Prefabricated cooked noodle subpackaging device

Abstract

The utility model relates to the field of prefabricated cooked noodle production, in particular to a prefabricated cooked noodle subpackaging device which comprises a rack, a placing frame and a noodle discharging frame which are fixed at the top of the rack, a first clamping mechanism, a bearing mechanism, a second clamping mechanism and a limiting mechanism, and the placing frame is positioned on one side of the noodle discharging frame. The first clamping mechanism, the bearing mechanism and the second clamping mechanism are matched with one another to complete tray distribution operation of stacked mold boxes, the whole mold box placing speed is increased, meanwhile, only one mold box can be placed at a time, the situation that more mold boxes are placed is avoided, and the production efficiency is improved. The guide plate is used for correcting the position of the mold box entering the noodle falling hopper through upward movement of the disc feeding baffle, the situation that the mold box does not correspond to the lower side of the noodle falling hopper is avoided, and when the disc feeding baffle moves downwards, the mold box on the lower side of the noodle falling hopper is limited through the side plate, so that the mold box is prevented from being damaged. And the situation that the mold box turns over and topples over when the prefabricated cooked noodles fall off from the noodle falling hopper is avoided.

Description

Technical Field

[0001] This utility model relates to the field of pre-cooked noodle production, and in particular to a pre-cooked noodle packaging device. Background Technology

[0002] Pre-made noodles, also known as pre-cooked noodles or pre-prepared noodles, are a type of processed noodles, usually made from flour as the main raw material through a series of processing techniques. Compared with ordinary noodles, pre-made noodles have a longer shelf life and better taste, so they are widely used in the catering industry. The production of pre-made noodles requires placing the produced noodles in a mold for further processing. In this process, the mold box needs to be placed under the noodle drop hopper on the production line to catch the noodles, and then the mold box containing the noodles is sent to the next stage.

[0003] When separating existing mold boxes, multiple mold boxes tend to stack together on the belt conveyor. These mold boxes are sent to the bottom of the noodle hopper together, causing them to get stuck. This affects the subsequent packaging of pre-cooked noodles, which requires manual removal. At the same time, during packaging, the mold boxes may shift to one side during conveying or separating, causing them to misalign with the bottom of the noodle hopper. This can lead to the mold boxes flipping or tipping over during the noodle filling process. Utility Model Content

[0004] The purpose of this invention is to provide a pre-cooked noodle packaging device to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A pre-cooked noodle packaging device includes a frame, a placement rack and a noodle dispensing rack fixed on the top of the frame, the placement rack being located on one side of the noodle dispensing rack, and also includes a first clamping mechanism, a supporting mechanism, a second clamping mechanism and a limiting mechanism, the first clamping mechanism being located above the second clamping mechanism, and the supporting mechanism being located between the first clamping mechanism and the second clamping mechanism.

[0007] The first clamping mechanism includes two first clamping rods arranged symmetrically front to back. Both first clamping rods are rotatably connected to the top of the placement frame. Each of the two first clamping rods is provided with a first flipping arm at the end near the outlet frame. A first cylinder is provided between the two first flipping arms.

[0008] The second clamping mechanism includes two second clamping rods arranged symmetrically front and back. Both second clamping rods are rotatably connected to the front and back sides inside the placement frame. Each of the two second clamping rods is provided with a second flipping arm at the end near the outlet frame. A second cylinder is provided between the two second flipping arms.

[0009] The supporting mechanism includes a support frame, which is slidably connected to the rear side of the placement frame, and a supporting cylinder is provided on the lower side of the support frame;

[0010] The limiting mechanism includes an inlet baffle, which is located in the middle of the frame. Inlet cylinders are fixed at both ends of the inlet baffle. Two symmetrical side plates are slidably connected to the outside of the inlet baffle, and a guide plate is fixed at one end of each side plate.

[0011] Preferably, two infeed cylinders are fixed on the front and rear sides of the frame respectively, and a screw is rotatably connected to the top of the infeed baffle, and the screw is threadedly connected to the side plate.

[0012] Preferably, the tray output end of the frame is provided with a tray placement baffle, and tray placement cylinders are fixed at both ends of the tray placement baffle. The two tray placement cylinders are respectively fixed on the front and rear sides of the frame.

