Dip-coating tool for coating and processing special-shaped bracket by using single basket machine
By designing a dip coating fixture for single-basket machines, the problems of large coating thickness dispersion and inconsistent corrosion resistance in manual dip coating processes were solved, thereby improving coating uniformity and corrosion resistance while reducing labor costs and labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2026-03-20
AI Technical Summary
Existing manual dip coating processes cannot guarantee consistency in dip coating time and method each time, resulting in large variations in coating thickness and inconsistent corrosion resistance. Furthermore, irregularly shaped supports are prone to stacking and forming obstructed areas when placed centrifugally, increasing labor costs and labor intensity.
A dip coating fixture consisting of a large bottom ring, a small bottom ring, reinforcing ribs, a long column, and a top ring was designed. The irregularly shaped bracket is fixed by positioning hooks and inclined support rods to ensure its stability during the dip coating centrifugation process, avoid slippage and collisions, and achieve orderly dip coating.
This achieves improved coating thickness uniformity and corrosion resistance, reduces labor costs and intensity, and ensures consistent coating appearance and corrosion resistance.
Smart Images

Figure CN224010252U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to dip coating tool technical field relates to a kind of for single basket machine coating processing special-shaped support's dip coating tool. BACKGROUND
[0002] In order to improve the anticorrosion performance of metal special-shaped support surface, dip coating process is one of the most commonly used methods. Currently, when special-shaped support is dipped, manual dip coating process is usually used. However, manual dip coating process cannot guarantee that each dip coating time and method is the same. Therefore, coating thickness has large dispersion and large range, and appearance and overall corrosion resistance are inconsistent. In addition, special-shaped support structure is complex, and it is easy to stack and form a shaded area when placed in centrifugal. As a result, coating is difficult to effectively discharge, and defects such as sagging, accumulation and bubbles are generated during solidification. In addition, multiple people are required to cooperate during dip coating, which results in high personnel cost and high labor intensity. SUMMARY
[0003] The utility model aims at the above-mentioned problems existing in the prior art, and provides a dip coating tool for single basket machine coating processing special-shaped support. The problems of manual dip coating process, inconsistent coating thickness, inconsistent appearance and overall corrosion resistance, complex special-shaped support structure, easy stacking and forming a shaded area when placed in centrifugal, and high personnel cost and high labor intensity during dip coating are solved.
[0004] The purpose of the utility model can be achieved by the following technical solutions.
[0005] A dip coating tool for single basket machine coating processing special-shaped support, characterized by comprising a bottom large ring and a bottom small ring. The bottom small ring is located in the middle of the bottom large ring. A plurality of reinforcing ribs are fixedly connected between the bottom large ring and the bottom small ring. A plurality of long columns are fixedly connected to the bottom small ring. A top ring is fixedly connected to the top end of the long column. A short column is fixedly connected to the middle of the upper end of the reinforcing rib. A lower hanging ring is fixedly connected to the top end of the short column. A plurality of lower positioning hooks are uniformly distributed on the lower hanging ring. An upper hanging ring is fixedly connected to the middle of the long column. A plurality of upper positioning hooks corresponding to the lower positioning hooks are uniformly distributed on the upper hanging ring.
[0006] In the above-mentioned dip coating tool for single basket machine coating processing special-shaped support, three inclined support rods are fixedly connected between the top ring and the bottom large ring.
[0007] In the above-mentioned dip coating tool for single basket machine coating processing special-shaped support, the lower positioning hook and the upper positioning hook are composed of two top connected bent steel bars.
[0008] In the above-mentioned dip coating tool for single basket machine coating processing special-shaped support, a limiting rod is fixedly connected to the top end of the upper positioning hook.
[0009] Compared with the prior art, the utility model has the advantages that:
[0010] The irregular support is fixed in order by the dip coating tool, the support does not slide and bump in the dip coating centrifugal process, the coating is not damaged, and the anticorrosion effect is better;The support is fixed in order on the tool in the dip coating process, there is no shielding area, the coating thickness discreteness and range difference are obviously improved, and the coating appearance and overall anticorrosion capacity consistency are good;Manual liquid immersion is not needed again, and manual cost and labor intensity are obviously reduced. BRIEF DESCRIPTION OF DRAWINGS
[0011] Fig. 1 It is the structural schematic diagram of the utility model;
[0012] Fig. 2 It is the overhead structural schematic diagram of the utility model;
[0013] Fig. 3 It is the front view structural schematic diagram of the utility model.
