Zinc alloy ingot cooling conveying line

Abstract

The utility model relates to a zinc alloy ingot cooling conveying line. The zinc alloy ingot cooling conveying line comprises a cast ingot conveying chain and a formed ingot conveying chain; the formed ingot conveying chain is installed on the lower side of the tail end of the cast ingot conveying chain, and the position correcting mechanism and the zinc alloy ingot front and back detecting and correcting mechanism are sequentially installed on the formed ingot conveying chain. According to the device, the zinc alloy ingots on the zinc alloy ingot conveying chain are subjected to position correction, cooling, positive and negative detection and correction through the position correction mechanism, the cooling mechanism and the zinc alloy ingot positive and negative detection and correction mechanism, it is guaranteed that the follow-up stacking process is efficiently carried out, and it is guaranteed that zinc alloy ingot stacks are stacked in order.

Description

Technical Field

[0001] This application relates to the field of zinc ingot conveying devices, and more particularly to a zinc alloy ingot cooling conveying line. Background Technology

[0002] In related technologies, after zinc alloy ingots are cast by an ingot casting machine, they need to be transported to the packaging process. During the process of the zinc alloy ingots falling from the ingot casting machine onto the conveyor chain, they may deviate or flip over. When the zinc alloy ingots deviate, they may fall during the transport process or affect the subsequent stacking process. When the zinc alloy ingots flip over, the stacking process will result in uneven stacks of zinc alloy ingots and will also affect the efficiency of subsequent processing. Utility Model Content

[0003] To address or partially address the problems existing in related technologies, this application provides a zinc alloy ingot cooling conveyor line, which can perform position correction, cooling, forward and reverse detection and correction of zinc alloy ingots on the zinc alloy ingot conveyor chain, ensuring the efficient execution of subsequent palletizing processes.

[0004] This application provides a zinc alloy ingot cooling conveyor line, including an ingot conveyor chain 1 and a shaped ingot conveyor chain 2; the shaped ingot conveyor chain 2 is installed on the lower end of the ingot conveyor chain 1, and a position correction mechanism 4 and a zinc alloy ingot forward and reverse detection correction mechanism 6 are sequentially installed on the shaped ingot conveyor chain 2.

[0005] The zinc alloy ingot forward and reverse detection and correction mechanism 6 includes a detection spring 61, a limiting block 64, and a flipping clamping device 65. The detection spring 61 is obliquely installed in the middle of two conveyor chains via a spring mounting bracket 62. The top of the detection spring 61 is higher than the upper end face of the conveyor chain, and the height of the detection spring 61 beyond the upper end face of the conveyor chain is less than the depth of the groove in the middle of the upper end face of the zinc alloy ingot. An acceleration sensor 63 is installed on the detection spring 61. The limiting block 64 and the flipping clamping device 65 are respectively installed on the frame on both sides of the forming ingot conveyor chain 2 behind the detection spring 61. A first positioning detection device 66 is installed on the limiting block 64. The first positioning detection device 66 is located directly above the forming ingot conveyor chain 2. The acceleration sensor 63, the first positioning detection device 66, and the flipping clamping device 65 are electrically connected to the controller of the device.

[0006] Optionally, in some embodiments, a striking hammer 3 is installed on the frame at the end of the ingot conveyor chain 1.

[0007] Optionally, in some embodiments, the position correction mechanism 4 includes a limiting plate 41, a limiting plate control cylinder 42, a correction push plate 43, and a push plate control cylinder 44. The limiting plate 41 is vertically installed between two conveyor chains via the limiting plate control cylinder 42. The correction push plate 43 is symmetrically installed on both sides of the frame of the forming ingot conveyor chain 2 via the push plate control cylinder 44, and the correction push plate 43 is located in front of the limiting plate 41. A second positioning detection device 45 is installed on the limiting plate 41. The limiting plate control cylinder 42, the push plate control cylinder 44, and the second positioning detection device 45 are electrically connected to the controller of the device.

[0008] Optionally, in some embodiments, a cooling mechanism 5 is also installed on the forming ingot conveyor chain 2, and the cooling mechanism 5 is located between the position correction mechanism 4 and the zinc alloy ingot forward and reverse detection correction mechanism 6.

[0009] Optionally, in some embodiments, the cooling mechanism 5 includes a cooling cover 51 and a water supply pipe 52. The cooling cover 51 is installed on the forming ingot conveying chain 2, and its top is connected to a water supply device through the water supply pipe 52. The lower end of the water supply pipe 52 passes through the top of the cooling cover 51 and is connected to a cooling pipe 53. Cooling nozzles 54 are evenly installed on the cooling pipe 53.

