High-speed screening system for blasting beads

Abstract

The utility model discloses a high-speed screening system for blasting beads. The high-speed screening system comprises a rack, a conveying belt, a rubbing belt and a camera, wherein the conveying belt is arranged on the rack and used for conveying the blasting beads, the rubbing belt and the conveying belt are arranged in a crossed mode, and the camera is used for shooting the blasting beads. The conveying belt is provided with a containing cavity for containing the blasting beads, the bottom of the containing cavity is provided with a through hole, the rubbing belt is located below the conveying belt and can make contact with the bottoms of the blasting beads in the containing cavity, and the camera is aligned to the intersection of the conveying belt and the rubbing belt. According to the high-speed screening system for the blasting beads, the conveying belt is adopted for pushing the blasting beads forwards, the rubbing belt rubs the blasting beads from the side direction to rotate, composite motion is formed, photos shot by the cameras can comprehensively reflect the shape characteristics of the blasting beads, the structure is simple, the number of the cameras can be set according to the capacity requirement, and the production efficiency is improved. Under the condition that four cameras are arranged, the capacity can reach 3 million capsules per hour, and the blasting capsule screening efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to tobacco manufacturing technical field, specifically a kind of high-speed screening system of burst bead. BACKGROUND

[0002] The existing disc burst bead screening system is mainly realized by centrifugal force to screen burst bead, and the design screening speed is 1.4 million per hour, and after practical operation, it is found that the actual screening speed is about 800,000 per hour. After research, it is found that the burst bead screening speed of the above-mentioned existing disc burst bead screening system is closely related to the rotating speed of the rotating disc. Since the weight of the burst bead is light, when the rotating speed is too high, the burst bead will move uncontrollably due to the centrifugal force, so that the defective burst bead cannot be screened out. In order to make the burst bead screening qualified, the rotating speed has to be reduced, which results in the reduction of the screening speed and the inability to further improve the production capacity, which cannot meet the actual production needs. INVENTION CONTENTS

[0003] The utility model aims at at least solving one of the above problems, providing a kind of high-speed screening system of burst bead, including: rack (1), the conveying belt (2) for conveying burst bead (4) is set on the rack (1), and the rubbing belt (3) is arranged across the conveying belt (2), and the camera (5) for shooting burst bead;Conveying belt (2) is provided with containing cavity (21) containing burst bead, the bottom of containing cavity (21) is through-hole, and the rubbing belt (3) is located below the conveying belt (2) and can be contacted with the bottom of burst bead in containing cavity, and the camera (5) is aligned with the intersection of the conveying belt (2) and the rubbing belt (3).

[0004] Further, it further includes light source (9) arranged below the rubbing belt (3) and directed to the intersection of the conveying belt (2) and the rubbing belt (3), and the rubbing belt (3) is made of transparent or translucent material.

[0005] Further, the containing cavity (21) is rectangular perforation, the side length of the rectangular perforation is adapted to the diameter of burst bead, and the supporting plate (22) is arranged below the conveying belt (2) on both sides of the rubbing belt (3).

[0006] Further, the transparent or translucent supporting plate (31) for supporting the rubbing belt is arranged below the rubbing belt (3).

[0007] Further, it further includes cleaning roller brush one (23) for cleaning the conveying belt (2) for rotating contact with the conveying belt, and cleaning roller brush two (32) for cleaning the rubbing belt (3) for rotating contact with the rubbing belt.

[0008] Further, the rack (1) is provided with a slide rail one (11), the rubbing belt (3) is arranged on a mounting rack (33), and the mounting rack (33) is slidably arranged on the slide rail one (11).

[0009] Further, a suction pipe is arranged above the conveying belt (2) in front of the camera (5), a blowing pipe is arranged below the conveying belt and corresponds to the suction pipe, and the number of the blowing pipes corresponds to the number of a row of the containing cavities on the conveying belt (2).

[0010] Further, the suction pipe includes a substandard product suction pipe (61) and a repairable product suction pipe (62), and the blowing pipe includes a blowing pipe one (81) and a blowing pipe two (82) corresponding to the substandard product suction pipe (61) and the repairable product suction pipe (62) respectively.

[0011] Further, the utility model also includes a hopper (74) arranged on the first end of the conveying belt (2).

[0012] The high-speed screening system for the blasting beads adopts the containing cavities of the conveying belt to push the blasting beads forward, and the rubbing belt rubs the blasting beads from the side to rotate, so that the blasting beads form a compound motion of forward movement and lateral rotation at the intersection of the conveying belt and the rubbing belt, the camera shoots a photo of each position of the blasting beads in the rotating process from the top, can comprehensively reflect the shape characteristics of the blasting beads, and can find the shape defects of the blasting beads, lock the substandard products, and adopt the blowing pipe to blow the substandard and repairable blasting beads away from the conveying belt at the calculated positioning position, and convey the blasting beads to the corresponding collecting box under the suction of the negative pressure suction pipe. The utility model has the advantages of simple structure, can set multiple rows of blasting bead containing cavities and cameras according to the production capacity, the production capacity can reach 3 million per hour under the condition of setting 4 cameras, and the screening efficiency of the blasting beads is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of the high-speed screening system for the blasting beads of the utility model;

