Dust collection adjusting device of carbon black packaging machine

By designing a dust extraction and adjustment device for a carbon black packaging machine with a worm gear and negative pressure exhaust components, the problem of unadjustable airflow was solved, enabling precise control of carbon black flow rate and dust, thereby improving the production environment and product quality.

CN223999815UActive Publication Date: 2026-03-17JIANGSU XIUPU LIOU TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing carbon black packaging machine's dust collection device has an unadjustable airflow, resulting in poor dust collection or excessive suction of finished carbon black products. It is impossible to control the carbon black flow rate, which affects the production environment and product quality.

Method used

A dust collection adjustment device was designed, comprising a main frame, a worm gear, a worm wheel, a rotating disc, a baffle, and a negative pressure exhaust assembly. The worm gear and worm wheel are rotated by a motor, which in turn moves the connecting rod and the baffle, thereby achieving three-level adjustment of the dust collection air volume and carbon black flow rate. Combined with the flow rate adjustment assembly and the negative pressure exhaust assembly, the air volume and flow rate are precisely controlled.

Benefits of technology

It enables effective collection of dust during carbon black packaging, improves the cleanliness of the production environment and the stability of packaging, ensures precise control of carbon black flow rate, prevents over-absorption, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust collection adjusting device of a carbon black packaging machine, which belongs to the technical field of adjusting devices and comprises a main body frame, a connecting block fixedly mounted on one side of the main body frame, a second motor fixedly mounted in the connecting block, a worm fixedly mounted at the output end of the second motor, a worm gear rotatably mounted in the connecting block, and meshed with the worm. A rotating disc is fixedly installed in the worm gear, a fixing disc is fixedly installed in the connecting block, the rotating disc is rotatably installed on the outer side of the fixing disc, a plurality of first round rods are fixedly installed on one side of the rotating disc, a connecting plate is rotatably installed on the first round rods, a plurality of fixing blocks are fixedly installed on one side of the fixing disc, a baffle is rotatably installed on the fixing blocks, and a second round rod is fixedly installed on one side of the baffle. According to the utility model, the size of the tuyere is adjusted, dust generated in the carbon black packaging process is effectively collected, the cleanliness of a production environment is improved, the flow velocity of the carbon black is accurately adjusted, the packaging stability is ensured, and the device is simple and convenient to operate and has wide applicability.
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Description

Technical Field

[0001] This utility model relates to the field of adjustment device technology, and in particular to a dust extraction adjustment device for a carbon black packaging machine. Background Technology

[0002] A dust extraction and adjustment device for a carbon black packaging machine addresses the dust control problem in the carbon black production process. Carbon black is an amorphous carbon, characterized by its light, loose, and extremely fine black powder properties, with a surface area ranging from 10 to 3000 square meters per gram. Under insufficient air conditions, carbon black is obtained from carbonaceous materials (such as coal, natural gas, and heavy oil) through incomplete combustion or thermal decomposition. To solve the aforementioned problems, a dust extraction and adjustment device for a carbon black packaging machine is proposed. This device can adjust the position of the dust extraction port to adapt to different packaging needs and environmental changes. Through three-stage adjustment mechanisms—coarse adjustment, fine adjustment, and precision adjustment—precise control of the suction airflow can be achieved, while simultaneously supplementing air to increase the carbon black flow rate. In general, the background technology of this dust extraction and adjustment device for a carbon black packaging machine mainly revolves around the characteristics of carbon black, the limitations of existing technologies, and the necessity for improvement. By designing a reasonable dust extraction and adjustment device, the dust pollution problem in the carbon black packaging process can be effectively solved, improving production efficiency and product quality.

[0003] Carbon black packaging generates a large amount of dust, which not only affects the production environment but may also harm the health of operators. Therefore, a dust collection device is needed to collect this dust during the carbon black packaging process. However, most existing devices have non-adjustable suction airflow, resulting in poor dust collection or excessive suction of finished carbon black products. Furthermore, they cannot control the flow rate of carbon black, leading to packaging instability. Therefore, we propose a dust collection adjustment device for carbon black packaging machines to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a dust extraction and adjustment device for a carbon black packaging machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dust extraction and adjustment device for a carbon black packaging machine includes: a main frame; a connecting block fixedly installed on one side of the main frame; a second motor fixedly installed inside the connecting block; a worm gear fixedly installed at the output end of the second motor; a worm wheel rotatably installed inside the connecting block, the worm wheel meshing with the worm; a rotating disk fixedly installed inside the worm wheel; a fixed disk fixedly installed inside the connecting block; the rotating disk rotatably mounted outside the fixed disk; multiple first round rods fixedly installed on one side of the rotating disk; a connecting plate rotatably installed on each first round rod; multiple fixed blocks fixedly installed on one side of the fixed disk; a baffle rotatably installed on each fixed block; a second round rod fixedly installed on one side of the baffle; the connecting plate rotatably connected to the second round rod; a support frame fixedly installed on the main frame; a flow rate adjustment component installed on the support frame; and a negative pressure exhaust component installed inside the connecting block.

