Manipulator automatic spraying device for container chassis

Abstract

The utility model relates to the technical field of container chassis spraying, in particular to a container chassis manipulator automatic spraying device which comprises a manipulator body, one end of the manipulator body is rotatably connected with a fixing rod, one end of the fixing rod is fixedly provided with a spraying head, and the side face of the fixing rod is fixedly provided with a first flow dividing pipe. A first flow dividing pipe is arranged on the bottom frame, a first fan is arranged on one side of the first flow dividing pipe, an air inlet pipe is fixedly arranged on an air inlet of the first fan, an air outlet pipe is fixedly arranged on an air outlet of the first fan, and a dust collecting box is arranged between the first fan and the first flow dividing pipe. And the blown-away dust can be collected, it is avoided that too much dust is attached to the position, needing to be sprayed, of the bottom frame or too much dust is contained in air, so that the sprayed paint is not firmly attached to the bottom frame, meanwhile, the flatness of the sprayed paint on the surface of the bottom frame is improved, and therefore the spraying quality of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to container chassis spraying technical field especially relates to a container chassis manipulator automation spraying device. BACKGROUND

[0002] The container chassis manipulator automation spraying device is an automatic spraying equipment specially designed for container chassis, which is usually used in the process of container manufacturing and maintenance to improve the spraying efficiency and consistency, and reduce the labor cost and safety risks in the spraying process.

[0003] The existing container chassis manipulator automation spraying device, when in use, starts the fixed type spray nozzle to spray the container floor beam joint, bottom side beam vertical surface and bottom side beam edge joint when the container is transported by air, and when the container approaches the end position, the cylinder is positioned after the container is stopped, and then the robot is started to spray the lower chassis black paint, complete the spraying operation of the bottom beam / short bottom beam vertical surface and R angle, bottom beam / short bottom beam screw surface and upper inner vertical surface and wood floor surface, and after the spraying operation is completed, the cylinder positioning device is released, the robot spraying is completed, and the output completion signal is output, and the movable conveying is completed, wherein the robot operation, conveying and front and rear station robots are all provided with interlocking and locking systems to prevent the robot from colliding.

[0004] However, in the implementation of the related technology, it is found that the existing container chassis manipulator automation spraying device has the following problems: when the manipulator drives the spray head to move to the specified position, the specified position of the chassis is sprayed by the spray head, but the dust attached to the surface of the chassis cannot be effectively removed, and when there is much dust attached to the surface of the chassis, it is easy to cause uneven or unfirm paint adhesion, thereby reducing the spraying quality of the device. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a container chassis manipulator automation spraying device.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a container underframe mechanical hand automation spraying device, including the mechanical hand main part, one end of the mechanical hand main part is rotatably connected with the fixed link, one end of the fixed link is fixedly designed with the spraying head, the side surface of the fixed link is fixedly designed with the first shunt pipe, one side of the first shunt pipe is equipped with the first fan, the air inlet of the first fan is fixedly designed with the air inlet pipe, the air outlet of the first fan is fixedly designed with the air outlet pipe, and the dust collecting box is arranged between the first fan and the first shunt pipe, the inside of the dust collecting box is equipped with the filter screen, the inside of the dust collecting box is equipped with the collection box, one side of the dust collecting box is fixedly designed with the flow guide pipe, the other side of the first shunt pipe is fixedly designed with a plurality of air pipes, one end of a plurality of air pipes is fixedly designed with the installation pipe, one end of a plurality of installation pipes is fixedly designed with the dust suction hopper, the side surface of the first shunt pipe is fixedly designed with the second shunt pipe, one side of the second shunt pipe is equipped with the second fan, the air inlet of the second fan is fixedly designed with the air inlet pipe, the air outlet of the second fan is fixedly designed with the air outlet pipe, the other side of the second shunt pipe is fixedly designed with a plurality of flow pipes, and one end of a plurality of flow pipes is fixedly designed with the air injection head.