[0010] Optionally, in some embodiments, a water recovery tank 55 is provided on the lower side of the cooling shroud 51, the outlet of the water recovery tank 55 is connected to the cooling tower 56, and the outlet of the cooling tower 56 is connected to the water supply device.

[0011] Optionally, in some embodiments, the flipping clamping device 65 includes a rotary telescopic cylinder 651 and a flipping clamp 652. The rotary telescopic cylinder 651 is mounted on a frame on one side of the forming ingot conveyor chain 2, and a flipping clamp 652 matching the thickness of the zinc alloy ingot is connected to its telescopic rod.

[0012] The technical solution provided in this application may include the following beneficial effects:

[0013] This application uses a position correction mechanism, a cooling mechanism, and a zinc alloy ingot forward and reverse detection and correction mechanism to perform position correction, cooling, forward and reverse detection and correction on the zinc alloy ingot conveyor chain, ensuring the efficient execution of subsequent palletizing processes and ensuring the neat stacking of zinc alloy ingots.

[0014] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0015] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0016] Figure 1 This is a schematic diagram of the structure of the zinc alloy ingot cooling conveyor line shown in Embodiment 1 of this application;

[0017] Figure 2 This is a schematic diagram of the zinc alloy ingot forward and reverse detection and correction mechanism shown in the embodiments of this application, in which the zinc alloy ingot is conveyed with the front side facing down;

[0018] Figure 3 This is a schematic diagram of the zinc alloy ingot forward and reverse detection and correction mechanism shown in the embodiments of this application, in the state structure when the zinc alloy ingot is conveyed with the reverse side facing down;

[0019] Figure 4 This is a schematic diagram of the position correction mechanism shown in Embodiment 2 of this application;

[0020] Figure 5 This is a schematic diagram of the zinc alloy ingot cooling conveyor line shown in Embodiment 3 of this application.

[0021] Figure label:

[0022] 1-Ingot conveyor chain, 2-Formed ingot conveyor chain, 3-Striking hammer, 4-Position correction mechanism, 5-Cooling mechanism, 6-Zinc alloy ingot forward and reverse detection and correction mechanism, 41-Limiting plate, 42-Limiting plate control cylinder, 43-Correction push plate, 44-Push plate control cylinder, 45-Second positioning detection device, 51-Cooling cover, 52-Water supply pipe, 53-Cooling pipe, 54-Cooling nozzle, 55-Recovery water tank, 56-Cooling tower, 61-Detection spring, 62-Spring mounting bracket, 63-Acceleration sensor, 64-Limiting block, 65-Tilting clamping device, 66-First positioning detection device, 651-Rotating telescopic cylinder, 652-Tilting clamp. Detailed Implementation

[0023] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0024] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0025] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0026] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0027] To address the aforementioned issues, this application provides a zinc alloy ingot cooling conveyor line that can perform position correction, cooling, forward and reverse detection and correction of zinc alloy ingots on the zinc alloy ingot conveyor chain, ensuring the efficient execution of subsequent palletizing processes.

[0028] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0029] Example 1

[0030] See Figure 1 The zinc alloy ingot cooling conveyor line includes an ingot conveyor chain 1 and a forming ingot conveyor chain 2. The forming ingot conveyor chain 2 is installed on the lower side of the end of the ingot conveyor chain 1. A hammer 3 is installed on the frame at the end of the ingot conveyor chain 1. A position correction mechanism 4 and a zinc alloy ingot forward and reverse detection correction mechanism 6 are sequentially installed on the forming ingot conveyor chain 2.

[0031] The zinc alloy ingot falls from the ingot conveyor chain 1 onto the forming ingot conveyor chain 2. Then, the position of the zinc alloy ingot is corrected by the position correction mechanism 4. The forward and reverse direction of the zinc alloy ingot is detected by the zinc alloy ingot forward and reverse detection correction mechanism 6, and the zinc alloy ingot that is being flipped is flipped. The hammer 3 automatically strikes the ingot mold on the ingot conveyor chain 1 to ensure that the zinc alloy ingot can fall off normally. The automatic striking structure of the hammer 3 is a conventional technology in this field and will not be described in detail here.