[0007] Preferably, the flow rate regulating component includes: two connecting rods and two electric push rods, both of which are fixedly installed in a support frame. A slide plate is fixedly installed at the output end of the support frame. A rack plate is fixedly installed on one side of the slide plate. Two gears are fixedly installed on each of the two connecting rods. Two adjacent gears mesh with the rack plate on both sides respectively. Multiple limiting rods are fixedly installed on one side of the fixed disk. An arc-shaped sliding hole matching the limiting rod is opened on the rotating disk.

[0008] Preferably, the negative pressure exhaust assembly includes: a collection box and an installation cylinder. A connecting pipe is fixedly installed at the top of the collection box. One side of the connecting pipe is fixedly connected to a connecting block. The installation cylinder is fixedly installed inside the connecting block. A fixing plate and a filter plate are fixedly installed inside the installation cylinder. A motor is fixedly installed on one side of the filter plate. A fan blade is fixedly installed at the output end of the motor.

[0009] Preferably, the support frame has a connecting groove that matches the electric push rod, and the support frame has a sliding groove that matches the slide plate. Rotary rods are fixedly installed on both sides of the connecting rod, and the rotary rods are rotatably installed on the support frame.

[0010] Preferably, a control device is fixedly installed on one side of the main frame, a discharge pipe is fixedly installed at the bottom of the support frame, a feed hopper is fixedly installed at the top of the main frame, and a base is fixedly installed at the bottom of the main frame.

[0011] Preferably, the main frame has a flow hole, the discharge pipe and the support frame have a packaging hole, and the connecting block and the connecting pipe both have ventilation holes.

[0012] Preferably, the connecting block has a rotating groove that matches the worm gear, an installation groove that matches the second motor, and an installation groove that matches the mounting cylinder.

[0013] In this utility model, the dust extraction and adjustment device for a carbon black packaging machine is activated by starting motor one, which drives the fan blades fixedly installed at its output end to rotate, so that it starts running and generates negative pressure. Then, the packaging bag is adjusted to a suitable size to ensure that it fits tightly with the discharge pipe. Then, motor two, which is fixedly installed in the connecting block, is activated, which drives the worm gear fixedly installed at its output end to rotate, thereby driving the worm wheel connected to the thread to rotate, and the worm wheel drives the rotating disk to rotate. The rotating disk drives the round rod one fixedly installed on one side to move, and the round rod one drives the connecting plate rotatably installed on it to move, and the connecting plate drives the round rod two to move, thereby driving the baffle to slide.

[0014] In this utility model, a dust extraction and adjustment device for a carbon black packaging machine controls the ventilation holes on the fixed plate by rotating the baffle around the fixed block. The initial dust extraction air volume is adjusted to an appropriate size. The operator injects the carbon black material through the feed hopper and the flow holes on the main frame and performs the sealing operation. During the packaging process, attention is paid to adjusting the air volume of the connecting block. By starting the two main frames fixedly installed in the support frame, the main frames drive the slide plate fixedly installed at their output end to slide, thereby driving the rack plate to move, thereby driving the gears meshing on both sides of the rack plate to rotate, thereby controlling the position of the connecting rod, thereby adjusting the flow rate of the carbon black to control its speed and prevent over-extraction.

[0015] This utility model has a reasonable structural design. Through the cooperation of the negative pressure exhaust component and other structures, it realizes the adjustment of the air outlet size and the effective collection of dust generated during the carbon black packaging process, thereby improving the cleanliness of the production environment. Through the flow rate adjustment component, it realizes the precise adjustment of the carbon black flow rate, ensuring the stability of the packaging. This utility model is easy to operate and has wide applicability. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a dust extraction and adjustment device for a carbon black packaging machine proposed in this utility model;

[0017] Figure 2 This is a cross-sectional view of a dust extraction and adjustment device for a carbon black packaging machine proposed in this utility model.

[0018] Figure 3 This is a partial structural cross-sectional view of a dust extraction and adjustment device for a carbon black packaging machine proposed in this utility model;

[0019] Figure 4 This is a partial sectional view of a dust extraction and adjustment device for a carbon black packaging machine proposed in this utility model;

[0020] Figure 5 for Figure 3 A magnified view of part A in the middle.