[0007] As a further description of the above technical scheme: the side surface of the fixed link is fixedly designed with a plurality of fixed seats, and the side surfaces of a plurality of fixed seats are fixedly connected with the side surfaces of a plurality of installation pipes respectively, and the fixed link is convenient for limiting the fixed seat.

[0008] As a further description of the above technical scheme: the side surface of the fixed link is fixedly designed with a plurality of fixed seats, and the side surfaces of a plurality of fixed seats are fixedly connected with the side surfaces of a plurality of installation pipes respectively, and the fixed link is convenient for limiting the fixed seat.

[0009] As a further description of the above technical scheme: the side surface of the first fan is fixedly connected with the side surface of the fixed link, and the side surface of the second fan is fixedly connected with the side surface of the fixed link, and the first fan is convenient for generating suction force.

[0010] As a further description of the above technical scheme: one end of the air inlet pipe is fixedly connected with the inside of the dust collecting box, and one end of the flow guide pipe is fixedly connected with the inside of the first shunt pipe, and the air inlet pipe is convenient for sending air into the first fan.

[0011] As a further description of the above technical scheme: one end of the air outlet pipe is fixedly connected with the inside of the second shunt pipe, and the side surface of the dust collecting box is fixedly connected with the side surface of the fixed link, and the air outlet pipe is convenient for sending air out of the second fan.

[0012] As a further description of the above technical scheme: the inside of the dust collecting box is provided with a placing groove, and the inside of the placing groove is fixedly connected with the side surface of the filter screen, and the dust collecting box is convenient for fixing the filter screen.

[0013] As a further description of the above technical solution: the dust collection box has a movable groove inside, and the inside of the movable groove fits into the side of the collection box, so that the collection box can easily store dust.

[0014] This utility model has the following beneficial effects:

[0015] This utility model discloses an automated spraying device for a container chassis robotic arm. Through a coordinated design, after the spray head moves to the desired spraying position on the chassis via the robotic arm body, a second fan generates airflow, which is then sprayed through the nozzles onto the sprayed area, blowing away dust. The second fan then generates suction, which in turn creates suction at the dust collection hopper, drawing the dust blown away by the nozzles into the dust collection box. The dust is then filtered and collected in the collection box. The multiple nozzles... Multiple air jets are directed onto the areas of the chassis that need to be painted, and the blown-down dust is collected by multiple dust collection buckets. This increases the range of air jets and suction, reducing dead zones and improving the dust removal effect on the areas of the chassis that need to be painted. The device can automatically blow away the dust from the areas of the chassis that need to be painted and collect the blown-away dust. This prevents excessive dust from adhering to the areas of the chassis that need to be painted or from having too much dust in the air, which could lead to poor adhesion between the paint and the chassis. At the same time, it improves the smoothness of the paint on the chassis surface, thereby improving the painting quality of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the installation structure of the dust collection bucket of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the segmented structure of the dust collection box of this utility model;

[0019] Figure 4 This utility model Figure 1 A schematic diagram of the structure at point A.

[0020] Legend:

[0021] 1. Main body of the robotic arm; 2. Fixing rod; 3. Spray head; 4. First diversion pipe; 5. First fan; 6. Air inlet pipe; 7. Air outlet pipe; 8. Dust collection box; 9. Filter screen; 10. Collection box; 11. Guide pipe; 12. Ventilation pipe; 13. Mounting pipe; 14. Dust suction hopper; 15. Second diversion pipe; 16. Second fan; 17. Air inlet pipe; 18. Air outlet pipe; 19. Flow pipe; 20. Jet nozzle; 21. Fixing base; 22. Connecting base. Detailed Implementation