[0032] The zinc alloy ingot forward and reverse detection and correction mechanism 6 includes a detection spring 61, a limiting block 64, and a flipping clamping device 65. The detection spring 61 is obliquely mounted on the middle of two conveyor chains via a spring mounting bracket 62. The top of the detection spring 61 is higher than the upper end face of the conveyor chain, and the height of the detection spring 61 beyond the upper end face of the conveyor chain is less than the depth of the groove in the middle of the upper end face of the zinc alloy ingot. An acceleration sensor 63 is mounted on the detection spring 61. The limiting block 64 and the flipping clamping device 65 are respectively mounted on the rear side of the detection spring 61. On the frames on both sides of the forming ingot conveyor chain 2, a first positioning detection device 66 is installed on the limiting block 64. The first positioning detection device 66 is located directly above the forming ingot conveyor chain 2. The acceleration sensor 63, the first positioning detection device 66, and the flipping clamping device 65 are electrically connected to the controller of the device. The flipping clamping device 65 includes a rotary telescopic cylinder 651 and a flipping clamp 652. The rotary telescopic cylinder 651 is installed on one side of the frame of the forming ingot conveyor chain 2, and a flipping clamp 652 matching the thickness of the zinc alloy ingot is connected to its telescopic rod.

[0033] A groove is provided in the center of the reverse side of the zinc alloy ingot. When the zinc alloy ingot is conveyed on the forming ingot conveyor chain 2, see... Figure 2 When the zinc alloy ingot is conveyed face down, its lower surface presses down on the detection spring 61, causing the detection spring 61 to move. The acceleration sensor 63 installed on it detects the movement of the detection spring 61 and transmits the signal to the controller of the device. See [link to device controller]. Figure 3 When the zinc alloy ingot is conveyed with its reverse side facing down, the detection spring 61 will not move due to the presence of the groove. The first positioning detection device 66 behind it detects whether the zinc alloy ingot has passed. When the acceleration sensor 63 detects the movement of the detection spring 61, it proves that the zinc alloy ingot is conveyed with its front side facing down, and the flipping clamping device 65 does not operate. When the acceleration sensor 63 does not detect the movement of the detection spring 61, but the first positioning detection device 66 detects that the zinc alloy ingot has reached its bottom, it proves that the zinc alloy ingot is conveyed with its reverse side facing down. The controller of the device controls the rotation telescopic cylinder 651 to move. The rotation telescopic cylinder 651 extends and drives the flipping clamp 652 to extend and clamp the zinc alloy ingot. The limit block 64 limits the zinc alloy ingot to prevent it from moving laterally during the clamping process. Then the rotation telescopic cylinder 651 controls the flipping clamp 652 to flip the zinc alloy ingot.

[0034] The flip clamp 652 uses a fixed opening clamp that matches the thickness of the zinc alloy ingot or a clamping device with an adjustable opening. Such clamps are conventional mechanical structures and will not be described in detail here.

[0035] Example 2

[0036] See Figure 4 Based on Embodiment 1, the position correction mechanism 4 includes a limiting plate 41, a limiting plate control cylinder 42, a correction push plate 43, and a push plate control cylinder 44. The limiting plate 41 is vertically installed between two conveyor chains via the limiting plate control cylinder 42. The correction push plate 43 is symmetrically installed on both sides of the frame of the forming ingot conveyor chain 2 via the push plate control cylinder 44, and the correction push plate 43 is located in front of the limiting plate 41. A second positioning detection device 45 is installed on the limiting plate 41. The limiting plate control cylinder 42, the push plate control cylinder 44, and the second positioning detection device 45 are electrically connected to the controller of the device.

[0037] A second positioning detection device 45 is installed on the limiting plate 41. The limiting plate control cylinder 42 is in the extended state. When the second positioning detection device 45 detects that the zinc alloy ingot is in place, it transmits a signal to the controller of the device. The controller controls the push plate control cylinder 44 to run, driving the two straightening push plates 43 to clamp and push the two ends of the zinc alloy ingot at the same time. The pushing limit position of the straightening push plate 43 is at the position where the zinc alloy ingot is neatly conveyed. Then, the push plate control cylinder 44 retracts, the limiting plate control cylinder 42 retracts, and the limiting plate 41 moves down to the lower side of the zinc alloy ingot. The straightened zinc alloy ingot continues to be conveyed on the forming ingot conveyor chain 2.

[0038] Example 3

[0039] See Figure 5 Based on Example 1, a cooling mechanism 5 is also installed on the forming ingot conveyor chain 2. The cooling mechanism 5 is located between the position correction mechanism 4 and the zinc alloy ingot forward and reverse detection correction mechanism 6. The cooling mechanism 5 includes a cooling cover 51 and a water supply pipe 52. The cooling cover 51 is installed on the forming ingot conveyor chain 2. Its top is connected to a water supply device through the water supply pipe 52. The lower end of the water supply pipe 52 passes through the top of the cooling cover 51 and is connected to a cooling pipe 53. Cooling nozzles 54 are evenly installed on the cooling pipe 53. A recovery water tank 55 is provided on the lower side of the cooling cover 51. The outlet of the recovery water tank 55 is connected to a cooling tower 56. The outlet of the cooling tower 56 is connected to the water supply device.