[0021] In the diagram: 1. Main frame; 2. Base; 3. Feed hopper; 4. Collection box; 5. Connecting pipe; 6. Connecting block; 7. Discharge pipe; 8. Connecting rod; 9. Mounting cylinder; 10. Worm gear; 11. Fan blade; 12. Motor 1; 13. Fixing plate; 14. Filter plate; 15. Motor 2; 16. Worm; 17. Rotary disc; 18. Fixing disc; 19. Connecting plate; 20. Baffle; 21. Limiting rod; 22. Control device; 23. Support frame; 24. Electric push rod; 25. Rack plate; 26. Slide plate; 27. Gear; 28. Rotating rod; 29. ​​Round rod 1; 30. Round rod 2; 31. Fixing block. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figure 1-5 A dust extraction and adjustment device for a carbon black packaging machine includes: a main frame 1, a connecting block 6 fixedly installed on one side of the main frame 1, a motor 15 fixedly installed inside the connecting block 6, a worm gear 16 fixedly installed at the output end of the motor 15, a worm wheel 10 rotatably installed inside the connecting block 6, the worm wheel 10 meshing with the worm gear 16, a rotating disc 17 fixedly installed inside the worm wheel 10, a fixed disk 18 fixedly installed inside the connecting block 6, the rotating disc 17 rotatably installed on the outside of the fixed disk 18, a plurality of round rods 29 fixedly installed on one side of the rotating disc 17, a connecting plate 19 rotatably installed on the round rods 29, a plurality of fixed blocks 31 fixedly installed on one side of the fixed disk 18, a baffle 20 rotatably installed on the fixed block 31, a round rod 30 fixedly installed on one side of the baffle 20, the connecting plate 19 rotatably connected to the round rod 30, a support frame 23 fixedly installed on the main frame 1, a flow rate adjustment component provided on the support frame 23, and a negative pressure exhaust component provided inside the connecting block 6.

[0024] In this embodiment, the flow rate adjustment component includes two connecting rods 8 and two electric push rods 24. The two electric push rods 24 are fixedly installed inside the support frame 23. A slide plate 26 is fixedly installed at the output end of the support frame 23. A rack plate 25 is fixedly installed on one side of the slide plate 26. Two gears 27 are fixedly installed on each of the two connecting rods 8. Two adjacent gears 27 mesh with the rack plate 25 on both sides. Multiple limiting rods 21 are fixedly installed on one side of the fixed plate 18. The rotating plate 17 has arc-shaped sliding holes that match the limiting rods 21 to ensure the stability of the packaging.

[0025] In this embodiment, the negative pressure exhaust assembly includes a collection box 4 and an installation cylinder 9. A connecting pipe 5 is fixedly installed at the top of the collection box 4, and one side of the connecting pipe 5 is fixedly connected to a connecting block 6. The installation cylinder 9 is fixedly installed inside the connecting block 6. A fixing plate 13 and a filter plate 14 are fixedly installed inside the installation cylinder 9. A motor 12 is fixedly installed on one side of the filter plate 14, and a fan blade 11 is fixedly installed at the output end of the motor 12. This effectively collects air and improves the cleanliness of the production environment.

[0026] In this embodiment, the support frame 23 is provided with a connecting groove that matches the electric push rod 24, and the support frame 23 is provided with a sliding groove that matches the slide plate 26. Rotary rods 28 are fixedly installed on both sides of the connecting rod 8. The rotary rods 28 are rotatably installed on the support frame 23 for better operation. A control device 22 is fixedly installed on one side of the main frame 1. A discharge pipe 7 is fixedly installed at the bottom of the support frame 23. A feed hopper 3 is fixedly installed at the top of the main frame 1. A base 2 is fixedly installed at the bottom of the main frame 1 to make the structure more stable.

[0027] In this embodiment, the main frame 1 is provided with a flow hole, the discharge pipe 7 and the support frame 23 are provided with a packing hole, and the connecting block 6 and the connecting pipe 5 are provided with ventilation holes to facilitate ventilation. The connecting block 6 is provided with a rotating groove that matches the worm gear 10, the connecting block 6 is provided with an installation groove that matches the motor 15, and the connecting block 6 is provided with an installation groove that matches the mounting cylinder 9 for better installation and fixation.

