Mortar tank capable of preventing stockpiling

Abstract

The utility model provides an anti-stockpiling mortar tank, which belongs to the technical field of mortar and comprises a mortar tank body, a detachable top cover is mounted on the top surface of the mortar tank body, an anti-stockpiling driving motor and a feeding pipe are respectively mounted on the top surface of the detachable top cover, the feeding pipe longitudinally penetrates into the mortar tank body, and the anti-stockpiling driving motor is connected with the detachable top cover. The anti-stockpiling driving motor executes forward and reverse rotation operation and rotates by not more than one circle, and an output shaft of the anti-stockpiling driving motor longitudinally penetrates through the detachable top cover and is fixedly connected with a rotating shaft. According to the mortar tank capable of preventing stockpiling, mortar can be effectively and evenly distributed at the bottom of the mortar tank body through rotation of the stockpiling-preventing conical cap, the mortar is prevented from being stacked in a local area, the rotating shaft is driven by the stockpiling-preventing driving motor to rotate, the mortar is prevented from being stacked at the bottom of the mortar tank body, and the fluidity of the mortar is improved; due to the design of the anti-stacking conical cap, the mortar can be uniformly dispersed during falling, and the phenomenon of local stacking is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of mortar technology, specifically relating to a mortar tank for preventing material accumulation. Background Technology

[0002] Mortar is a binding material used in bricklaying. It is made by mixing sand and binders (cement, lime paste, clay, etc.) with water in a certain proportion. It is also called mortar or grout. Common types of mortar include cement mortar, mixed mortar (or cement-lime mortar), lime mortar, and clay mortar.

[0003] In the field of mortar mixing and storage, existing mortar tanks usually have the following problems: mortar tends to accumulate at the bottom of the tank, especially when the mortar flows into the tank. Without proper dispersion measures, the mortar will form a large pile at the bottom of the tank, affecting the uniformity and fluidity of the mortar. Utility Model Content

[0004] The purpose of this invention is to provide a mortar container that prevents material from piling up, thereby solving the problem in the prior art where mortar forms a large pile at the bottom of the container, affecting the uniformity and fluidity of the mortar.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mortar tank for preventing material accumulation, comprising a mortar tank body, a detachable top cover installed on the top surface of the mortar tank body, an anti-accumulation drive motor and a feed pipe respectively installed on the top surface of the detachable top cover, the feed pipe extending longitudinally into the mortar tank body, the anti-accumulation drive motor performing forward and reverse rotation, and rotating no more than one revolution, the output shaft of the anti-accumulation drive motor longitudinally penetrating the detachable top cover and fixedly connected to a rotating shaft, the bottom end of the rotating shaft being fixedly connected to... The mortar tank is equipped with an anti-stacking cone for preventing mortar from scattering when it falls. The bottom of the anti-stacking cone is fixedly installed with an anti-stacking leveling component via a hydraulic lifting column. The anti-stacking leveling component includes an anti-stacking leveling rod installed at the bottom of the hydraulic lifting column. The anti-stacking leveling rod is horizontally arranged in the inner cavity of the mortar tank body. An electric push-pull rod is horizontally installed in the installation chamber of the anti-stacking leveling rod. The drive free end of the electric push-pull rod is connected to a leveling push-pull plate. The leveling push-pull plate moves linearly back and forth in the installation chamber to level the mortar.

[0006] To facilitate the installation of the anti-stacking leveling rod for a mortar tank that prevents material accumulation, in a preferred embodiment of this utility model, a fixing block is welded to the bottom end of the hydraulic lifting column, and the anti-stacking leveling rod is fixedly installed on one side of the outer wall of the fixing block, with the bottom surface of the anti-stacking leveling rod flush with the bottom surface of the fixing block.

[0007] In order to make the anti-stacking leveling rod level the mortar, in a preferred embodiment of this utility model, when the anti-stacking drive motor drives the rotating shaft to rotate, the anti-stacking cone cap drives the hydraulic lifting column to rotate, and the anti-stacking leveling rod rotates in the inner cavity of the mortar tank body and uses the bottom surface of the anti-stacking leveling rod to level the mortar that has been piled up.

