Stepped feeder for double-end stud

By designing a feeder that includes an inclined grooved plate and a rotary cylinder, the problems of low screening efficiency and easy material jamming in traditional double-headed stud feeders are solved, achieving efficient screening and fast queuing, and improving production efficiency and fault repair efficiency.

CN224010482UActive Publication Date: 2026-03-20SUZHOU JIEOU JINGGONG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Traditional stepped feeders are prone to jamming, overlapping, or incorrect direction when screening and feeding double-headed studs, resulting in low screening efficiency. Furthermore, the turning mechanism is prone to jamming, affecting production efficiency.

Method used

A feeder comprising a base, a housing, a feed hopper, a stepped feeding mechanism, a conveying and screening component, and a tilting component is designed. It performs screening through an inclined grooved plate and a screening block, and combines a rotating cylinder and a tilting component to achieve directional conveying and rapid queuing of the double-headed studs.

Benefits of technology

It improves the screening efficiency and production rhythm of double-headed studs, reduces the time and labor costs of troubleshooting, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of stepped feeders, and provides a stepped feeder for double-end studs, which comprises a base, a shell is arranged at the top end of the base, a feed hopper is arranged in the shell and the base, a stepped feeding mechanism is arranged on one side of the feed hopper, and a feeding mechanism is arranged on the other side of the feed hopper. A conveying and screening assembly is installed on the side, away from the feeding hopper, of the stepped feeding mechanism, and a turnover assembly is installed at the end, away from the stepped feeding mechanism, of the conveying and screening assembly. The overturning assembly comprises an overturning shell, a stud groove is formed in the side, close to the conveying and screening assembly, of the overturning shell, and the stud groove penetrates through the top end of the overturning shell. According to the device, the problems that screening is difficult, and material blocking and overhauling are difficult when the overturning mechanism overturns are solved, and the effects that the production rhythm is accelerated, the production efficiency is improved, and the fault overhauling efficiency is improved are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of stepped feeder, more specifically, it relates to a stepped feeder for double-end stud. BACKGROUND

[0002] Double-end stud is a special bolt structure with a threaded head, a ring piece, and a spline head, with the center of gravity biased to the spline head side. The traditional stepped feeder faces many challenges in the screening and feeding process.

[0003] Currently, screening and feeding can be performed by a stepped feeder. However, ordinary stepped feeders rely on the weight and vibration of the stud to achieve directional arrangement and delivery. However, due to the irregularity of the geometric shape of the special-shaped double-end stud, it is easy to cause jamming, overlapping, or direction error during the feeding process, resulting in low screening efficiency and even failure to complete the feeding task. In addition, due to the special shape of the stud, additional flipping operations may be required during the feeding process to ensure the correct orientation, which further increases the complexity of feeding. Moreover, the flipping mechanism is prone to jamming during the flipping process, which requires maintenance of the flipping mechanism. However, since the flipping mechanism is usually located inside or at a critical position of the feeder, disassembly and repair require a lot of time and labor, which seriously affects production efficiency.

[0004] Therefore, a stepped feeder for double-end stud is proposed to solve the above problems. SUMMARY

[0005] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a stepped feeder for double-end stud that accelerates production rhythm, improves production efficiency, and improves fault maintenance efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A stepped feeder for double-end stud, comprising a base, the base top end is provided with a shell, the shell and the base inside is provided with a feeding hopper, the feeding hopper one side is provided with a stepped feeding mechanism, the stepped feeding mechanism is installed with a conveying and screening assembly away from the feeding hopper side, the conveying and screening assembly is installed with a flipping assembly away from the stepped feeding mechanism one end;Wherein, the flipping assembly includes a flipping shell, the flipping shell is close to the conveying and screening assembly one side and is provided with a stud slot, the stud slot penetrates the flipping shell top end.