[0013] Preferably, the first clamping rod consists of a first flipping shaft and two first clamping arms. Both first clamping arms are fixed to the outside of the first flipping shaft, and the lower end of each first clamping arm is provided with a first horizontal shaft that abuts against the side of the mold box.

[0014] Preferably, the second clamping rod consists of a second flipping shaft and two second clamping arms. Both second clamping arms are fixed to the outside of the second flipping shaft, and each second clamping arm has a second horizontal shaft at its lower end that abuts against the side of the mold box.

[0015] Preferably, a belt conveyor is provided inside the frame, a first support for rotating the first flip shaft is fixed on the top of the placement frame, and a second support for rotating the second flip shaft is fixed on both the front and rear sides inside the placement frame.

[0016] Preferably, a dough feeding hopper is fixed inside the dough feeding frame, and an insertion port is opened at the lower end of the dough feeding hopper. A dough feeding insert plate is slidably connected inside the insertion port. A dough feeding cylinder is provided in the middle position of the dough feeding insert plate, and the fixed part of the dough feeding cylinder is fixedly connected to the middle position of the dough feeding frame.

[0017] The advantages compared to existing technologies are as follows:

[0018] 1. The first clamping mechanism, the supporting mechanism and the second clamping mechanism work together to complete the tray-dividing operation of the stacked mold boxes, which improves the speed of placing the mold boxes and allows only one mold box to be placed at a time, avoiding the occurrence of multiple placements.

[0019] 2. The upward movement of the inlet baffle allows the guide plate to correct the position of the mold box entering the noodle dropping hopper, preventing the mold box from not corresponding to the lower side of the noodle dropping hopper. When the inlet baffle moves downward, the side plate limits the mold box on the lower side of the noodle dropping hopper, preventing the mold box from overturning and tipping over when the noodle dropping hopper is pre-cooking noodles. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a perspective view of a pre-cooked noodle dispensing device according to the present invention;

[0022] Figure 2 This is a schematic diagram of the first clamping mechanism of the pre-cooked noodles dispensing device of this utility model;

[0023] Figure 3 This is a schematic diagram of the supporting mechanism structure of the pre-cooked noodles dispensing device described in this utility model;

[0024] Figure 4 This is a schematic diagram of the supporting cylinder, supporting frame, and placement rack of the pre-cooked noodles dispensing device described in this utility model;

[0025] Figure 5 This is a schematic diagram of the first cylinder, first tilting arm, and first tilting shaft of the pre-cooked noodles dispensing device described in this utility model;

[0026] Figure 6 This is a schematic diagram of the second clamping mechanism of the pre-cooked noodles dispensing device described in this utility model;

[0027] Figure 7 This is a schematic diagram of the limiting mechanism structure of the pre-cooked noodles dispensing device described in this utility model;

[0028] Figure 8 This is a schematic diagram of the noodle dropping hopper and noodle dispensing frame of the pre-cooked noodle dispensing device described in this utility model;

[0029] Figure 9 This is a schematic diagram of the noodle dispensing cylinder and noodle dispensing plate structure of the pre-cooked noodle dispensing device described in this utility model;

[0030] Figure 10 This is a schematic diagram of the inlet baffle structure of a pre-cooked noodle dispensing device according to the present invention;

[0031] Figure 11 This is a schematic diagram of the side plate and guide plate structure of the pre-cooked noodle dispensing device described in this utility model.

[0032] The annotations in the attached figures are explained as follows:

[0033] 1. First clamping mechanism; 2. Supporting mechanism; 3. Second clamping mechanism; 4. Limiting mechanism; 5. Placement rack; 6. Frame; 7. Outlet rack; 8. Outlet cylinder; 9. Outlet insert plate; 11. First cylinder; 12. First tilting arm; 13. First tilting shaft; 14. First clamping arm; 15. First support; 21. Supporting cylinder; 22. Supporting frame; 31. Second cylinder; 32. Second tilting arm; 33. Second tilting shaft; 34. Second clamping arm; 35. Second support; 41. Plate inlet cylinder; 42. Plate inlet baffle; 43. Side plate; 44. Screw; 45. Guide plate; 46. Plate release cylinder; 47. Plate release baffle. Detailed Implementation

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] The present invention will be further described below with reference to the accompanying drawings:

[0036] like Figures 1-11 As shown, a pre-cooked noodle packaging device includes a frame 6, a belt conveyor inside the frame 6, a placement rack 5 and a noodle dispensing rack 7 fixed on the top of the frame 6, the placement rack 5 being located on one side of the noodle dispensing rack 7, a noodle dropping hopper fixed inside the noodle dispensing rack 7, an insertion port at the lower end of the noodle dropping hopper, a noodle dispensing insert plate 9 slidably connected inside the insertion port, a noodle dispensing cylinder 8 being located in the middle of the noodle dispensing insert plate 9, and a fixed part of the noodle dispensing cylinder 8 being fixedly connected to the middle part of the noodle dispensing rack 7. The device also includes a first clamping mechanism 1, a supporting mechanism 2, a second clamping mechanism 3 and a limiting mechanism 4, the first clamping mechanism 1 being located above the second clamping mechanism 3, and the supporting mechanism 2 being located between the first clamping mechanism 1 and the second clamping mechanism 3.

[0037] In this embodiment: the first clamping mechanism 1 includes two first flipping shafts 13 arranged symmetrically front and rear. Two first clamping arms 14 are fixed on the outer side of each first flipping shaft 13. The lower end of each first clamping arm 14 is provided with a first horizontal shaft that abuts against the side of the mold box. The two first flipping shafts 13 are rotatably connected to the top of the placement frame 5. The end of each of the two first flipping shafts 13 near the outlet frame 7 is fixed with a first flipping arm 12. A first cylinder 11 is rotatably connected between the two first flipping arms 12. The top of the placement frame 5 is bolted to a first support 15 for rotating support of the first flipping shafts 13. The shortening of the telescopic part of the first cylinder 11 drives the upper ends of the two first flipping arms 12 to move closer to each other, thereby driving the two first flipping shafts 13 corresponding to each other to flip. Then, the first clamping arms 14 on the two first flipping shafts 13 are released from clamping and fixing the front and rear sides of the mold box, and the mold box can then fall onto the support mechanism 2.

[0038] In this embodiment: the second clamping mechanism 3 includes two second flipping shafts 33 arranged symmetrically front and rear. Two second clamping arms 34 are fixed on the outer side of each second flipping shaft 33. The lower end of each second clamping arm 34 is provided with a second horizontal shaft that abuts against the side of the mold box. The two second flipping shafts 33 are rotatably connected to the front and rear sides inside the placement frame 5. The end of each of the two second flipping shafts 33 near the outlet frame 7 is fixed with a second flipping arm 32. A second cylinder 31 is rotatably connected between the two second flipping arms 32. The front and rear sides inside the placement frame 5 are bolted with second supports 35 for rotating the second flipping shafts 33. The shortening of the telescopic part of the second cylinder 31 drives the upper ends of the two second flipping arms 32 to move closer to each other, thereby causing the second flipping shafts 33 at the lower ends of the two second flipping arms 32 to flip. Then, the second clamping arms 34 on the two second flipping shafts 33 are released from the clamping of the mold box, so that the mold box can fall onto the belt drive of the frame 6.

[0039] In this embodiment: the supporting mechanism 2 includes a supporting frame 22, which is slidably connected to the rear side of the placement frame 5. A supporting cylinder 21 is provided on the lower side of the supporting frame 22. The supporting cylinder 21 is extended to drive the supporting frame 22 to extend to the rear side of the placement frame 5, so that the mold box on the supporting frame 22 falls between the two second clamping arms 34 of the second clamping mechanism 3, thereby completing the preparation work for the next placement of the mold box.