[0008] In order to prevent material accumulation in a mortar tank that uses a leveling push-pull plate to level the mortar, as a preferred embodiment of this utility model, a positioning crossbar is also fixedly installed in the installation chamber. The leveling push-pull plate is transversely penetrated by the positioning crossbar. When the electric push-pull rod drives the leveling push-pull plate to move linearly, the leveling push-pull plate moves through the positioning crossbar.

[0009] In order to prevent mortar from accumulating on the outer wall of the top surface of the anti-stacking cone, a preferred embodiment of this utility model is provided with a vibration and material-shaking component inside the anti-stacking cone. The inner wall of the anti-stacking cone is welded with a mounting support plate, and the vibration and material-shaking component is installed on the top surface of the mounting support plate.

[0010] In order to enable the eccentric striking wheel to strike the accumulated mortar, a preferred embodiment of this utility model is a mortar tank that prevents material accumulation. The vibrating material shaking assembly includes a double-headed motor installed on the top surface of the mounting support plate and an eccentric striking wheel fixedly installed on the output shafts at both ends of the double-headed motor. The eccentric end of the eccentric striking wheel dynamically strikes the inner wall of the anti-accumulation cone, causing the mortar accumulated on the outer wall of the anti-accumulation cone to vibrate and shake off.

[0011] In order to facilitate the installation, disassembly and maintenance of the dual-head motor, a preferred embodiment of this utility model is provided, wherein a base plate for supporting the dual-head motor is installed on the top surface of the mounting support plate, and a stroke through groove is longitudinally opened on both sides of the dual-head motor and on the top surface of the base plate, the stroke through groove longitudinally penetrating the mounting support plate.

[0012] In order to enable the eccentric striking wheel to operate in a mortar tank that prevents material accumulation, as a preferred embodiment of this utility model, the stroke channel is located directly below the eccentric striking wheel, and the eccentric end of the eccentric striking wheel runs through the stroke channel when it rotates.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This anti-stacking mortar tank effectively distributes mortar evenly at the bottom of the tank body by rotating the anti-stacking cone, preventing mortar from accumulating in local areas. The anti-stacking drive motor drives the shaft to rotate, which in turn rotates the anti-stacking cone, helping to prevent mortar from accumulating at the bottom of the tank body and improving the fluidity of the mortar. The design of the anti-stacking cone helps the mortar to be evenly dispersed when falling, reducing the phenomenon of local accumulation.

[0015] 2. The mortar tank for preventing material accumulation has a leveling rod that is height-adjustable by a hydraulic lifting column and is combined with an electric push-pull rod to drive the leveling push-pull plate to move in a straight reciprocating motion. This can effectively level the mortar and ensure the flatness of the mortar surface. The leveling component for preventing material accumulation moves in a straight reciprocating motion in the installation chamber by an electric push-pull rod to drive the leveling push-pull plate. This can effectively level the mortar, ensure the flatness of the mortar surface, and prevent material accumulation.

[0016] 3. The mortar tank that prevents material accumulation uses a vibrating and shaking component driven by a dual-head motor to rotate an eccentric striking wheel, causing the anti-accumulation cone to vibrate, effectively preventing mortar from accumulating on the inner wall of the anti-accumulation cone and reducing the frequency of cleaning. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the detachable top cover in the disassembled state of this utility model;

[0020] Figure 3 This is a schematic diagram of the anti-stacking and leveling bar in this utility model;

[0021] Figure 4 This is a schematic diagram of the anti-stacking cone cap in this utility model;

[0022] Figure 5 This is a schematic diagram of the eccentric striking wheel in this utility model;

[0023] Figure 6 This is a cross-sectional view of the anti-stacking and leveling bar in this utility model.

