wheel's rotating shaft connected to one end of the traction wheel's rotating shaft, a connecting threaded pipe welded to the center of the other end of the traction wheel, and a plurality of external wheels connected to one side of the traction wheel.
[0006] According to the above technical solution, a drive wheel is rotatably mounted on the top inner side of the pulley frame, a drive belt is wrapped between the drive wheel and the driven wheel, a drive motor is mounted on the top side of one side of the pulley frame, and the output end of the drive motor is connected to one end of the drive wheel's rotating shaft.
[0007] According to the above technical solution, one end of the outer wheel is welded with an external threaded pipe, and the other end of the outer wheel is welded with an internal threaded pipe. The traction wheel is connected to the adjacent outer wheel through a connecting threaded pipe and an external threaded pipe, and the outer wheels are connected to each other through an external threaded pipe and an internal threaded pipe.
[0008] According to the above technical solution, the diameter of the driving wheel is larger than the diameter of the driven wheel, and the wrap angle between the driving wheel and the driving belt is larger than the wrap angle between the driven wheel and the driving belt.
[0009] According to the above technical solution, a cutting table is installed at one end of the conveyor belt, an electric rail is installed on the top of the cutting table, a cutting electric push rod is connected to the bottom output end of the electric rail, a cutting machine is connected to the output end of the cutting electric push rod, a three-way pipe is installed on the top of the electric rail, both ends of the three-way pipe are connected to one end of a dust suction pipe, the other ends of the two dust suction pipes face the bottom of the two sides of the cutting machine respectively, a vacuum cleaner is installed at the bottom of one end of the electric rail, and a telescopic corrugated hose is connected between the dust suction end of the vacuum cleaner and the other end of the three-way pipe.
[0010] According to the above technical solution, the input terminals of the lifting electric push rod, drive motor, electric rail, cutting electric push rod, cutting machine, and vacuum cleaner are electrically connected to the output terminal of the controller, and the input terminal of the controller is electrically connected to the output terminal of the external power supply.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. Equipped with an adjusting cylinder, roller frame, guide roller, lifting electric push rod, drive wheel, driven wheel, drive motor, drive belt, traction wheel, and external wheel, etc. The adjusting cylinder drives the roller frame and guide roller on both sides to move closer to each other. The guide roller is in contact with both sides of the conductive foam. Under the push of the guide roller, the position of the conductive foam is adjusted to be regular. The guide roller limits the movement of the conductive foam to prevent the conductive foam from deviating during the movement. When the cutting machine cuts the conductive foam, the quality of the cut conductive foam is higher.
[0013] Install the corresponding number of external wheels according to the width of the conductive foam. When the conveyor belt transports the conductive foam, the bottom of the external wheels and the traction wheels are in contact with the top surface of the conductive foam. The rotation speed of the traction wheels and the external wheels is synchronized with the conveyor belt speed. The traction wheels and the external wheels pull the conductive foam to prevent it from slipping on the conveyor belt, which increases the cutting accuracy. The traction wheels and the external wheels can fix one end of the conductive foam, preventing the conductive foam from shifting during cutting, resulting in higher cutting accuracy. By flexibly increasing the number of external wheels, the area of the traction surface is increased, and the traction and fixing effects are better.
[0014] 2. Equipped with an electric rail, cutting electric actuator, cutting machine, T-joint, dust suction hose, vacuum cleaner, and telescopic corrugated hose. The cutting electric actuator drives the cutting machine to rise and fall, enabling the cutting of conductive foam of different thicknesses. The electric rail drives the cutting machine to move, allowing for rapid cutting of conductive foam of different sizes. During the cutting process, the vacuum cleaner is activated, and the dust generated during cutting flows sequentially through the dust suction hose, T-joint, and telescopic corrugated hose into the vacuum cleaner's interior, preventing dust from flying around. The telescopic corrugated hose has a telescopic function. As the electric rail moves the cutting machine, the dust suction hose moves synchronously with the cutting machine, resulting in better dust collection and more environmentally friendly production. Attached Figure Description
[0015] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0016] In the attached diagram:
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the installation structure of the guide roller of this utility model;
[0019] Figure 3 This is a schematic diagram of the installation structure of the traction wheel of this utility model;
[0020] Figure 4 This is a schematic diagram of the installation structure of the vacuum cleaner tube of this utility model;