[0040] In this embodiment: the limiting mechanism 4 includes an inlet baffle 42, which is located in the middle of the frame 6. Inlet cylinders 41 are fixed at both ends of the inlet baffle 42. Two symmetrical side plates 43 are slidably connected to the outer side of the inlet baffle 42. A guide plate 45 is fixed to one end of each side plate 43. The two inlet cylinders 41 are respectively fixed to the front and rear sides of the frame 6. A screw 44 is rotatably connected to the top of the inlet baffle 42, and the screw 44 is threadedly connected to the side plate 43. The tray discharge end is equipped with a tray discharge baffle 47, and tray discharge cylinders 46 are fixed at both ends of the tray discharge baffle 47. The two tray discharge cylinders 46 are respectively fixed on the front and rear sides of the frame 6. The tray discharge baffle 42 is moved upward by the telescopic parts of the two tray inlet cylinders 41 to release the mold box for dispensing pre-cooked noodles. During this process, the position of the moving mold box is corrected by the guide plate 45 at one end of the two side plates 43, so that the dispensing mold box is directly below the noodle dropping hopper. When the dough is directly below the hopper, the telescopic parts of the two tray-dispensing cylinders 46 move the tray-dispensing baffle 47 downwards, blocking the mold box about to be filled with dough. Simultaneously, the telescopic parts of the two tray-feeding cylinders 41 move the tray-feeding baffle 42 downwards, blocking the mold box that will next enter the bottom of the dough-feeding hopper. The two side plates 43 limit the front and rear sides of the mold box about to be filled with dough, preventing the mold box from tipping over when the dough-feeding hopper drops pre-cooked dough. Then... The extension part of the noodle discharge cylinder 8 extends and drives the noodle discharge plate 9 to be pulled out from the insertion port of the noodle dropping hopper, so that the pre-cooked noodles in the noodle dropping hopper fall into the mold box below it. Then, the two tray release cylinders 46 are activated at the same time, driving the tray release baffle 47 to move upward, and moving the mold box containing the pre-cooked noodles to the subsequent equipment along with the belt conveyor. During this process, the two tray inlet cylinders 41 are also activated at the same time, causing the tray inlet baffle 42 to move upward, and releasing the mold box for the next noodle filling to the lower side of the noodle dropping hopper.

[0041] Working principle: When in use, the stacked mold boxes are divided into two groups and placed on both sides of the top of the placement rack 5. Since the initial position of the telescopic part of the first cylinder 11 is in the extended state, the two groups of mold boxes will be stuck between the two pairs of first clamping arms 14 of the two first flipping shafts 13.

[0042] During the box separation process, the shortening of the telescopic part of the first cylinder 11 causes the upper ends of the two first flipping arms 12 to move closer together. This, in turn, causes the two first flipping arms 12 to rotate the corresponding two first flipping shafts 13, disengaging the first clamping arms 14 on the two first flipping shafts 13 from their grip on the bottommost mold box. At this point, the two stacked mold boxes move downwards as a whole, causing the bottom of the bottommost mold box to fall onto the top of the support frame 22. Subsequently, the first cylinder 11 and the support cylinder 21 simultaneously reset. The reset of the first cylinder 11 causes the two first flipping shafts 13 to... At the same time, the first clamping arms 14 on the lower side of the two first flipping shafts 13 clamp the second to last mold box of the two sets of mold boxes. Then the first clamping mechanism 1 clamps and supports the second to last mold box and the mold boxes stacked on its upper side to prevent them from falling with the bottom mold box. Meanwhile, the extension of the telescopic part of the support cylinder 21 drives the support frame 22 to extend to the rear side of the placement frame 5, so that the mold box on the support frame 22 falls between the two second clamping arms 34 of the second clamping mechanism 3, and then completes the preparation work for the next pre-cooked noodles to be placed in the box.

[0043] Then, by shortening the extension and retraction of the second cylinder 31, the upper ends of the two second tilting arms 32 are driven to move closer to each other, thereby causing the second tilting shafts 33 at the lower ends of the two second tilting arms 32 to tilt. This causes the second clamping arms 34 on the two second tilting shafts 33 to disengage from the mold box, allowing the mold box to fall onto the belt drive of the frame 6. Repeating the above actions will complete the mold box separation operation.