[0008] By adopting the above technical scheme, the stud slot penetrates the flipping shell top end. When the double-end stud is stuck between the flipping block and the flipping shell and the rotary cylinder has been started, the operator can manually release the rotary cylinder and take out the stuck double-end stud from the flipping shell top end, improving the fault maintenance efficiency.

[0009] The utility model further sets up: the conveying and screening assembly includes linear vibration conveyor, the top of linear vibration conveyor is provided with the recessed plate, the recessed plate is inclined to the vertical direction.

[0010] The utility model further sets up: the recessed plate is close to the single side groove of feeding hopper one side is equipped with the sieve hopper, the sieve hopper sets up in the inside of feeding hopper.

[0011] The utility model further sets up: the recessed plate is far away from the ladder feeding mechanism one side is equipped with the fender, the recessed plate is far away from the sieve hopper one side is equipped with the stud layboard, the top of stud layboard is equipped with the screening block.

[0012] The utility model further sets up: the screening block includes fixed block and screening column, the fixed block is fixedly connected with stud layboard, the screening column sets up in fixed block close to sieve hopper one side, the screening column is through stud layboard setting.

[0013] Through adopting above-mentioned technical scheme, the recessed plate is inclined to set up, can hang the end face on the lower side of recessed plate of double-end screw and not fall, then through the screening block and single side groove, the double-end screw is screened, reduces the screening cost, and the double-end screw screened can enter the side near the turnover assembly of recessed plate and queue, further speed up the production rhythm, improve production efficiency.

[0014] The utility model further sets up: the turnover shell is far away from conveying and screening assembly one side is equipped with the rotary cylinder, the output of rotary cylinder sets up in the inside of turnover shell, the output of rotary cylinder is connected with turnover block, one side of turnover shell is provided with the limit bolt, the bottom of turnover shell is provided with the material pipe.

[0015] Summarized above, the present application includes following at least one beneficial technical effect:

[0016] 1, through the recessed plate of inclined setting, can hang the end face on the lower side of recessed plate of double-end screw and not fall, then through the screening block and single side groove, the double-end screw is screened, reduces the screening cost, and the double-end screw screened can enter the side near the turnover assembly of recessed plate and queue, further speed up the production rhythm, improve production efficiency.

[0017] 2, through the stud groove through the top of turnover shell, when double-end screw is stuck between turnover block and turnover shell and rotary cylinder has started, the operator can manually release rotary cylinder, and the double-end screw stuck is taken out from the top of turnover shell, improve the trouble shooting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1The utility model discloses a structure schematic drawing of stepped feeder for double-end stud.

[0019] Fig. 2 The utility model discloses an internal structure schematic drawing.

[0020] Fig. 3 The utility model discloses a structure schematic drawing of conveying and screening assembly.

[0021] Fig. 4 The utility model discloses a structure schematic drawing of screening block.

[0022] Fig. 5 The utility model discloses a structure schematic drawing of turnover assembly.

[0023] Fig. 6 The utility model discloses an internal state schematic drawing of turnover assembly.

[0024] Mark explanation: 1, base plate;

[0025] 2, shell;

[0026] 3, feed hopper;

[0027] 4, stepped feeding mechanism;

[0028] 5, conveying and screening assembly; 51, linear vibration conveyor; 52, recessed plate; 521, single side slot; 53, screening hopper; 54, guard plate; 55, stud lying plate; 56, screening block; 561, fixed block; 562, screening column;

[0029] 6, turnover assembly; 61, turnover shell; 611, stud slot; 62, rotary cylinder; 63, turnover block; 631, stud turnover slot; 632, turnover limiting surface; 64, limiting bolt; 65, conveying pipe; 66, conveying gas circuit. DETAILED DESCRIPTION

[0030] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0032] Embodiment one, please refer to Figs. 1-6 The utility model provides the following technical scheme:

[0033] Specifically refers to a stepped feeder for double-end stud, please refer to Figs. 1-2, including the base 1, the base 1 top end is provided with shell 2, the base 1 with shell 2 is double-end stud stepped feeder provides installation environment, shell 2 and the inside of base 1 is provided with feed hopper 3, feed hopper 3 is used to stack double-end stud, feed hopper 3 one side is provided with stepped feeding mechanism 4, stepped feeding mechanism 4 is used to send double-end stud in feed hopper 3 to the top, stepped feeding mechanism 4 is installed with conveying and screening assembly 5 away from feed hopper 3 one end, conveying and screening assembly 5 is used for horizontal transportation and screening double-end stud, conveying and screening assembly 5 is installed with turnover assembly 6 away from stepped feeding mechanism 4 one end, turnover assembly 6 is used to overturn double-end stud.

[0034] Refer to Figs. 3-4 , conveying and screening assembly 5 includes linear vibration conveyor 51, linear vibration conveyor 51 top end is provided with recessed plate 52, recessed plate 52 is inclined to the vertical direction. Recessed plate 52 is opened with single-sided slot 521 near feed hopper 3 one side, recessed plate 52 is installed with sieve hopper 53 near single-sided slot 521 one side, sieve hopper 53 is arranged inside feed hopper 3. Recessed plate 52 is installed with guard plate 54 away from stepped feeding mechanism 4 one side, recessed plate 52 is installed with stud lying plate 55 away from sieve hopper 53 one side, stud lying plate 55 top is installed with screening block 56. Screening block 56 includes fixed block 561 and screening column 562, fixed block 561 is fixedly connected with stud lying plate 55, screening column 562 is arranged on fixed block 561 near sieve hopper 53 one side, screening column 562 penetrates stud lying plate 55 and is arranged.

[0035] Through the inclined recessed plate 52, the double-end stud can be hung on the end face of the lower side of the recessed plate 52 without falling, and the double-end stud is screened through the screening block 56 and the single-sided slot 521, the screening cost is reduced, the double-end stud screened through the screening block 56 can enter the side of the recessed plate 52 near the turnover assembly 6 to form a queue, thereby speeding up the production rhythm and improving the production efficiency.

[0036] Refer to Figs. 5-6 , turnover assembly 6 includes turnover housing 61, turnover housing 61 is opened with stud groove 611 near conveying and screening assembly 5 one side, stud groove 611 penetrates turnover housing 61 top end and is arranged. Turnover housing 61 is installed with rotary air cylinder 62 away from conveying and screening assembly 5 one side, the output end of rotary air cylinder 62 is arranged inside turnover housing 61, the output end of rotary air cylinder 62 is connected with turnover block 63, turnover block 63 is provided with stud turnover groove 631 near stud groove 611 one side, stud turnover groove 631 is matched with the shape of double-end stud, limit bolt 64 is arranged on one side of turnover housing 61, feed pipe 65 is arranged at the bottom end of turnover housing 61.

[0037] When the stud is stuck between the turnover block 63 and the turnover shell 61 and the rotary cylinder 62 has been started, the operator can manually release the rotary cylinder 62 and take out the stuck stud from the top end of the turnover shell 61 through the stud slot 611 provided through the top end of the turnover shell 61, thereby improving the troubleshooting efficiency.

[0038] In use, first, the operator opens the feeding port at the top end of the shell 2 to pour the studs into the feeding hopper 3. The studs move to the lower position of the feeding hopper 3, i.e. to the stepped feeding mechanism 4, through the vibrator at the bottom end of the feeding hopper 3. When the studs reach the lowest step of the stepped feeding mechanism 4, the stepped feeding mechanism 4 moves the step downward until it reaches the side of the studs through the cylinder control. The step of the stepped feeding mechanism 4 has a slope, and the lowest point of the slope is arranged away from the feeding hopper 3. At this time, the studs roll to the lowest point of the step of the stepped feeding mechanism 4. After the studs are in place, the stepped feeding mechanism 4 controls the cylinder to move the step upward so that it reaches the high position and is transported to the top end of the stepped feeding mechanism 4 through layer by layer.

