Leftover material recovery device of film material
By designing a membrane material edge recycling device, the device utilizes crushing and recycling components to achieve full-range automatic recycling of edge materials, solving the problems of untimely and incomplete edge material recycling in existing technologies, improving cleaning efficiency and reducing manual intervention.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-17
Smart Images

Figure CN223998797U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edge material recycling technology, specifically to an edge material recycling device for film materials. Background Technology
[0002] During the production and processing of thin films, it is often necessary to trim the edges of the film. The trimmed edges are usually recycled by placing them in an edge recycling device.
[0003] During the processing of film materials, a lot of edge material is generated. If it is not recycled and cleaned in time, it will affect production. Generally, it is cleaned manually, which is not only inefficient but also labor-intensive. Furthermore, existing edge film recycling devices cannot collect edge film from all angles, resulting in excess edge film that cannot be recycled and causing resource waste. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a membrane material edge recycling device, which has the functions of automatic recycling and all-round collection.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a film material edge recycling device includes a conveyor frame, which is composed of multiple longitudinal bars and several transverse bars. A support plate is fixedly installed on the surface of the top transverse bar of the conveyor frame, and a crushing component is fixedly installed on the support plate on the surface of the conveyor frame by bolts.
[0006] The crushing assembly includes a frame fixedly mounted on a support plate on the surface of the conveyor frame. The frame has a hollow interior. A rectangular groove is formed at one edge of the frame surface. A protective cover is fixedly mounted on the side of the frame near the rectangular groove. A drive gear is provided in the inner arc surface of the protective cover. A driven gear is meshed with the serrations on one side of the drive gear. Rollers are fixedly mounted on one side of both the drive gear and the driven gear. Rotary cutters are fixedly mounted on the outer arc surfaces of the two rollers. One end of each roller extends into the interior of the frame and is movably engaged with the inner side wall of the frame.
[0007] Optionally, the number of rotary cutters is several, and they are evenly distributed in a horizontal array. The rotary cutters are intersecting each other, and the frame is placed at an angle on the conveyor.
[0008] Optionally, a carrier is fixedly installed on the middle surface of the crossbar at the front end of the conveyor frame, and a displacement cleaning component is connected through the upper surface of the carrier. The displacement cleaning component includes a lifting cylinder fixedly installed in the middle of the surface of the carrier.
[0009] Optionally, one side of the lifting cylinder extends through to the lower surface of the support member, and guide rods are connected through both sides of the support member. A C-shaped frame is fixedly installed at one end of the guide rod, and a shaft seat is provided on the upper surface of the C-shaped frame.
[0010] Optionally, both sides of the bearing seat are movably connected to the extension end of the lifting cylinder via rotating shafts, and both sides of the C-shaped frame are movably connected to rollers via rotating shafts. Support members are fixedly installed on both sides of the lower surface of the C-shaped frame. The displacement cleaning component drives the lifting cylinder to collect and clean the crushed edge material on the surface of the frame by adjusting its height. It also works with the recycling component to perform all-round cleaning to avoid waste caused by incomplete cleaning.
[0011] Optionally, there are two support members, which are distributed in a mirror symmetrical manner. A recycling component is fixedly installed on the lower surface of the two support members. The recycling component includes a suction pipe fixedly installed on the lower surface of the support member.
[0012] Optionally, a connecting pipe is fixedly installed at one end of the suction pipe, and a discharge pipe is connected to one end of the connecting pipe. A blower is connected to the other end of the connecting pipe. There are two blowers, which are distributed in a mirror-symmetrical manner. A collection box is connected to one end of the discharge pipe. The recycling component increases the suction intensity and improves the recycling efficiency by using the two suction pipes. The suction pipes can suck up and recycle the surface and interior of the roller. The recycled edge material will enter the connecting pipe along the suction pipe, and then the blower will drive the edge material from the discharge pipe into the collection box to avoid the need for manual cleaning.
[0013] This utility model provides a device for recycling edge material of film, which has the following beneficial effects:
[0014] 1. The recycling component increases the suction intensity and improves the recycling efficiency by using two suction pipes. The suction pipes can suck up and recycle the surface and interior of the roller, and the recycled edge material will enter the connecting pipe along the suction pipe. Then, the blower will drive the edge material from the discharge pipe into the collection box to avoid the need for manual cleaning.
