Sprue shearing device for automotive trim injection-molded part

By using an electric guide rail and a motor-driven cutting blade position adjustment device, the problem of inconsistent gate length caused by the fixed position of the cutting blade in the existing technology is solved. This enables precise movement and automatic cleaning of the cutting blade, improving the cutting efficiency and quality of automotive interior injection molded parts.

CN223998899UActive Publication Date: 2026-03-17JIANGSU ZHENGQING AUTOMOTIVE INTERIOR PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

Existing gate shearing devices for automotive interior injection molded parts cannot flexibly adjust the position of the shearing blade, resulting in inconsistent gate lengths that require frequent adjustments, affecting shearing efficiency and quality.

Method used

Employing moving and driving components, the position of the cutting blade is adjusted via an electric guide rail and motor, combined with an electric push rod to achieve precise movement and clamping of the cutting blade. The cleaning plate automatically cleans up the sheared debris, enhancing the flexibility and convenience of the device.

Benefits of technology

It enables flexible adjustment of the cutting blade position, improves cutting accuracy and efficiency, reduces the need for manual adjustment, and enhances the ease of use and cleanliness of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile interior trim part processing, and discloses an automobile interior trim injection molding part sprue shearing device which comprises a workbench, supporting columns are fixedly connected to the left side and the right side of the top of the workbench respectively, and moving assemblies used for moving shearing positions are fixedly connected to the tops of the supporting columns respectively. The exterior of the moving assembly is slidably connected with first sliding blocks, the top of one of the first sliding blocks is fixedly connected with a driving assembly used for providing power for the device, and the exterior of the driving assembly is in threaded connection with a second sliding block. According to the gate cutting device, when the position of the cutting knife needs to be moved according to the length of a gate, the electric guide rail and the motor can be started firstly to drive the cutting knife to move, after the cutting knife moves to a proper position, the first electric push rod is started to drive the cutting knife to descend, and then the cutting knife can shear the gate; the use flexibility of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of automotive interior parts processing technology, and in particular to a gate shearing device for automotive interior injection molded parts. Background Technology

[0002] In the production of automotive interior parts, many plastic components are formed using injection molding. During injection molding, molten plastic enters the mold through a gate, cools, and solidifies to form the final plastic part. These parts typically have gates, which need to be cut off to ensure the part's appearance and function. Many automotive interior parts, such as dashboards, door panels, and seat components, are injection molded. Gates are left behind during the injection molding process and need to be cut off to meet design requirements and appearance standards. Gate cutting devices are particularly important in this stage.

[0003] However, some existing gate cutting devices for automotive interior injection molding parts typically clamp and fix the injection molding parts directly, and then cut their gates. However, they do not take into account the errors that may occur during each injection process when producing automotive interior injection molding parts, which can lead to inconsistent gate lengths. Therefore, it is necessary to adjust the cutting blade to cut according to the actual length of the gate.

[0004] Therefore, a gate shearing device for automotive interior injection molded parts is proposed to address the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a gate shearing device for automotive interior injection molded parts, which aims to improve the problem that the position of the shearing blade cannot be flexibly adjusted in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A gate shearing device for injection-molded automotive interior parts includes a worktable. Support columns are fixedly connected to the top left and right sides of the worktable. A moving component for moving the shearing position is fixedly connected to the top of each support column. A sliding block is slidably connected to the outside of each moving component. A drive component for providing power to the device is fixedly connected to the top of one of the sliding blocks. A second sliding block is threadedly connected to the outside of the drive component. An electric push rod is fixedly connected to the bottom of the second sliding block. A mounting plate is fixedly connected to the output end of the electric push rod. A cutting blade is fixedly connected to the bottom of the mounting plate. Support plates are fixedly connected to the tops of both sliding blocks, and a fixing rod is fixedly connected to the adjacent side of the two support plates.

[0008] As a further description of the above technical solution:

[0009] The moving component includes two electric guide rails, the bottom left and right sides of which are fixedly connected to the tops of the two support columns respectively, and the middle parts of the two sliding blocks are slidably connected to the outside of the two electric guide rails respectively.