[0021] Labels in the diagram: 1. Conveyor belt; 2. Adjusting cylinder; 3. Roller frame; 4. Guide roller; 5. Assembly frame; 6. Lifting electric actuator; 7. Pulley frame; 8. Drive wheel; 9. Driven wheel; 10. Drive motor; 11. Drive belt; 12. Traction wheel; 13. Connecting threaded pipe; 14. External wheel; 15. External threaded pipe; 16. Internal threaded pipe; 17. Cutting table; 18. Electric rail; 19. Cutting electric actuator; 20. Cutting machine; 21. T-joint pipe; 22. Vacuum suction pipe; 23. Vacuum cleaner; 24. Telescopic corrugated hose. Detailed Implementation
[0022] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0023] Example: Figure 1-4As shown, this utility model provides an environmentally friendly conductive foam cutting equipment solution, including a conveyor belt 1, two adjusting cylinders 2 installed on both sides of the conveyor belt 1, a roller frame 3 connected between the output ends of the two adjusting cylinders 2 on the same side, a plurality of guide rollers 4 evenly spaced at the bottom of the roller frame 3, an assembly frame 5 installed on the top of the conveyor belt 1, a plurality of lifting electric push rods 6 evenly spaced at the bottom of the assembly frame 5, a pulley frame 7 connected to the output end of the lifting electric push rods 6, a driven wheel 9 rotatably installed on the bottom inner side of the pulley frame 7, and a drive wheel 8 rotatably installed on the top inner side of the pulley frame 7, with a cover between the drive wheel 8 and the driven wheel 9. There is a drive belt 11, and a drive motor 10 is installed on the top of one side of the pulley frame 7. The output end of the drive motor 10 is connected to one end of the rotating shaft of the drive wheel 8. The diameter of the drive wheel 8 is larger than the diameter of the driven wheel 9. The wrap angle between the drive wheel 8 and the drive belt 11 is larger than the wrap angle between the driven wheel 9 and the drive belt 11. Under the driving action of the drive belt 11, the drive motor 10 can drive the drive wheel 8 to rotate and also drive the driven wheel 9 to rotate. Both ends of the rotating shaft of the driven wheel 9 are connected to the rotating shaft of one end of the traction wheel 12. A connecting threaded pipe 13 is welded to the center of the other end of the traction wheel 12. Several external wheels 14 are connected to one side of the traction wheel 12.
[0024] One end of the outer wheel 14 is welded with an external threaded pipe 15, and the other end of the outer wheel 14 is welded with an internal threaded pipe 16. The traction wheel 12 is connected to the adjacent outer wheel 14 through a connecting threaded pipe 13 and an external threaded pipe 15. The outer wheels 14 are connected to each other through external threaded pipes 15 and internal threaded pipes 16. The connecting outer wheels 14 can be quickly installed and disassembled according to the size of the foam to be cut.
[0025] A cutting table 17 is installed at one end of the conveyor belt 1. An electric rail 18 is installed on the top of the cutting table 17. A cutting electric push rod 19 is connected to the bottom output end of the electric rail 18. The output end of the cutting electric push rod 19 is connected to the cutting machine 20. A three-way pipe 21 is installed on the top of the electric rail 18. Both ends of the three-way pipe 21 are connected to one end of a dust suction pipe 22. The other ends of the two dust suction pipes 22 face the bottom of the two sides of the cutting machine 20 respectively. A vacuum cleaner 23 is installed at the bottom of one end of the electric rail 18. A telescopic corrugated hose 24 is connected between the dust suction end of the vacuum cleaner 23 and the other end of the three-way pipe 21. The input ends of the lifting electric push rod 6, the drive motor 10, the electric rail 18, the cutting electric push rod 19, the cutting machine 20, and the vacuum cleaner 23 are electrically connected to the output end of the controller. The input end of the controller is electrically connected to the output end of an external power supply. The controller can control each electrical component, which is convenient and fast.
[0026] The working principle and usage process of this utility model are as follows: The conductive foam to be cut is placed on the top of the conveyor belt 1. The adjusting cylinder 2 is started. The adjusting cylinder 2 drives the roller frames 3 and guide rollers 4 on both sides to move closer to each other until the guide rollers 4 on both sides are respectively in contact with the sides of the conductive foam. Under the push of the guide rollers 4, the position of the conductive foam is adjusted to be regular. The guide rollers 4 limit the movement of the conductive foam to prevent the conductive foam from shifting during the movement. When the cutting machine 20 cuts the conductive foam, the quality of the cut conductive foam is higher.
[0027] Install the corresponding number of external wheels 14 according to the width of the conductive foam. Rotate the external wheels 14 and connect them to the traction wheels 12 through the connecting threaded pipe 13, the external threaded pipe 15 and the internal threaded pipe 16. When the conveyor belt 1 conveys the conductive foam, the lifting electric push rod 6 drives the traction wheels 12 and the external wheels 14 to descend, so that the bottom of the external wheels 14 and the traction wheels 12 are in contact with the top surface of the conductive foam.