[0024] In the diagram: 1. Mortar tank body; 2. Anti-stacking drive motor; 3. Removable top cover; 4. Feed pipe; 5. Discharge pipe; 6. Anti-stacking cone cap; 7. Rotary shaft; 8. Hydraulic lifting column; 9. Anti-stacking leveling bar; 10. Anti-stacking leveling component; 11. Fixing block; 12. Leveling push-pull plate; 13. Mounting support plate; 14. Base plate; 15. Dual-head motor; 16. Stroke through groove; 17. Eccentric impact wheel; 18. Positioning crossbar; 19. Electric push-pull rod; 20. Mounting chamber. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] Please see Figures 1-6 This utility model provides the following technical solution: a mortar tank for preventing material accumulation, comprising a mortar tank body 1, a detachable top cover 3 installed on the top surface of the mortar tank body 1, an anti-accumulation drive motor 2 and a feed pipe 4 respectively installed on the top surface of the detachable top cover 3, the feed pipe 4 extending longitudinally into the mortar tank body 1, the anti-accumulation drive motor 2 performing forward and reverse rotation, and rotating no more than one revolution, the output shaft of the anti-accumulation drive motor 2 extending longitudinally through the detachable top cover 3 and fixedly connected to a rotating shaft 7, the bottom end of the rotating shaft 7 being fixedly connected to a device for preventing mortar from falling. The anti-stacking cones 6 are spread out in all directions. The bottom of the anti-stacking cones 6 is fixedly installed with an anti-stacking leveling component 10 via a hydraulic lifting column 8. The anti-stacking leveling component 10 includes an anti-stacking leveling rod 9 installed at the bottom of the hydraulic lifting column 8. The anti-stacking leveling rod 9 is horizontally arranged in the inner cavity of the mortar tank body 1. An electric push-pull rod 19 is horizontally installed in the installation chamber 20 of the anti-stacking leveling rod 9. The drive free end of the electric push-pull rod 19 is connected to a leveling push-pull plate 12. The leveling push-pull plate 12 moves linearly back and forth in the installation chamber 20 to level the mortar.

[0028] Specifically, the anti-stacking drive motor 2 provides power to the anti-stacking mechanism, driving the rotating shaft 7 to rotate, which in turn drives the anti-stacking cone cap 6 and the anti-stacking leveling rod 9 to rotate, preventing mortar from accumulating in the tank and maintaining mortar fluidity. The anti-stacking cone cap 6 prevents mortar from accumulating at the bottom of the tank, distributing it evenly as it falls, preventing local accumulation, improving the uniformity of mortar distribution, and reducing the risk of blockage. The hydraulic lifting column 8 supports and adjusts the height of the anti-stacking leveling component 10, allowing the anti-stacking leveling rod 9 to work at different heights, adapting to mortar layers of different thicknesses, and improving leveling efficiency. The anti-stacking leveling rod 9 is used to level the mortar, performing a leveling action on the mortar surface, improving the uniformity of mortar distribution, and reducing stacking. The anti-stacking leveling component 10 integrates the anti-stacking leveling rod 9, the electric push-pull rod 19, and other components to achieve mortar leveling and prevent stacking, ensuring uniform mortar distribution and preventing blockages caused by stacking. The electric push-pull rod 19 provides the power for the linear reciprocating motion of the flattening push-pull plate 12, driving the flattening push-pull plate 12 to move back and forth, ensuring that the mortar surface is flat and preventing material accumulation.

[0029] In this embodiment, a fixing block 11 is welded to the bottom end of the hydraulic lifting column 8, and the anti-stacking leveling rod 9 is fixedly installed on one side of the outer wall of the fixing block 11. The bottom surface of the anti-stacking leveling rod 9 is flush with the bottom surface of the fixing block 11. When the anti-stacking drive motor 2 drives the rotating shaft 7 to rotate, the anti-stacking cone cap 6 drives the hydraulic lifting column 8 to rotate, and the anti-stacking leveling rod 9 rotates in the inner cavity of the mortar tank body 1 and uses the bottom surface of the anti-stacking leveling rod 9 to level the mortar piled up.

[0030] In this embodiment, a positioning crossbar 18 is also fixedly installed in the installation chamber 20. The flattening push-pull plate 12 is horizontally penetrated by the positioning crossbar 18. When the electric push-pull rod 19 drives the flattening push-pull plate 12 to move linearly, the flattening push-pull plate 12 moves through the positioning crossbar 18.

[0031] Specifically, the installation chamber 20 is used to accommodate the components in the anti-stacking and leveling assembly 10, providing a space to accommodate the anti-stacking and leveling rod 9 and other related components, ensuring that all components are installed in an orderly manner for easy maintenance. The leveling push-pull plate 12 is used to perform linear reciprocating motion on the anti-stacking and leveling rod 9 to achieve the leveling action of mortar, improve the flatness of the mortar, and prevent local accumulation. The positioning crossbar 18 is used to guide the linear movement of the leveling push-pull plate 12, ensuring the stability of the linear movement of the leveling push-pull plate 12 and improving the accuracy of the leveling work.