[0028] In this embodiment, during use, motor 12 is started, causing the fan blade 11 fixedly mounted at its output end to rotate, thus starting operation and generating negative pressure. The packaging bag is then adjusted to a suitable size to ensure a tight fit with the discharge pipe 7. Motor 15, fixedly mounted in the connecting block 6, is then started, causing the worm gear 16 fixedly mounted at its output end to rotate. This rotates the worm wheel 10 threaded onto the worm gear 16, which in turn rotates the rotating disk 17. The rotating disk 17 then moves the round rod 29 fixedly mounted on one side of the rotating disk 17. The round rod 29 moves the connecting plate 19 rotatably mounted on it, which in turn moves the round rod 30. The baffle 20 is slid and rotated around the fixed block 31 to control the ventilation holes on the fixed plate 18. The initial dust collection air volume is adjusted to an appropriate size. The operator injects the carbon black material through the feed hopper 3 and the flow hole on the main frame 1 and performs the sealing operation. During the packaging process, pay attention to adjusting the air volume of the connecting block 6. Then, by starting the two main frames 1 fixedly installed in the support frame 23, the main frame 1 drives the slide plate 26 fixedly installed at its output end to slide, thereby driving the rack plate 25 to move, thereby driving the gears 27 meshing on both sides of the rack plate 25 to rotate, thereby controlling the position of the connecting rod 8, thereby adjusting the flow rate of the carbon black to control its speed and prevent over-absorption.

[0029] The dust extraction and adjustment device for a carbon black packaging machine provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A dust suction adjustment device for a carbon black packaging machine, characterized in that Include: The main frame (1), one side of the main frame (1) is fixedly installed with a connecting block (6), the connecting block (6) is fixedly installed with a motor two (15), the output end of the motor two (15) is fixedly installed with a worm (16), the connecting block (6) is rotatably installed with a worm wheel (10), the worm wheel (10) is engaged with the worm (16), the worm wheel (10) is fixedly installed with a rotating disc (17) in, the connecting block (6) is fixedly installed with a fixed disc (18), the rotating disc (17) is rotatably installed on the outside of the fixed disc (18), a plurality of round rods (29) are fixedly installed on one side of the rotating disc (17), the round rod (29) is rotatably installed with a connecting plate (19), a plurality of fixed blocks (31) are fixedly installed on one side of the fixed disc (18), the fixed block (31) is rotatably installed with a baffle (20), the baffle (20) is fixedly installed with a round rod (30) on one side, the connecting plate (19) is rotatably connected with the round rod (30), the main frame (1) is fixedly installed with a support frame (23), the support frame (23) is provided with a flow rate adjusting assembly, the connecting block (6) is provided with a negative pressure exhaust assembly.

2. The dust adjustment device of a carbon black packing machine according to claim 1, wherein The flow rate adjusting assembly comprises: two connecting rods (8) and two electric push rods (24), two electric push rods (24) are fixedly installed in the support frame (23), the output end of the support frame (23) is fixedly installed with a sliding plate (26), one side of the sliding plate (26) is fixedly installed with a rack plate (25), two connecting rods (8) are fixedly installed with two gears (27), two adjacent gears (27) are engaged on both sides of the rack plate (25), a plurality of limiting rods (21) are fixedly installed on one side of the fixed disc (18), an arc-shaped sliding hole matched with the limiting rod (21) is formed in the rotating disc (17).

3. The dust adjustment device of the carbon black packing machine according to claim 1, characterized in that, The negative pressure exhaust assembly comprises: a collecting box (4) and an installation cylinder (9), the collecting box (4) is fixedly installed with a connecting pipe (5) at the top end, one side of the connecting pipe (5) is fixedly connected with the connecting block (6), the installation cylinder (9) is fixedly installed in the connecting block (6), the installation cylinder (9) is fixedly installed with a fixed plate (13) and a filter plate (14) in, one side of the filter plate (14) is fixedly installed with a motor one (12), the output end of the motor one (12) is fixedly installed with a fan blade (11).

4. The dust adjustment device of a carbon black packing machine according to claim 2, wherein The support frame (23) is provided with a connecting groove matched with the electric push rod (24), the support frame (23) is provided with a sliding groove matched with the sliding plate (26), the connecting rods (8) are fixedly installed with rotating rods (28) on both sides, and the rotating rods (28) are rotatably installed on the support frame (23).

5. The dust adjustment device of a carbon black packing machine according to claim 1, wherein One side of the main frame (1) is fixedly installed with a control device (22), the bottom end of the support frame (23) is fixedly installed with a discharge pipe (7), the top end of the main frame (1) is fixedly installed with a feeding hopper (3), and the bottom end of the main frame (1) is fixedly installed with a base (2).

6. A dust control adjustment device for a carbon black packaging machine as defined in claim 5, wherein, The main body frame (1) is provided with a flow-through hole, the discharge pipe (7) and the support frame (23) are provided with a packing hole, and the connecting block (6) and the connecting pipe (5) are provided with a ventilation hole.

7. The dust control device of claim 1, wherein, The connecting block (6) is provided with a rotating groove matched with the worm wheel (10), the connecting block (6) is provided with an installation groove matched with the motor two (15), and the connecting block (6) is provided with an installation groove matched with the installation cylinder (9).