[0015] 2. The displacement cleaning component uses the height adjustment of the drive lifting cylinder to collect and clean the crushed edge material on the surface of the frame, and works in conjunction with the recycling component to perform all-round cleaning to avoid waste caused by incomplete cleaning. Attached Figure Description
[0016] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a partial structural schematic diagram of the present invention;
[0019] Figure 3 This is a schematic diagram of the planar structure of the present invention;
[0020] Figure 4 This is a schematic diagram of the internal structure of the crushing component of this utility model;
[0021] Figure 5 This is a schematic diagram of the displacement cleaning component of this utility model.
[0022] In the diagram: 1. Conveyor frame; 2. Crushing assembly; 201. Frame; 202. Protective cover; 203. Drive gear; 204. Driven gear; 205. Roller; 206. Rotary cutter; 3. Bearing component; 4. Displacement and cleaning assembly; 401. Lifting cylinder; 402. Guide rod; 403. C-shaped frame; 404. Shaft seat; 405. Drum; 5. Support component; 6. Recycling assembly; 601. Suction pipe; 602. Connecting pipe; 603. Discharge pipe; 604. Blower; 605. Collection box. Detailed Implementation
[0023] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0024] Please see Figures 1 to 5This utility model provides a technical solution: a film material edge recycling device, including a conveyor frame 1, which is composed of multiple longitudinal bars and several transverse bars. A support plate is fixedly installed on the surface of the top transverse bar of the conveyor frame 1. A crushing component 2 is fixedly installed on the support plate on the surface of the conveyor frame 1 by bolts. The crushing component 2 includes a frame 201 fixedly installed on the support plate on the surface of the conveyor frame 1. The inside of the frame 201 is a hollow structure. A rectangular groove is opened at one edge of the surface of the frame 201. A protective cover 202 is fixedly installed on the side of the frame 201 near the rectangular groove. A drive gear 203 is provided in the inner arc surface of the protective cover 202. A driven gear 204 is meshed with the serration on one side of the drive gear 203. Rollers 205 are fixedly installed on one side of both the drive gear 203 and the driven gear 204. A rotating cutter 206 is fixedly installed on the outer arc surface of the two rollers 205. One end of the roller 205 penetrates into the interior of the frame 201 and is movably engaged with the... On the inner wall of the frame 201, there are several rotating cutters 206, which are evenly distributed in a horizontal array. The rotating cutters 206 are intersecting each other. The frame 201 is placed at an angle on the conveyor frame 1. A carrier 3 is fixedly installed on the middle surface of the crossbar at the front end of the conveyor frame 1. A displacement cleaning component 4 is connected through the upper surface of the carrier 3. The displacement cleaning component 4 includes a lifting cylinder 401 fixedly installed in the middle of the surface of the carrier 3. One side of the lifting cylinder 401 extends through to the lower surface of the carrier 3. Guide rods 402 are connected through both sides of the carrier 3. A C-shaped frame 403 is fixedly installed at one end of the guide rod 402. A bearing seat 404 is provided on the upper surface of the C-shaped frame 403. Both sides of the bearing seat 404 are movably connected to the extension end of the lifting cylinder 401 through a rotating shaft. Rollers 405 are movably connected to both sides of the C-shaped frame 403 through a rotating shaft. Support members 5 are fixedly installed on both sides of the lower surface of the C-shaped frame 403.
[0025] The displacement cleaning component 4 drives the lifting cylinder 401 to collect and clean the crushed edge material on the surface of the frame 201 by adjusting its height. It also works in conjunction with the recycling component 6 to perform all-round cleaning to avoid waste caused by incomplete cleaning.
[0026] There are two support members 5, which are distributed in a mirror symmetrical manner. A recycling component 6 is fixedly installed on the lower surface of the two support members 5. The recycling component 6 includes a suction pipe 601 fixedly installed on the lower surface of the support member 5. A connecting pipe 602 is fixedly installed at one end of the suction pipe 601. A discharge pipe 603 is connected through one end of the connecting pipe 602. A blower 604 is connected through the other end of the connecting pipe 602. There are two blowers 604, which are distributed in a mirror symmetrical manner. A collection box 605 is connected through one end of the discharge pipe 603.