[0032] In this embodiment, a vibration shaking component is also provided inside the anti-stacking cone 6. The inner wall of the anti-stacking cone 6 is welded with a mounting support plate 13. The vibration shaking component is installed on the top surface of the mounting support plate 13. The vibration shaking component includes a double-headed motor 15 installed on the top surface of the mounting support plate 13 and an eccentric striking wheel 17 fixedly installed on the output shafts at both ends of the double-headed motor 15. The eccentric end of the eccentric striking wheel 17 dynamically strikes the inner wall of the anti-stacking cone 6, causing the mortar accumulated on the outer wall of the anti-stacking cone 6 to vibrate and fall off.

[0033] Specifically, the dual-head motor 15 provides power to the vibrating material shaking assembly, driving the eccentric striking wheel 17 to rotate, causing the anti-stacking cone 6 to vibrate and prevent mortar accumulation. The eccentric striking wheel 17 is used to generate vibration, and during rotation, it strikes the inner wall of the anti-stacking cone 6 through its eccentric end, causing the anti-stacking cone 6 to vibrate and preventing mortar accumulation.

[0034] In this embodiment, a base plate 14 for supporting the dual-head motor 15 is installed on the top surface of the mounting support plate 13. Both sides of the dual-head motor 15, located on the top surface of the base plate 14, have longitudinally extending travel grooves 16 that penetrate the mounting support plate 13.

[0035] In this embodiment, the travel groove 16 is located directly below the eccentric striking wheel 17, and the eccentric end of the eccentric striking wheel 17 passes through the travel groove 16 when it rotates.

[0036] Specifically, the travel groove 16 is used to guide the linear movement of the leveling push plate 12, limit the range of movement of the leveling push plate 12, and ensure that the leveling push plate 12 slides accurately on the anti-stacking leveling rod 9.

[0037] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.

[0038] The working principle and usage process of this utility model are as follows: When using this mortar tank to prevent material accumulation, the mortar enters the mortar tank body 1 through the feed pipe 4. During this process, the anti-accumulation drive motor 2 starts to work, performing forward and reverse operation, but rotating no more than one revolution, to ensure that the mortar can be evenly dispersed and not accumulate in the mortar tank body 1, while preventing the hydraulic lifting column 8 and the dual-head motor 15 from getting tangled.

[0039] The output shaft of the anti-stacking drive motor 2 extends longitudinally through the detachable top cover 3 and is connected to the rotating shaft 7. When the anti-stacking drive motor 2 is started, it drives the rotating shaft 7 to rotate. An anti-stacking cone 6 is fixedly connected to the bottom end of the rotating shaft 7. As the rotating shaft 7 rotates, the anti-stacking cone 6 also rotates. The rotation of the anti-stacking cone 6 helps to evenly disperse the mortar entering the mortar tank body 1 and prevent it from accumulating at the bottom of the tank.

[0040] The hydraulic lifting column 8 is fixed to the bottom of the anti-stacking cone cap 6, and its height can be adjusted to accommodate mortar layers of different thicknesses. The anti-stacking leveling rod 9 is horizontally arranged in the inner cavity of the mortar tank body 1 and rotates with the rotation of the rotating shaft 7. It uses its bottom surface to contact the mortar layer for initial leveling. The electric push-pull rod 19 is installed in the installation chamber 20 of the anti-stacking leveling rod 9, and its drive free end is connected to the leveling push-pull plate 12. When the electric push-pull rod 19 drives the leveling push-pull plate 12 to move linearly back and forth in the installation chamber 20, the leveling push-pull plate 12 can move linearly back and forth along the anti-stacking leveling rod 9 under the guidance of the positioning crossbar 18, further leveling the mortar.