[0014] In the drawing,
[0015] 2, bottom large ring;3, bottom small ring;4, reinforcing rib;5, long column;6, top ring;7, short column;8, lower hanging ring;9, lower positioning hook;10, upper hanging ring;11, upper positioning hook;12, inclined support rod;13, limiting rod. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0017] As Figs. 1 to 3 shown,
[0018] A kind of dip coating tool for single basket machine coating processing irregular support, it is characterized in that, including bottom large ring 2 and bottom small ring 3, the bottom small ring 3 is located in bottom large ring 2 middle, bottom large ring 2 and bottom small ring 3 between fixed connection have several reinforcing ribs 4, the bottom small ring 3 is fixedly connected with several long columns 5 on it, the long column 5 top end is fixedly connected with top ring 6, the reinforcing rib 4 upper end middle is fixedly connected with short column 7, the short column 7 top end is fixedly connected with lower hanging ring 8, the lower hanging ring 8 is evenly distributed with several lower positioning hooks 9, the long column 5 middle is fixedly connected with upper hanging ring 10, the upper hanging ring 10 is evenly distributed with several upper positioning hooks 11 corresponding with lower positioning hook 9.
[0019] In the embodiment, the top circular ring 6 facilitates the subsequent overall lifting of the dipping tooling, and the one side opening of the special-shaped support to be dipped is placed on the lower positioning hook 9, and the other side opening of the special-shaped support is placed on the upper positioning hook 11; the special-shaped support can be fixed in order by using the dipping tooling, the support will not slide and knock during the dipping centrifugation process, the coating is not damaged, the corrosion prevention effect is better; the support is fixed in order on the tooling during the dipping process, there is no shielding area, the coating thickness discreteness and range are obviously improved, the coating appearance and the overall corrosion prevention consistency are good; manual liquid dipping is not needed again, the labor cost and labor intensity are obviously reduced.
[0020] In the embodiment, three oblique supporting rods 12 are fixedly connected between the top circular ring 6 and the bottom large circular ring 2.
[0021] In the embodiment, the lower positioning hook 9 and the upper positioning hook 11 are composed of two top connected bent steel bars.
[0022] In the embodiment, the upper positioning hook 11 is fixedly connected with a limiting rod 13 at the top end. The upper positioning hook 11 and the limiting rod 13 jointly compose a bent hook, which guarantees the stability of the special-shaped support during the centrifugation of the tooling.
[0023] It should be noted that all the directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.
[0024] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. At the same time, the meaning of "and / or" appearing in the full text is that it includes three schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B schemes are satisfied at the same time. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0025] The above components are all general standard components or components known to those skilled in the art, and their structure and principle can be known by those skilled in the art through technical manuals or through conventional experimental methods.
[0026] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.
Claims
1. A dip-coating fixture for coating irregularly shaped supports using a single-basket coating machine, characterized in that, Includes a large bottom ring (2) and a small bottom ring (3). The small bottom ring (3) is located in the middle of the large bottom ring (2). Several reinforcing ribs (4) are fixedly connected between the large bottom ring (2) and the small bottom ring (3). Several long columns (5) are fixedly connected to the small bottom ring (3). A top ring (6) is fixedly connected to the top of the long columns (5). A short column (7) is fixedly connected to the middle of the upper end of the reinforcing rib (4). A lower hanging ring (8) is fixedly connected to the top of the short column (7). Several lower positioning hooks (9) are evenly distributed on the lower hanging ring (8). An upper hanging ring (10) is fixedly connected to the middle of the long columns (5). Several upper positioning hooks (11) corresponding to the lower positioning hooks (9) are evenly distributed on the upper hanging ring (10).
2. The dip coating fixture for coating irregularly shaped supports using a single-basket machine according to claim 1, characterized in that, Three diagonal support rods (12) are fixedly connected between the top ring (6) and the bottom large ring (2).
3. The dip-coating fixture for coating irregularly shaped supports using a single-basket machine according to claim 1, characterized in that, The lower positioning hook (9) and the upper positioning hook (11) are composed of two bent steel bars connected at the top.
4. The dip-coating fixture for coating irregularly shaped supports using a single-basket machine according to claim 1, characterized in that, The upper positioning hook (11) is fixedly connected to the top end of the limiting rod (13).