Novel methanol separation device
By incorporating a filtration mechanism and a heating and stirring structure into the methanol separation unit, the problem of impurities and water vapor in the separated methanol is solved, achieving efficient filtration and drying of methanol and improving the separation efficiency and quality of methanol.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-20
AI Technical Summary
Existing methanol separation units may contain impurities and water vapor after separation, leading to a decrease in methanol quality.
A filter mechanism, including a filter housing, a fan, and a drying box, is embedded in the upper surface of the separation tank. Combined with a heating tank and stirring blades, it enables the filtration, drying, and heating separation of methanol.
This improves the separation efficiency and quality of methanol, and avoids the impact of impurities and water vapor on the quality of methanol collection.
Smart Images

Figure CN224009031U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of methanol separation technology, and in particular to a novel methanol separation device. Background Technology
[0002] Methanol has a wide range of uses. It is a basic organic chemical raw material and a high-quality fuel, mainly used in fine chemicals, plastics and other fields to manufacture a variety of organic products such as formaldehyde, acetic acid, chloromethane, methylamine, and dimethyl thioester. It is also one of the important raw materials for pesticides and fertilizers. In the methanol production process, it is necessary to separate it.
[0003] A search revealed an existing patent (publication number: CN221981567U) that "discloses a methanol separation device, including a mounting base and a separation device. The separation device is mounted on the mounting base and includes a heating separation structure, an auxiliary separation structure, and a collection structure. The heating separation structure is mounted on the mounting base, and the auxiliary separation structure is mounted on the mounting base. The heating separation structure includes a heating tank, a temperature controller, a drive motor, a stirring shaft, a first one-way valve, stirring blades, and a separation tube. This utility model relates to the field of methanol separation technology and has the following beneficial effects: This invention is equipped with a heating separation structure. Through the cooperation between the various components of the heating separation structure, the mixture can be heated. Since the vaporization temperature of methanol is relatively low, methanol is heated and vaporized first. By stirring the mixture, the vaporization effect of methanol can be guaranteed. This invention is equipped with an auxiliary separation structure. Through the cooperation between the various components of the auxiliary separation structure, the vaporized methanol can be reheated, ensuring the purification quality of methanol."
[0004] In the process of developing this application, the inventors discovered the following problems with the prior art: Although the patented technology can heat and separate methanol in the mixture and purify the methanol by setting up a heating separation mechanism and an auxiliary separation mechanism, there are problems that the methanol may contain impurities after separation and water vapor after heating, which leads to a decrease in the quality of methanol after separation and collection, affecting the collection quality. Those skilled in the art have provided a new methanol separation device to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a novel methanol separation device. By embedding a filter mechanism on the upper surface of the separation tank, methanol can be filtered while being discharged, thus improving its quality. A drying box is installed on the upper end of the filter mechanism to dry the filtered methanol, further improving its quality. Additionally, two stirring blades are installed to enhance the methanol separation efficiency during rotation.
[0006] In order to achieve the above object, the utility model provides the following technical scheme:
[0007] A novel methanol separation device, including separation bucket, the midpoint of the upper end surface of separation bucket is embedded with filter mechanism, the filter mechanism includes filter shell, the lower end of the inside of filter shell is embedded with fixed shell, the fan is rotatably arranged in the fixed shell, the filter plate is movably embedded in the upper end midpoint of one side of filter shell, the drying box is connected to the upper end surface of filter shell;
[0008] The control valve is embedded on one side of the outer surface of the separation bucket, the heating barrel is embedded on the inner surface of the separation bucket, the rotating shaft is fixedly embedded on the inner bottom surface of the heating barrel, the stirring blades are fixedly arranged on both sides of the outer surface of the rotating shaft, and the fixed rod is fixedly arranged on the inner surface of the separation bucket.
[0009] Further, the lower end of the filter shell is fixedly embedded at the midpoint of the upper end surface of the separation bucket, a plurality of exhaust holes are formed in the lower end surface of the fixed shell, and the upper end surface of the filter shell and the lower end surface of the drying box are embeddedly connected.