[0041] The vibratory material-shaking assembly is installed inside the anti-stacking cone 6, specifically on the mounting support plate 13. The mounting support plate 13 is welded to the inner wall of the anti-stacking cone 6 to support the dual-head motor 15 and the base plate 14. The dual-head motor 15 is mounted on the base plate 14, and eccentric impact wheels 17 are fixed to the output shafts at both ends. When the dual-head motor 15 is started, the eccentric force generated by the rotation of the eccentric impact wheels 17 will cause the anti-stacking cone 6 to vibrate, thereby shaking off the mortar adhering to its inner wall and preventing the mortar from accumulating on the inner wall.

[0042] After the above treatment, the mortar can be discharged from the mortar tank body 1 through the discharge pipe 5. The discharge pipe 5 is set at the bottom of the mortar tank body 1 to discharge the treated mortar for subsequent use.

[0043] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A mortar tank for preventing clogging, comprising a mortar tank body (1), characterized in that: The top surface of the mortar tank body (1) is provided with a detachable top cover (3), the top surface of the detachable top cover (3) is respectively provided with an anti-piling driving motor (2) and a feeding pipe (4), the feeding pipe (4) longitudinally penetrates into the mortar tank body (1), the output shaft of the anti-piling driving motor (2) longitudinally penetrates the detachable top cover (3) and is fixedly connected with a rotating shaft (7), the bottom end of the rotating shaft (7) is fixedly connected with an anti-piling conical cap (6) for scattering the mortar when falling. The bottom of the anti-piling conical cap (6) is fixedly provided with an anti-piling flattening assembly (10) through a hydraulic lifting column (8), the anti-piling flattening assembly (10) comprises an anti-piling flattening rod (9) mounted on the bottom of the hydraulic lifting column (8), the anti-piling flattening rod (9) is transversely arranged in the inner cavity of the mortar tank body (1), an electric push-pull rod (19) is transversely mounted in the mounting chamber (20) of the anti-piling flattening rod (9), the driving free end of the electric push-pull rod (19) is connected with a flattening push-pull plate (12), the flattening push-pull plate (12) linearly reciprocates in the mounting chamber (20) to flatten the mortar.

2. A sand slurry tank according to claim 1, characterized in that: The bottom end of the hydraulic lifting column (8) is welded with a fixed block (11), the anti-piling flattening rod (9) is fixedly mounted on one side outer wall of the fixed block (11), and the bottom surface of the anti-piling flattening rod (9) is flush with the bottom surface of the fixed block (11).

3. A sand slurry tank to prevent bridging according to claim 2, wherein: When the anti-piling driving motor (2) drives the rotating shaft (7) to rotate, the anti-piling conical cap (6) drives the hydraulic lifting column (8) to rotate, and the anti-piling flattening rod (9) rotates in the inner cavity of the mortar tank body (1) and flattens the piled mortar by the bottom surface of the anti-piling flattening rod (9).

4. A sand slurry tank according to claim 3, wherein: The mounting chamber (20) is also fixedly provided with a positioning cross rod (18), the flattening push-pull plate (12) is transversely penetrated by the positioning cross rod (18), and when the electric push-pull rod (19) drives the flattening push-pull plate (12) to linearly move, the flattening push-pull plate (12) penetrates and moves on the positioning cross rod (18).

5. A sand slurry tank according to claim 4, wherein: The inside of the anti-piling conical cap (6) is also provided with a vibration shaking assembly, the inner wall of the anti-piling conical cap (6) is welded with a mounting support plate (13), and the vibration shaking assembly is mounted on the top surface of the mounting support plate (13).

6. A sand slurry tank according to claim 5, wherein: The vibration shaking assembly comprises a double-head motor (15) mounted on the top surface of the mounting support plate (13) and an eccentric hitting wheel disc (17) fixedly mounted on the output shafts at both ends of the double-head motor (15).

7. A sand slurry tank according to claim 6, wherein: The top surface of the mounting support plate (13) is provided with a bottom plate (14) for bearing the double-head motor (15), the both sides of the double-head motor (15) and located on the top surface of the bottom plate (14) are longitudinally provided with stroke through grooves (16), and the stroke through grooves (16) longitudinally penetrate the mounting support plate (13).

8. A sand slurry tank according to claim 7, wherein: The stroke through grooves (16) are located directly below the eccentric hitting wheel disc (17), and when the eccentric end of the eccentric hitting wheel disc (17) rotates, it runs through the stroke through grooves (16).

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