[0010] As a further description of the above technical solution:

[0011] A mounting base is fixedly connected to the top right side of the workbench. An electric push rod is fixedly connected to the top of the mounting base. A cleaning plate is fixedly connected to the output end of the electric push rod. Limiting plates are fixedly connected to the front and rear sides of the top of the workbench. Limiting rods are fixedly connected to the top of the two limiting plates.

[0012] As a further description of the above technical solution:

[0013] The drive assembly includes a motor, the bottom of which is fixedly connected to the top of one of the sliding blocks, and a threaded rod is fixedly connected to the output end of the motor. The bottom of the second sliding block is threadedly connected to the outside of the threaded rod.

[0014] As a further description of the above technical solution:

[0015] The top of the second sliding block is slidably connected to the outside of the fixed rod, and support legs are fixedly connected to the four corners of the bottom of the workbench.

[0016] As a further description of the above technical solution:

[0017] The top front and rear sides of the cleaning plate are slidably connected to the outside of the two limiting rods, and the bottom of the cleaning plate is in contact with the top of the workbench.

[0018] As a further description of the above technical solution:

[0019] The front and rear sides of the cleaning plate are in contact with the adjacent side of the two limiting plates, and the top front and rear sides of the workbench are fixedly connected with mounting base two.

[0020] As a further description of the above technical solution:

[0021] Both of the two mounting bases are fixedly connected to the top of an electric push rod, and both of the output ends of the electric push rods are fixedly connected to a clamping plate.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, when it is necessary to move the position of the cutting blade according to the gate length, the electric guide rail and motor can be started first, which can drive the cutting blade to move. When the cutting blade moves to the appropriate position, the electric push rod is started, which drives the cutting blade to descend, and then the cutting blade will cut the gate, improving the flexibility of the device.

[0024] 2. In this utility model, after the gate of the automotive interior injection molded part is cut, the electric push rod three can be activated, so that the output end of the electric push rod three drives the cleaning plate to move on the top of the worktable, thereby cleaning the debris generated by cutting, thus improving the ease of use of the device. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a gate shearing device for injection-molded automotive interior parts proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the motor structure of the injection gate shearing device for automotive interior injection molded parts proposed in this utility model;

[0027] Figure 3 for Figure 1 Enlarged view of point A;

[0028] Figure 4 for Figure 1 Enlarged view of point B.

[0029] Legend:

[0030] 1. Workbench; 2. Support column; 3. Sliding block one; 4. Motor; 5. Threaded rod; 6. Sliding block two; 7. Electric push rod one; 8. Mounting plate; 9. Cutting blade; 10. Support plate; 11. Fixing rod; 12. Clamping plate; 13. Electric push rod two; 14. Electric guide rail; 15. Mounting seat one; 16. Electric push rod three; 17. Cleaning plate; 18. Limiting plate; 19. Limiting rod; 20. Mounting seat two. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 2This utility model provides an embodiment of a gate shearing device for automotive interior injection molded parts, including a worktable 1. Support columns 2 are fixedly connected to the top left and right sides of the worktable 1, thus providing support for the multiple support columns 2. Support legs are fixedly connected to the four corners of the bottom of the worktable 1, providing support for the worktable 1. Moving components for moving the shearing position are fixedly connected to the top of each support column 2, thus providing support for the moving components. Sliding blocks 3 are slidably connected to the outside of the moving components, thereby activating the moving components. The moving component enables the sliding block 3 to move. The moving component includes two electric guide rails 14. The bottom left and right sides of the electric guide rails 14 are fixedly connected to the top of two support columns 2, so that the support columns 2 can provide support for the electric guide rails 14. The middle parts of the two sliding blocks 3 are slidably connected to the outside of the two electric guide rails 14. Then, starting the electric guide rails 14 can enable the electric guide rails 14 to drive the sliding block 3 to move. The top of one of the sliding blocks 3 is fixedly connected to a drive component for providing power to the device, so that the sliding block 3 can provide support for the drive component.