[0010] Further, the control valve is movably connected to one side of the separation bucket, the spray head is movably connected to the midpoint below the fixed rod, and the end of the connecting pipe away from the control valve is movably embedded at the midpoint of the upper end surface of the fixed plate and the spray head.
[0011] Further, the protective shell is fixedly arranged at the midpoint of the lower end surface of the separation bucket, the servo motor is movably arranged in the protective shell, and the output end of the servo motor is fixedly connected to the lower end surface of the transmission shaft.
[0012] Further, the clamping port is movably arranged at the midpoint of the upper end surface of the drying box, and the output pipe is fixedly arranged at the upper end surface of the clamping port.
[0013] Further, the collecting box is movably arranged at the end of the output pipe away from the clamping port, and the collecting box is arranged on one side of the separation bucket.
[0014] Further, the base is fixedly arranged at the lower end surface of the separation bucket, and the four supporting columns are fixedly arranged at the lower end surface of the base.
[0015] The utility model has the advantages of:
[0016] 1. The utility model proposes a novel methanol separation device, through the lower end of the inner surface of separation bucket inserts setting heating bucket after can rotate the inner bottom surface midpoint of heating bucket inserts setting rotating shaft, the outer surface both sides of rotating shaft all are fixedly set with stirring vane, can gather in heating bucket after carrying out spraying to methanol mixed solution through shower nozzle, can carry out stirring to mixed solution in heating bucket under the condition that rotating shaft and stirring vane rotate, thereby can improve the decomposition efficiency of mixed solution in heating bucket, when carrying out spraying to mixed solution through shower nozzle, because the volatility of methanol is strong, can carry out preliminary separation to methanol part of methanol when spraying, also can further improve the efficiency of methanol separation.
[0017] 2. The utility model proposes a novel methanol separation device, through the upper end of separation bucket inserts setting filter mechanism after can rotate the lower end of filter shell in filter mechanism inserts setting fixed shell and fan, the fan that sets up can extract and discharge the methanol separated out in separation bucket, and the filter plate that rotates inserts setting in filter shell can filter the methanol that discharges, thereby can better filter methanol, improve the quality of methanol, and after the dry box is connected and set on the upper end of filter mechanism, the filtered methanol can be dried, thereby can further improve the quality of methanol, and also can avoid the influence of water vapor that methanol has on the collected methanol. DRAWINGS
[0018] Figure 1 It is the first axis measurement schematic drawing of the utility model;
[0019] Figure 2 It is the second axis measurement schematic drawing of the utility model;
[0020] Figure 3 It is the section schematic drawing of the utility model;
[0021] Figure 4 It is the filter mechanism section schematic drawing of the utility model.
[0022] Legend:
[0023] 1, output pipe;2, collection box;3, clamping port;4, dry box;5, filter mechanism;6, control valve;7, separation bucket;8, base;9, support column;10, protection shell;11, heating bucket;12, stirring vane;13, servo motor;14, connecting pipe;15, fixed rod;16, shower nozzle;17, rotating shaft;501, filter shell;502, filter plate;503, fixed shell;504, exhaust hole;505, fan. Specific implementation
[0024] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0025] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Figures 1 to 4 The novel methanol separation device comprises a separation barrel 7, a filtering mechanism 5 is embedded at the midpoint of the upper end face of the separation barrel 7, the filtering mechanism 5 comprises a filtering shell 501, a fixed shell 503 is embedded at the lower end inside the filtering shell 501, a fan 505 is rotatably arranged in the fixed shell 503, a filter plate 502 is movably embedded at the midpoint of the upper end of one side of the filtering shell 501, and a drying box 4 is clamped and arranged on the upper end face of the filtering shell 501.
[0026] A control valve 6 is embedded at the upper end of one side of the outer surface of the separation barrel 7, a heating barrel 11 is embedded at the lower end of the inner surface of the separation barrel 7, a rotating shaft 17 is fixedly embedded on the inner bottom face of the heating barrel 11, stirring blades 12 are fixedly arranged at the upper end of both sides of the outer surface of the rotating shaft 17, and a fixed rod 15 is fixedly arranged at the upper end of the inner surface of the separation barrel 7.