[0044] When pre-cooked noodles are being packaged, the conveyor belt on frame 6 transports the packaging mold boxes towards the bottom of the noodle dropping hopper. At this point, the inlet baffle 42 blocks the mold boxes about to enter the bottom of the dropping hopper. Then, the extension and retraction of two inlet cylinders 41 moves the inlet baffle 42 upwards to release the packaging mold boxes. During this process, guide plates 45 at one end of the two side plates 43 correct the position of the moving mold boxes, ensuring they are directly below the dropping hopper. Once the mold boxes are directly below the dropping hopper, the extension and retraction of two release cylinders 46 moves the release baffle 47 downwards, blocking the packaging mold boxes. Simultaneously, the extension and retraction of the two inlet cylinders 41 moves the inlet baffle 42 downwards, blocking the next mold box to enter the bottom of the dropping hopper. The two side plates 43 follow the downward movement of the two inlet baffles 42. The dough is placed on both sides of the mold box to be filled with noodles. Two side plates 43 limit the front and rear sides of the mold box to prevent it from tipping over when the pre-cooked noodles are falling from the dough hopper. Then, the extension part of the discharge cylinder 8 extends and pulls the discharge plate 9 out of the insertion port of the dough hopper, so that the pre-cooked noodles in the dough hopper fall into the mold box below it. Then, the two tray-releasing cylinders 46 are activated at the same time, which moves the tray-releasing baffle 47 upward, and moves the mold box containing the pre-cooked noodles to the subsequent equipment along the belt conveyor. During this process, the two tray-in cylinders 41 are also activated at the same time, which moves the tray-in baffle 42 upward, and releases the mold box for the next batch of noodles to the lower side of the dough hopper. Repeating the above steps can complete the pre-cooked noodles packaging operation. In addition, the positions of the two side plates 43 and the guide plate 45 on the tray-in baffle 42 can be adjusted by rotating the two screws 44, so that it can be used for mold boxes of different sizes.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A prefabricated cooked noodle dispensing device comprising a frame (6) having a noodle placing rack (5) and a noodle outlet rack (7) fixed on the top of the frame (6), the noodle placing rack (5) being located on one side of the noodle outlet rack (7), characterized in that: It also includes first clamping mechanism (1), support mechanism (2), second clamping mechanism (3) and limiting mechanism (4), the first clamping mechanism (1) is located above the second clamping mechanism (3), the support mechanism (2) is located between the first clamping mechanism (1) and the second clamping mechanism (3) position; The first clamping mechanism (1) comprises two first clamping rods symmetrically arranged in front and back, the two first clamping rods are rotatably connected with the top of the placing rack (5), and the two first clamping rods are provided with first turnover arms (12) at one end close to the out surface rack (7). The second clamping mechanism (3) comprises two second clamping rods symmetrically arranged in front and back, the two second clamping rods are rotatably connected with the front and back sides inside the placing rack (5), and the two second clamping rods are provided with second turnover arms (32) at one end close to the out surface rack (7). The support mechanism (2) comprises a support frame (22), which is slidably connected to the rear side of the placing rack (5), and the lower side of the support frame (22) is provided with a support cylinder (21). The limiting mechanism (4) comprises a disc feeding baffle (42), which is located at the middle position of the rack (6), and the disc feeding baffle (42) is fixed with disc feeding cylinders (41) at both ends, and the outer side of the disc feeding baffle (42) is slidably connected with two symmetrical side plates (43), and one end of each side plate (43) is fixed with a guide plate (45).

2. A pre-cooked dough portioning device according to claim 1, wherein: Two disc feeding cylinders (41) are fixed on the front and rear sides of the rack (6), the top of the disc feeding baffle (42) is rotatably connected with a screw rod (44), and the screw rod (44) is threadedly connected with the side plate (43).

3. A pre-cooked dough portioning device according to claim 1, wherein: The disc feeding baffle (42) is rotatably connected with a screw rod (44), and the screw rod (44) is threadedly connected with the side plate (43).

4. A pre-cooked dough portioning device according to claim 1, wherein: The first clamping rod is composed of a first turnover shaft (13) and a first clamping disc arm (14), and the two first clamping disc arms (14) are fixed on the outer side of the first turnover shaft (13).

5. A pre-cooked pizza portioning device according to claim 4, wherein: The second clamping rod is composed of a second turnover shaft (33) and a second clamping disc arm (34), and the two second clamping disc arms (34) are fixed on the outer side of the second turnover shaft (33).

6. A pre-cooked dough portioning device according to claim 5, wherein: The inner side of the rack (6) is provided with a belt conveyor, the top of the placing rack (5) is fixed with a first support (15) for rotatably supporting the first turnover shaft (13), and the front and back sides inside the placing rack (5) are fixed with second supports (35) for rotatably supporting the second turnover shaft (33).

7. A pre-cooked dough portioning device according to claim 1, wherein: The out surface frame (7) is fixed with a falling surface bucket, and the lower end of the falling surface bucket is provided with a socket. The socket is slidably connected with an out surface plugboard (9). The middle position of the out surface plugboard (9) is provided with an out surface air cylinder (8). The fixed part of the out surface air cylinder (8) is fixedly connected with the middle position of the out surface frame (7).

Images