[0033] The drive assembly has a sliding block 2 6 connected to its external thread. Activating the drive assembly allows it to move the sliding block 2 6. The drive assembly includes a motor 4, the bottom of which is fixedly connected to the top of one of the sliding blocks 1 3, thus providing support for the motor 4. A threaded rod 5 is fixedly connected to the output end of the motor 4, so activating the motor 4 causes the threaded rod 5 to rotate. The bottom of the sliding block 2 6 is threadedly connected to the outside of the threaded rod 5, so rotating the threaded rod 5 causes the sliding block 2 6 to move. An electric push rod 1 7 is fixedly connected to the bottom of the sliding block 2 6, so moving the sliding block 2 6 causes the electric push rod 1 7 to move.

[0034] The output end of the electric push rod 7 is fixedly connected to the mounting plate 8, and the bottom of the mounting plate 8 is fixedly connected to the cutting blade 9. When the electric push rod 7 is activated, the output end of the electric push rod 7 drives the cutting blade 9 to rise and fall through the mounting plate 8, thereby enabling the cutting blade 9 to cut the gate. The top of the two sliding blocks 3 is fixedly connected to the support plate 10, so that the sliding block 3 can provide support for the support plate 10. The adjacent side of the two support plates 10 is fixedly connected to the fixing rod 11, so that the support plate 10 can provide support for the fixing rod 11. The top of the sliding block 6 is slidably connected to the outside of the fixing rod 11, so that the fixing rod 11 can provide a limit when the sliding block 6 moves.

[0035] Reference Figure 1 , Figure 3 and Figure 4A mounting base 15 is fixedly connected to the top right side of the workbench 1, thus providing support for the mounting base 15. An electric push rod 16 is fixedly connected to the top of the mounting base 15, thus providing support for the electric push rod 16. A cleaning plate 17 is fixedly connected to the output end of the electric push rod 16. Activating the electric push rod 16 will cause the output end of the electric push rod 16 to drive the cleaning plate 17 to move. Limiting plates 18 are fixedly connected to the front and rear sides of the top of the workbench 1. Limiting rods 19 are fixedly connected to the top of the two limiting plates 18, thus providing support for the limiting rods 19. The front and rear sides of the top of the cleaning plate 17 are slidably connected to the outside of the two limiting rods 19, thus providing a limit when the cleaning plate 17 moves.

[0036] The bottom of the cleaning plate 17 contacts the top of the workbench 1, and the front and rear sides of the cleaning plate 17 contact the adjacent side of the two limiting plates 18. When the cleaning plate 17 moves, it can clean the debris generated by shearing on the top of the workbench 1. The front and rear sides of the top of the workbench 1 are fixedly connected to the mounting base 20, so that the workbench 1 can provide support for the mounting base 20. The top of the two mounting bases 20 are fixedly connected to the electric push rods 23, so that the mounting bases 20 can provide support for the electric push rods 23. The output ends of the two electric push rods 23 are fixedly connected to the clamping plates 12. When the electric push rods 213 are activated, they can drive the clamping plates 12 to clamp and fix them, thereby preventing the automotive interior injection molded parts from shaking when the device shears the gate of the automotive interior injection molded parts.

[0037] Working principle: When the position of the cutting blade 9 needs to be adjusted according to the length of the gate, the electric guide rail 14 in the moving assembly is activated, causing the sliding block 3 to move along the guide rail. When the sliding block 3 moves to the appropriate position, the motor 4 in the drive assembly is activated. After the motor 4 starts, its output end drives the threaded rod 5 to rotate. When the threaded rod 5 rotates, it drives the sliding block 6 to move. When the sliding block 6 moves, it drives the cutting blade 9 to move. When the position of the cutting blade 9 is adjusted, the electric push rod 7 is activated. The output end of the electric push rod 7 drives the cutting blade 9 to descend through the mounting plate 8. When the cutting blade 9 descends to contact the gate of the automotive interior injection molded part, it will perform a shearing operation on the gate.