[0028] When the conveyor belt 1 moves the conductive foam, the drive motor 10 starts and drives the drive wheel 8 to rotate. Under the driving action of the drive belt 11, the drive motor 10 drives the driven wheel 9, the traction wheel 12 and the external wheel 14 to rotate. The rotation speed of the traction wheel 12 and the external wheel 14 is synchronized with the conveying speed of the conveyor belt 1. The traction wheel 12 and the external wheel 14 pull the conductive foam on the top of the conveyor belt 1 to prevent the conductive foam from slipping on the conveyor belt 1. This increases the cutting accuracy when the conductive foam is cut later. At the same time, when the cutting machine 20 cuts the conductive foam, the traction wheel 12 and the external wheel 14 can fix one end of the conductive foam to prevent the conductive foam from shifting during cutting, resulting in higher cutting accuracy.
[0029] The device can flexibly increase the number of external wheels 14 according to the size of the conductive foam, increase the area of the traction surface, and improve the traction and fixing effects. In addition, the lifting electric push rod 6 can be adjusted according to the thickness of the conductive foam, making it widely applicable.
[0030] During cutting, the electric cutting actuator 19 can drive the cutting machine 20 to rise and fall, enabling the cutting of conductive foam of different thicknesses. The electric rail 18 drives the cutting machine 20 to move, enabling the rapid cutting of conductive foam of different sizes. During the cutting process, the vacuum cleaner 23 is activated, with the bottom of the suction pipe 22 facing the bottom of the cutting machine 20 blade. The dust generated during cutting flows sequentially through the suction pipe 22, the three-way pipe 21, and the telescopic corrugated hose 24 into the vacuum cleaner 23 to prevent dust from flying around. The telescopic corrugated hose 24 has a telescopic function. As the electric rail 18 drives the cutting machine 20 to move, the suction pipe 22 moves synchronously with the cutting machine 20, resulting in better dust collection and more environmentally friendly production.
[0031] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An environmentally friendly conductive foam cutting device comprising a conveyor belt (1), characterized in that, Two adjusting cylinders (2) are installed on both sides of the conveying belt (1), two adjusting cylinders (2) on the same side are connected between the output ends, a roller frame (3) is installed between the output ends of the two adjusting cylinders (2), a plurality of guide rollers (4) are installed at equal intervals on the bottom of the roller frame (3), an assembly frame (5) is installed on the top of the conveying belt (1), a plurality of lifting electric push rods (6) are installed at equal intervals on the bottom of the assembly frame (5), a pulley frame (7) is connected to the output end of the lifting electric push rod (6), a driven wheel (9) is rotatably installed on the inner bottom of the pulley frame (7), the rotating shafts of the driven wheel (9) are connected to the rotating shaft of one end of a traction wheel (12), a connecting threaded pipe (13) is welded to the other end of the traction wheel (12), a plurality of external wheels (14) are connected to one side of the traction wheel (12).
2. The environmentally friendly conductive foam cutting device according to claim 1, wherein, A driving wheel (8) is rotatably installed on the inner top of the pulley frame (7), the driving wheel (8) and the driven wheel (9) are wrapped with a driving belt (11), a driving motor (10) is installed on one side of the pulley frame (7), and the output end of the driving motor (10) is connected to one end of the rotating shaft of the driving wheel (8).
3. The environmentally friendly conductive foam cutting device according to claim 1, wherein, An external threaded pipe (15) is welded to one end of the external wheel (14), an internal threaded pipe (16) is welded to the other end of the external wheel (14), the connecting threaded pipe (13) and the external threaded pipe (15) are connected between the traction wheel (12) and the adjacent external wheel (14), and the external threaded pipe (15) and the internal threaded pipe (16) are connected between every two external wheels (14).
4. The environmentally friendly conductive foam cutting device according to claim 2, wherein, The diameter of the driving wheel (8) is greater than the diameter of the driven wheel (9), and the wrapping angle between the driving wheel (8) and the driving belt (11) is greater than the wrapping angle between the driven wheel (9) and the driving belt (11).
5. The environmentally friendly conductive foam cutting device according to claim 1, wherein, A cutting table (17) is installed at one end of the conveying belt (1), an electric rail (18) is installed on the top of the cutting table (17), a cutting electric push rod (19) is connected to the bottom output end of the electric rail (18), a cutting machine (20) is connected to the output end of the cutting electric push rod (19), a three-way pipe (21) is installed on the top of the electric rail (18), the three-way pipe (21) is connected to one end of a dust suction pipe (22), the other ends of the two dust suction pipes (22) are respectively directed to the bottom of the cutting machine (20) on both sides, a dust collector (23) is installed at one end of the bottom of the electric rail (18), and a telescopic corrugated hose (24) is connected between the dust suction end of the dust collector (23) and the other end of the three-way pipe (21).
6. The environmentally friendly conductive foam cutting device according to claim 1, wherein, The input ends of the lifting electric push rod (6), the driving motor (10), the electric rail (18), the cutting electric push rod (19), the cutting machine (20) and the dust collector (23) are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.
Citation Information
Patent Citations
Automatic cutting device for conductive foam
CN218947878U