[0027] Specifically, after the filtering shell 501 of the filtering mechanism 5 is embedded at the upper end face of the separation barrel 7, the fixed shell 503 and the fan 505 can be embedded at the lower end of the filtering shell 501, the fan 505 arranged in the fixed shell 503 can extract and discharge the separated methanol in the separation barrel 7, the filter plate 502 embedded in the filtering shell 501 can filter the discharged methanol, the quality of the methanol is improved, the drying box 4 arranged on the upper end face of the filtering shell 501 can dry the methanol, and the quality of the methanol can be further improved, after the heating barrel 11 is embedded at the lower end of the inner surface of the separation barrel 7, the control valve 6 embedded on one side of the separation barrel 7 can transport the methanol mixture to the heating barrel 11 for separation, after the rotating shaft 17 is rotatably embedded on the inner bottom face of the heating barrel 11, the stirring blades 12 can be fixedly arranged at both sides of the outer surface of the rotating shaft 17, and when the stirring blades 12 and the rotating shaft 17 rotate, the methanol mixture in the heating barrel 11 can be better stirred, so that the separation efficiency of the methanol mixture in the heating barrel 11 can be improved.
[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Figure 3 And Figure 4 The lower end of the filtering shell 501 is fixedly embedded at the midpoint of the upper end face of the separation barrel 7, a plurality of exhaust holes 504 are formed in the lower end face of the fixed shell 503, and the upper end face of the filtering shell 501 and the lower end face of the drying box 4 are embeddedly connected.
[0029] Specifically, after embedding the filter shell 501 on the upper end face of the separation barrel 7, the filter mechanism 5 can be better arranged on the upper end of the separation barrel 7, and the plurality of exhaust holes opened on the lower end face of the fixed shell 503 can better enable the fan 505 to extract methanol, and after the upper end face of the filter shell 501 and the lower end face of the drying box 4 are embedded and connected, the filtered methanol can be better transported into the drying box 4 for drying treatment.
[0030] With reference to Figure 3 , the control valve 6 is clamped on one side of the separation barrel 7 and is provided with a connecting pipe 14, a nozzle 16 is clamped at the midpoint below the fixed rod 15, and the end of the connecting pipe 14 away from the control valve 6 is embedded and clamped at the midpoint of the upper end face of the fixed plate and the nozzle 16.
[0031] Specifically, after the connecting pipe 14 is clamped on one side of the control valve 6, it can be embedded and connected with the fixed rod 15 fixed in the separation barrel 7, and can also be clamped and fixed with the nozzle 16 clamped on the lower end face of the fixed plate, so that the nozzle 16 can spray the transported methanol mixture.
[0032] With reference to Figure 3 , a protective shell 10 is fixed at the midpoint of the lower end face of the separation barrel 7, and a servo motor 13 is embedded in the protective shell 10, and the output end of the servo motor 13 is fixedly connected through the lower end face of the separation barrel 7 and the rotating shaft 17.
[0033] Specifically, after the protective shell 10 is fixed on the lower end face of the separation barrel 7, the servo motor 13 can be embedded in the protective shell 10, and after the output end of the servo motor 13 is fixedly connected through the separation barrel 7 and the rotating shaft 17, the servo motor 13 can drive the rotating shaft 17 and the stirring blade 12 to rotate, so that the mixture can be better stirred, and the protective shell 10 can protect the servo motor 13.
[0034] With reference to Figure 1 , a clamping port 3 is clamped at the midpoint of the upper end face of the drying box 4, and an output pipe 1 is fixedly arranged on the upper end face of the clamping port 3.
[0035] Specifically, after the clamping port 3 is clamped on the upper end face of the drying box 4, it can be connected with the output pipe 1, so that the filtered and dried methanol can be better discharged into the collection box 2.
[0036] With reference to Figure 1 , the end of the output pipe 1 away from the clamping port 3 is clamped with a collection box 2, and the collection box 2 is arranged on one side of the separation barrel 7.