[0022] ReferenceFigures 1-4 The utility model provides a kind of container chassis mechanical hand automatic spraying device provided by the utility model: including mechanical hand main body 1, one end of mechanical hand main body 1 is rotatably connected with fixed link 2, and one end of fixed link 2 is fixedly equipped with spraying head 3, spraying head 3 is convenient for spraying paint, and the side surface of fixed link 2 is fixedly equipped with first shunt pipe 4, one side of first shunt pipe 4 is equipped with first fan 5, and the gas inlet of first fan 5 is fixedly equipped with air inlet pipe 6, and the gas outlet of first fan 5 is fixedly equipped with air outlet pipe 7, and dust collecting box 8 is equipped between first fan 5 and first shunt pipe 4, and the inside of dust collecting box 8 is equipped with filter screen 9, filter screen 9 is convenient for blocking dust, and the inside of dust collecting box 8 is equipped with collection box 10, and one side of dust collecting box 8 is fixedly equipped with flow guide pipe 11, flow guide pipe 11 is convenient for dust into dust collecting box 8, and the other side of first shunt pipe 4 is fixedly equipped with several air pipes 12, and one end of several air pipes 12 is fixedly equipped with mounting pipe 13, and one end of several mounting pipes 13 is fixedly equipped with dust hopper 14, dust hopper 14 is convenient for dust into mounting pipe 13, and the side surface of first shunt pipe 4 is fixedly equipped with second shunt pipe 15, one side of second shunt pipe 15 is equipped with second fan 16, and the gas inlet of second fan 16 is fixedly equipped with air inlet pipe 17, and the gas outlet of second fan 16 is fixedly equipped with air outlet pipe 18, and the other side of second shunt pipe 15 is fixedly equipped with several flow pipes 19, and one end of several flow pipes 19 is fixedly equipped with air jet head 20.

[0023] As a further embodiment of the above technical solution: the side surface of fixed link 2 is fixedly equipped with several fixed seats 21, and the side surface of several fixed seats 21 is respectively fixedly connected with the side surface of several mounting pipes 13, and fixed link 2 is convenient for limiting fixed seat 21.

[0024] As a further embodiment of the above technical solution: the side surface of fixed link 2 is fixedly equipped with several connecting seats 22, and the side surface of several connecting seats 22 is respectively fixedly connected with the side surface of several air jet heads 20, and connecting seat 22 is convenient for fixing air jet head 20.

[0025] As a further embodiment of the above technical solution: the side surface of first fan 5 is fixedly connected with the side surface of fixed link 2, and the side surface of second fan 16 is fixedly connected with the side surface of fixed link 2, and first fan 5 is convenient for generating suction force.

[0026] As a further embodiment of the above technical solution: one end of air inlet pipe 6 is fixedly connected with the inside of dust collecting box 8, and one end of flow guide pipe 11 is fixedly connected with the inside of first shunt pipe 4, and air inlet pipe 6 is convenient for air into first fan 5.

[0027] As a further embodiment of the above technical solution: one end of air outlet pipe 18 is fixedly connected with the inside of second shunt pipe 15, and the side surface of dust collecting box 8 is fixedly connected with the side surface of fixed link 2, and air outlet pipe 18 is convenient for air out of second fan 16.

[0028] As a further implementation of the above technical solutions: the inside of the dust collecting box 8 is provided with a placing groove, the inside of the placing groove is fixedly connected with the side surface of the filter screen 9, and the dust collecting box 8 is convenient for fixing the filter screen 9.

[0029] As a further implementation of the above technical solutions: the inside of the dust collecting box 8 is provided with a movable groove, the inside of the movable groove is in close contact with the side surface of the collecting box 10, and the collecting box 10 is convenient for storing dust.

[0030] Working principle:

[0031] When the container chassis needs to be painted, the container chassis is moved to the side of the mechanical hand main body 1 through the transmission device, the spraying head 3 is moved by the mechanical hand main body 1, the spraying head 3 is moved to the position to be sprayed on the chassis, the first fan 5 and the second fan 16 are started at this time, the second fan 16 generates wind power, the wind is sprayed to the position to be sprayed on the chassis through the air inlet pipe 17, the second fan 16, the air outlet pipe 18, the second shunt pipe 15, the flow pipe 19 and the air jet head 20, the dust at the position to be sprayed on the chassis is blown away, the suction force is generated by the second fan 16, so that the suction force is generated at the dust suction hopper 14, the dust sprayed by the air jet head 20 is sucked into the dust suction hopper 14, then the dust and air enter the inside of the dust collecting box 8 through the installation pipe 13, the air pipe 12, the first shunt pipe 4 and the flow guide pipe 11, the dust is blocked by the filter screen 9, the air leaves the dust collecting box 8 through the filter screen 9, then the air is discharged through the air inlet pipe 6, the first fan 5 and the air outlet pipe 7, the blocked dust is collected by the collecting box 10, the air is jetted to the position to be sprayed on the chassis by the plurality of air jet heads 20, the blown dust is adsorbed by the plurality of dust suction hoppers 14, the jetting range and the suction range of the device are improved, the jetting and suction dead angles are reduced, the dust removal effect of the position to be sprayed on the chassis is improved, the device can automatically blow away the dust at the position to be sprayed on the chassis, and the blown dust can be collected, the device can avoid that the dust at the position to be sprayed on the chassis is too much or the air contains too much dust, the paint spraying and the adhesion of the chassis are not firm, the flatness of the paint spraying on the surface of the chassis is improved, and the spraying quality of the device is improved.

[0032] Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An automated spraying device for a container chassis robotic arm, comprising a robotic arm body (1), characterized in that: One end of the main body (1) of the robotic arm is rotatably connected to a fixed rod (2). A spray head (3) is fixedly mounted on one end of the fixed rod (2). A first diversion pipe (4) is fixedly mounted on the side of the fixed rod (2). A first fan (5) is mounted on one side of the first diversion pipe (4). An air inlet pipe (6) is fixedly mounted on the air inlet of the first fan (5). An air outlet pipe (7) is fixedly mounted on the air outlet of the first fan (5). A dust collection box (8) is provided between the first fan (5) and the first diversion pipe (4). A filter screen (9) is provided inside the dust collection box (8). A collection box (10) is provided inside the dust collection box (8). A guide pipe (11) is fixedly mounted on one side of the dust collection box (8). A plurality of ventilation pipes (12) are fixedly provided on the other side of a diversion pipe (4). An installation pipe (13) is fixedly provided at one end of each of the plurality of ventilation pipes (12). A dust collection hopper (14) is fixedly provided at one end of each of the plurality of installation pipes (13). A second diversion pipe (15) is fixedly provided on the side of the first diversion pipe (4). A second fan (16) is provided on one side of the second diversion pipe (15). An air inlet pipe (17) is fixedly provided at the air inlet of the second fan (16). An air outlet pipe (18) is fixedly provided at the air outlet of the second fan (16). A plurality of flow pipes (19) are fixedly provided on the other side of the second diversion pipe (15). A jet nozzle (20) is fixedly provided at one end of each of the plurality of flow pipes (19).

2. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: The side of the fixing rod (2) is fixedly provided with several fixing seats (21), and the side of the several fixing seats (21) is fixedly connected to the side of several mounting tubes (13).

3. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: The side of the fixed rod (2) is fixedly provided with a plurality of connecting seats (22), and the side of the plurality of connecting seats (22) is fixedly connected to the side of a plurality of jet heads (20).

4. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: The side of the first fan (5) is fixedly connected to the side of the fixed rod (2), and the side of the second fan (16) is fixedly connected to the side of the fixed rod (2).

5. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: One end of the air inlet pipe (6) is fixedly connected to the inside of the dust collection box (8), and one end of the guide pipe (11) is fixedly connected to the inside of the first diversion pipe (4).

6. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: One end of the air outlet pipe (18) is fixedly connected to the inside of the second diversion pipe (15), and the side of the dust collection box (8) is fixedly connected to the side of the fixing rod (2).

7. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: The dust collection box (8) has a placement slot inside, and the inside of the placement slot is fixedly connected to the side of the filter screen (9).

8. The automated spraying device for a container chassis robotic arm according to claim 1, characterized in that: The dust collection box (8) has an internal movable groove, and the inside of the movable groove is in contact with the side of the collection box (10).

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