[0027] The recycling component 6 increases the suction intensity and improves the recycling efficiency by using two suction pipes 601. The suction pipes 601 can suck up and recycle the surface and interior of the roller 405, and the recycled edge material will enter the connecting pipe 602 along the suction pipe 601. Then, the blower 604 will drive the edge material from the discharge pipe 603 into the collection box 605 to avoid the need for manual cleaning.
[0028] In this invention, the working steps of the device are as follows:
[0029] First, the crushing component 2 is fixedly installed on the conveyor frame 1. Then, a drive gear 203 and a meshing driven gear 204 are installed, and a roller 205 is fixedly installed on one side of the two gears. A rotating cutter 206 is fixed on the roller 205, and the two rows of rotating cutters 206 are arranged in an alternating manner. At the same time, the drive motor drives the drive gear 203 so that the two rows of rotating cutters 206 can crush the edge material. The crushed edge material will slide along the frame 201 into the roller 405 under the support member 3. Next, the crushed edge material on the surface of the frame 201 can be collected and cleaned by driving the lifting cylinder 401. Then, the suction pipe 601 fixed by the support member 5 will suck up and recycle the surface and inside of the roller 405. The recycled edge material will enter the connecting pipe 602 along the suction pipe 601. Then, the blower 604 will drive the edge material from the discharge pipe 603 into the collection box 605, thus completing the entire recycling process.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A film stock edge recovery device comprising a transport frame (1), characterised in that: The conveying frame (1) is composed of a plurality of longitudinal rods and a plurality of cross rods, the surface of the top cross rod of the conveying frame (1) is fixedly provided with a support plate, and the support plate on the surface of the conveying frame (1) is fixedly provided with a crushing assembly (2) through bolts. The crushing assembly (2) comprises a rack (201) fixedly provided on the surface of the support plate of the conveying frame (1), the inside of the rack (201) is a hollow structure, a rectangular slot is formed at the edge of one side surface of the rack (201), a protective cover (202) is fixedly provided on the side of the rack (201) close to the rectangular slot, a driving gear (203) is arranged in the inner arc surface of the protective cover (202), a driven gear (204) is engagedly connected to the side of the driving gear (203), a roller (205) is fixedly provided on one side of the driving gear (203) and the driven gear (204), a rotary cutter (206) is fixedly provided on the outer arc surface of the two rollers (205), and one end of the roller (205) penetrates into the inside of the rack (201) and is movably clamped on the inner side wall of the rack (201).
2. The apparatus of claim 1, wherein: The rotary cutters (206) are evenly distributed in a transverse array, and a plurality of rotary cutters (206) are arranged in a cross form, and the rack (201) is arranged on the conveying frame (1) at an oblique angle.
3. The apparatus of claim 1 wherein: The middle surface of the cross rod at the front end of the conveying frame (1) is fixedly provided with a bearing (3), the upper surface of the bearing (3) is connected with a displacement cleaning assembly (4) penetratingly, and the displacement cleaning assembly (4) comprises a lifting cylinder (401) fixedly provided on the middle surface of the bearing (3).
4. The apparatus of claim 3, wherein: One side of the lifting cylinder (401) extends to the lower surface of the bearing (3), guide rods (402) are penetratingly connected to the two sides of the bearing (3), a C-shaped frame (403) is fixedly provided on one end of the guide rod (402), and an axle seat (404) is arranged on the upper surface of the C-shaped frame (403).
5. The apparatus of claim 4 wherein: The two sides of the axle seat (404) are movably connected to the extended end of the lifting cylinder (401) through pivots, the two sides of the C-shaped frame (403) are movably connected with a roller (405) through pivots, and support members (5) are fixedly provided on the lower surfaces of the two sides of the C-shaped frame (403).
6. A film edge recovery apparatus as claimed in claim 5, wherein: The number of the support members (5) is two, and the two support members (5) are symmetrically distributed, a recovery assembly (6) is fixedly provided on the lower surfaces of the two support members (5), and the recovery assembly (6) comprises a suction pipe (601) fixedly provided on the lower surface of the support member (5).
7. A film edge recovery apparatus as claimed in claim 6, wherein: One end of the suction pipe (601) is fixedly provided with a connecting pipe (602), the connecting pipe (602) is penetratingly connected with a discharge pipe (603) at one end, the other end of the connecting pipe (602) is penetratingly connected with a blower (604), the number of the blower (604) is two, and the two blowers (604) are symmetrically distributed, and one end of the discharge pipe (603) is penetratingly connected with a collecting box (605).