[0037] Specifically, the output pipe 1 and the collection box 2 are clamped, and the dried and filtered methanol can be stored, and the collection box 2 can be arranged on the same plane as the upper end of the separation barrel 7.
[0038] Referring to Figure 2 The lower end surface of the separation barrel 7 is fixedly provided with a base 8, and the lower end surface of the base 8 is fixedly provided with four support columns 9.
[0039] Specifically, after the base 8 provided with the support column 9 is arranged on the lower end surface of the separation barrel 7, the separation barrel 7 can be supported and fixed.
[0040] Working principle: in use, the user can connect the drying box 4 and the collection box 2 through the output pipe 1 provided with the clamping port 3 by clamping, and the user can open the control valve 6 to deliver the methanol mixture to the inside of the separation barrel 7 through the connecting pipe 14, and the spray head 16 arranged can spray the methanol mixture, and the sprayed methanol mixture can be gathered in the heating barrel 11 and heated under the action of the heating barrel 11, and the servo motor 13 arranged can drive the rotating shaft 17 and the stirring blade 12 to stir the methanol mixture, which can better separate the methanol mixture, and after the fan 505 in the filtering mechanism 5, the methanol separated in the separation barrel 7 can be discharged and filtered, and the filtered methanol can be dried in the drying box 4 arranged and completed, and then discharged into the collection box 2 for storage, and after the user completes, the user can pull out the filter plate 502 embedded in the filtering mechanism 5 for replacement.
[0041] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A novel methanol separation device, comprising a separation tank (7), characterized in that: A filter mechanism (5) is embedded at the midpoint of the upper end face of the separation tank (7). The filter mechanism (5) includes a filter housing (501). A fixed housing (503) is embedded in the lower end of the filter housing (501). A fan (505) is rotatably installed inside the fixed housing (503). A filter plate (502) is movably embedded at the midpoint of the upper end on one side of the filter housing (501). A drying box (4) is snapped onto the upper end face of the filter housing (501). A control valve (6) is embedded in the upper part of one side of the outer surface of the separation tank (7). A heating tank (11) is embedded in the lower part of the inner surface of the separation tank (7). A rotating shaft (17) is embedded and fixed in the bottom of the heating tank (11). Stirring blades (12) are fixed in the upper part of both sides of the outer surface of the rotating shaft (17). A fixing rod (15) is fixed in the upper part of the inner surface of the separation tank (7).
2. The novel methanol separation device according to claim 1, characterized in that: The filter housing (501) is embedded and fixed at the midpoint of the upper surface of the separation tank (7) at the lower end. The lower surface of the fixed housing (503) is provided with multiple exhaust holes (504). The upper surface of the filter housing (501) and the lower surface of the drying box (4) are fitted together.
3. The novel methanol separation device according to claim 1, characterized in that: The control valve (6) is located inside the separation tank (7) and a connecting pipe (14) is snapped onto one side. A nozzle (16) is snapped onto the midpoint below the fixing rod (15). The end of the connecting pipe (14) away from the control valve (6) is embedded in the midpoint of the upper surface of the fixing plate and snapped onto the nozzle (16).
4. The novel methanol separation device according to claim 1, characterized in that: A protective shell (10) is fixedly installed at the midpoint of the lower end face of the separation barrel (7). A servo motor (13) is embedded in the protective shell (10). The output end of the servo motor (13) passes through the lower end face of the separation barrel (7) and is fixedly connected to the rotating shaft (17).
5. A novel methanol separation device according to claim 1, characterized in that: The drying box (4) has a snap-fit interface (3) at the midpoint of the upper end face, and an output tube (1) is fixedly installed on the upper end face of the snap-fit interface (3).
6. A novel methanol separation device according to claim 5, characterized in that: The end of the output tube (1) away from the card interface (3) is connected to a collection box (2), which is located on one side of the separation bucket (7).
7. A novel methanol separation device according to claim 1, characterized in that: The lower end face of the separation tank (7) is fixedly provided with a base (8), and the lower end face of the base (8) is fixedly provided with four support columns (9).
Citation Information
Patent Citations
Methanol separation device
CN221981567U