[0040] The water supply device supplies water through the water supply pipe 52. The water flows through the water supply pipe 52 into the cooling pipe 53, and then sprays water onto the zinc alloy ingot through the cooling nozzle 54 to cool it. The sprayed water is recycled into the recycling water tank 55. The water in the recycling water tank 55 enters the cooling tower 56 for cooling, and then flows back to the water supply device for recycling, saving water resources. A water supply valve is installed on the water supply pipe 52 to facilitate the control of the cooling water.

[0041] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0042] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0043] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A zinc alloy ingot cooling conveyor line characterized by: The zinc alloy ingot cooling conveying line comprises a cast ingot conveying chain (1) and a shaped ingot conveying chain (2); the shaped ingot conveying chain (2) is installed at the lower side of the end of the cast ingot conveying chain (1), and a position correction mechanism (4) and a zinc alloy ingot forward and reverse detection correction mechanism (6) are sequentially installed on the shaped ingot conveying chain (2). The zinc alloy ingot forward and reverse detection correction mechanism (6) comprises a detection spring (61), a limiting block (64) and a turnover clamping device (65); the detection spring (61) is obliquely installed in the middle of the two conveying chains through a spring mounting frame (62), the top of the detection spring (61) is higher than the upper end surface of the conveying chain, and the height of the detection spring (61) beyond the upper end surface of the conveying chain is less than the depth of the middle groove of the upper end surface of the zinc alloy ingot; an acceleration sensor (63) is installed on the detection spring (61); the limiting block (64) and the turnover clamping device (65) are correspondingly installed on the racks on the two sides of the shaped ingot conveying chain (2) at the back side of the detection spring (61); a first arrival detection device (66) is installed on the limiting block (64) and is located directly above the shaped ingot conveying chain (2); and the acceleration sensor (63), the first arrival detection device (66) and the turnover clamping device (65) are respectively electrically connected with the controller of the device.

2. The zinc alloy ingot cooling conveyor line of claim 1, wherein: A knocking hammer (3) is installed on the rack at the end of the cast ingot conveying chain (1).

3. The zinc alloy ingot cooling conveyor line according to claim 1 or 2, characterized in that: The position correction mechanism (4) comprises a limiting plate (41), a limiting plate control cylinder (42), a correction push plate (43) and a push plate control cylinder (44); the limiting plate (41) is vertically installed between the two conveying chains through the limiting plate control cylinder (42); the correction push plate (43) is symmetrically installed on the racks on the two sides of the shaped ingot conveying chain (2) through the push plate control cylinder (44) and is located at the front side of the limiting plate (41); a second arrival detection device (45) is installed on the limiting plate (41); and the limiting plate control cylinder (42), the push plate control cylinder (44) and the second arrival detection device (45) are respectively electrically connected with the controller of the device.

4. The zinc alloy ingot cooling conveyor line of claim 3, wherein: A cooling mechanism (5) is further installed on the shaped ingot conveying chain (2) and is located between the position correction mechanism (4) and the zinc alloy ingot forward and reverse detection correction mechanism (6).

5. The zinc alloy ingot cooling conveyor line of claim 4, wherein: The cooling mechanism (5) comprises a cooling cover (51) and a water supply pipe (52); the cooling cover (51) is installed on the shaped ingot conveying chain (2) and is connected with a water supply device through the water supply pipe (52) at the top thereof; a cooling pipe (53) is installed on the lower end of the water supply pipe (52) and is connected with the cooling cover (51); and cooling nozzles (54) are uniformly installed on the cooling pipe (53).

6. The zinc alloy ingot cooling conveyor line of claim 5, wherein: A recovery water tank (55) is arranged at the lower side of the cooling cover (51); a water outlet of the recovery water tank (55) is connected with a cooling tower (56); and a water outlet of the cooling tower (56) is connected with the water supply device.

7. The zinc alloy ingot cooling conveyor line of claim 1, 2, 4, 5, or 6, wherein: The turnover clamping device (65) comprises a rotary telescopic cylinder (651) and a turnover clamp (652), the rotary telescopic cylinder (651) is installed on one side of the frame of the molding ingot conveying chain (2), and the telescopic rod of the rotary telescopic cylinder (651) is connected with the turnover clamp (652) matched with the thickness of the zinc alloy ingot.

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