[0039] Then, the studs roll to one end of the groove plate 52. The groove plate 52 is a U-shaped structure, and the blocking plate 54 blocks the rolling of the studs. The ring piece of the stud is clamped on the top end face of the groove plate 52. The studs on the groove plate 52 are moved to the side of the turnover assembly 6 through the driving of the linear vibration conveyor 51. Since the groove plate 52 is arranged obliquely, when the studs move to the position of the single-sided groove 521, the studs can be hung on the end face of the lower side of the groove plate 52 without falling. At this time, the studs have two situations. First, the threaded head of the stud faces upward, and the screening column 562 does not touch the stud. The stud smoothly passes through the single-sided groove 521 and continues to move to the turnover assembly 6. Second, the spline head of the stud faces upward, and the screening column 562 touches the stud. The stud is inclined and falls to the end face of the lower side of the groove plate 52. The studs are guided into the feeding hopper 3 through the screening hopper 53 to be re-queued.

[0040] Finally, the stud with the threaded head facing upward enters the inside of the turnover shell 61 until the stud is in contact with the stud turnover groove 631. When the downstream equipment sends a signal to the stud stepped feeder that it needs studs, the driving rotary cylinder 62 drives the turnover block 63 to rotate until the stud turnover groove 631 is on the same axis line as the feeding pipe 65. At this time, the limiting bolt 64 abuts against the turnover limiting surface 632, and the studs are pushed out of the feeding pipe 65 through the driving of the conveying gas path 66.

[0041] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.

Claims

1. A stepped feeder for double-ended studs, characterized in that: Includes a base (1), the top of which is provided with a shell (2), and a feeding hopper (3) is provided inside the shell (2) and the base (1). A stepped feeding mechanism (4) is provided on one side of the feeding hopper (3), and a conveying and screening component (5) is installed on the side of the stepped feeding mechanism (4) away from the feeding hopper (3). A tilting component (6) is installed on the end of the conveying and screening component (5) away from the stepped feeding mechanism (4). The flipping assembly (6) includes a flipping shell (61), and a stud groove (611) is provided on the side of the flipping shell (61) near the conveying and screening assembly (5). The stud groove (611) is provided through the top of the flipping shell (61).

2. The stepped feeder for double-headed studs according to claim 1, characterized in that: The conveying and screening assembly (5) includes a linear vibrating conveyor (51), and a grooved plate (52) is provided at the top of the linear vibrating conveyor (51). The grooved plate (52) is inclined to the vertical direction.

3. A stepped feeder for double-headed studs according to claim 2, characterized in that: The groove plate (52) has a single-sided groove (521) on the side near the feed hopper (3), and a screen hopper (53) is installed on the side of the groove plate (52) near the single-sided groove (521). The screen hopper (53) is located inside the feed hopper (3).

4. A stepped feeder for double-headed studs according to claim 3, characterized in that: A baffle plate (54) is installed on the side of the grooved plate (52) away from the stepped feeding mechanism (4), and a stud plate (55) is installed on the side of the grooved plate (52) away from the screen hopper (53). A screening block (56) is installed on the top of the stud plate (55).

5. A stepped feeder for double-ended studs according to claim 4, characterized in that: The screening block (56) includes a fixed block (561) and a screening column (562). The fixed block (561) is fixedly connected to the stud plate (55). The screening column (562) is located on the side of the fixed block (561) near the screen hopper (53). The screening column (562) passes through the stud plate (55).

6. A stepped feeder for double-ended studs according to claim 1, characterized in that: A rotary cylinder (62) is installed on the side of the flipping shell (61) away from the conveying and screening assembly (5). The output end of the rotary cylinder (62) is located inside the flipping shell (61). The output end of the rotary cylinder (62) is connected to a flipping block (63). A limit bolt (64) is provided on one side of the flipping shell (61). A conveying pipe (65) is provided at the bottom of the flipping shell (61).