[0038] Before shearing, the electric push rod 13 can be activated to clamp the automotive interior injection molded part with the clamping plate 12. This prevents the automotive interior injection molded part from shaking when the device shears the gate of the automotive interior injection molded part, ensuring the smooth progress and quality of the shearing work.

[0039] After the injection molding gate of the automotive interior parts is cut, debris generated during cutting will remain on the top of the worktable 1. At this time, the electric push rod 16 is activated. After the electric push rod 16 is activated, its output end will drive the cleaning plate 17 to move on the top of the worktable 1. The limiting rod 19 can provide a limit when the cleaning plate 17 moves, ensuring that the cleaning plate 17 can move along the prescribed path. The bottom of the cleaning plate 17 is in contact with the top of the worktable 1, and the front and rear sides of the cleaning plate 17 are in contact with the adjacent side of the two limiting plates 18. When the cleaning plate 17 moves, it can clean the debris generated by cutting on the top of the worktable 1, improving the ease of use of the device.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sprue shearing device for an automotive interior injection molded part, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected with support columns (2) on both sides, the top of the support column (2) is fixedly connected with a moving assembly for moving the shearing position, the outer sliding block one (3) is connected with the moving assembly, one of the top of the sliding block one (3) is fixedly connected with a driving assembly for providing power for the device, the outer sliding block two (6) is connected with the driving assembly, the bottom of the sliding block two (6) is fixedly connected with an electric push rod one (7), the output end of the electric push rod one (7) is fixedly connected with a mounting plate (8), the bottom of the mounting plate (8) is fixedly connected with a cutting knife (9), the top of the two sliding block one (3) is fixedly connected with a support plate (10), the proximal side of the two support plates (10) is fixedly connected with a fixed rod (11).

2. The sprue shear device for an automotive interior injection molded part of claim 1, wherein: The moving assembly comprises two electric guide rails (14), and the bottom of the electric guide rail (14) is fixedly connected with the top of the two support columns (2) on both sides, and the middle of the two sliding blocks (3) is slidably connected with the outer of the two electric guide rails (14).

3. The sprue shear device for an automotive interior injection molded part of claim 1, wherein: The top right side of the workbench (1) is fixedly connected with a mounting seat one (15), the top of the mounting seat one (15) is fixedly connected with an electric push rod three (16), the output end of the electric push rod three (16) is fixedly connected with a cleaning plate (17), the top of the workbench (1) is fixedly connected with a limiting plate (18) on both sides, and the top of the two limiting plates (18) is fixedly connected with a limiting rod (19).

4. The sprue shear device for an automotive interior injection molded part of claim 1, wherein: The driving assembly comprises a motor (4), the bottom of the motor (4) is fixedly connected with the top of one of the sliding blocks (3), the output end of the motor (4) is fixedly connected with a threaded rod (5), and the bottom of the sliding block two (6) is threadedly connected with the outer of the threaded rod (5).

5. The gate shear device for an automotive interior injection molded part of claim 1, wherein: The top of the sliding block two (6) is slidably connected with the outer of the fixed rod (11), and the bottom of the workbench (1) is fixedly connected with support legs.

6. The sprue shear device for an automotive interior injection molded part of claim 3, wherein: The top of the cleaning plate (17) is slidably connected with the outer of the two limiting rods (19) on both sides, and the bottom of the cleaning plate (17) is in contact with the top of the workbench (1).

7. The sprue shear device for an automotive interior injection molded part of claim 3, wherein: The front and rear sides of the cleaning plate (17) are in contact with the proximal side of the two limiting plates (18), and the top of the workbench (1) is fixedly connected with a mounting seat two (20) on both sides.

8. The gate shear device for an automotive interior injection molded part of claim 7, wherein: The top of the two mounting seats two (20) is fixedly connected with an electric push rod two (13), and the output end of the two electric push rod two (13) is fixedly connected with a clamping plate (12).