[0014] Figure 2 It is Figure 1 It is a mounting structure schematic view of the rubbing belt;

[0015] Figure 3 It is a principle schematic view of the high-speed screening system for the blasting beads of the utility model;

[0016] In the diagram: 1. Frame; 11. Slide rail one; 2. Conveyor belt; 21. Receiving cavity; 22. Support plate; 23. Cleaning roller brush one; 3. Rubbing belt; 31. Support plate; 32. Cleaning roller brush two; 33. Mounting frame; 34. Slide rail two; 4. Bursting beads; 5. Camera; 61. Defective product suction tube; 62. Repairable product suction tube; 7. Hopper; 71. Defective product box; 72. Repairable product box; 73. Qualified product box; 74. Hopper; 81. Air blowing pipe one; 82. Air blowing pipe two; 9. Light source. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0018] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] like Figures 1-3 As shown, a high-speed screening system for popping beads includes: a frame 1, a conveyor belt 2 for conveying popping beads 4 mounted on the frame 1, a rubbing belt 3 intersecting with the conveyor belt 2, and a camera 5 for capturing images of the popping beads.

[0021] The frame is equipped with a motor to drive the conveyor belt 2 and rollers to support the conveyor belt. The conveyor belt 2 has a receiving cavity 21 for accommodating the popping beads. The bottom of the receiving cavity 21 is a through hole. The receiving cavity 21 is preferably a rectangular perforation. The side length of the rectangular perforation is adapted to the diameter of the popping beads. Generally, after the popping beads are put into the receiving cavity, the lower half of the popping beads protrudes from the lower edge of the receiving cavity. The inscribed circle of the popping beads and the receiving cavity is located above the lower edge of the receiving cavity. Support plates 22 are provided below the conveyor belt 2 on both sides of the rubbing belt 3. Of course, the receiving cavity can also be other shapes, as long as the size is roughly adapted to the popping beads. When the conveyor belt moves forward, the receiving cavity pushes the popping beads forward. The frame 1 is also equipped with a cleaning roller brush 23 that rotates and contacts the conveyor belt for cleaning the conveyor belt 2. It also includes a hopper 74 set at the beginning of the conveyor belt 2. The burst beads to be tested are placed in the hopper. The discharge end of the hopper has a flat nozzle structure that can just accommodate a row of burst beads. When the hopper is opened, the burst beads fall in rows into the receiving cavity on the conveyor belt under the action of gravity.

[0022] The agitating belt 3 is mounted on the mounting frame 33 and is driven by a motor mounted on the mounting frame 33. A slide rail 11 is provided on the frame 1, and the mounting frame 33 is slidably mounted on the slide rail 11. Further, a slide rail 2 34 is provided on the mounting frame 33, which cooperates with the slide rail 11, allowing the agitating belt to be easily pulled out from the frame for replacement and maintenance of the agitating belt and its drive system. The agitating belt 3 is located below the conveyor belt 2 and can contact the bottom of the popping beads in the receiving cavity. The agitating belt 3 is made of transparent or semi-transparent material, and a transparent or semi-transparent support plate 31 is provided below it for support. A cleaning roller brush 32 is also mounted on the mounting frame 33 for cleaning the agitating belt 3 and rotatably contacts it. A light source 9 is also included, located below the agitating belt 3 and directed towards the intersection of the conveyor belt 2 and the agitating belt 3.

[0023] The camera 5 is positioned at the intersection of the conveyor belt 2 and the rubbing belt 3. During detection, the light source shines upwards, passing sequentially through the support plate, the rubbing belt, and the popping beads before being captured by the camera.

[0024] A straw is provided above the conveyor belt 2 in front of the camera 5, and an air blowing tube is provided below the conveyor belt corresponding to the straw. The number of air blowing tubes corresponds one-to-one with the number of the receiving cavities in a row on the conveyor belt 2. The straws include defective straws 61 and repairable straws 62, and the air blowing tubes include air blowing tube one 81 and air blowing tube two 82, which correspond to the defective straw 61 and the repairable straw 62, respectively.

[0025] The inner wall of the accommodating cavity on the conveying belt pushes the blasting bead to move forward, the rubbing belt pushes the bottom of the blasting bead to rotate laterally, the camera continuously takes pictures in the travel of the intersection of the conveying belt and the rubbing belt, then transmits the pictures to the image processing device for picture synthesis processing to obtain the complete three-dimensional scanning structure of the blasting bead, the real-time taken pictures and the synthesized pictures can clearly display the all-around picture information of the blasting bead, so as to judge whether the blasting bead has defects and whether the defects can be repaired, and then the valve of the suction pipe and the blowing pipe is opened or closed through the PLC control, the corresponding blasting bead is blown up at the specified position, is sent to the unqualified product box 71 or the repairable product box 72 through the suction pipe, and the qualified product falls into the qualified product box 73 along with the conveying belt.

[0026] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A high-speed screening system for popping beads, characterized in that, include: A frame (1), a conveyor belt (2) for conveying popping beads (4) is set on the frame (1), a rubbing belt (3) is arranged to cross the conveyor belt (2), and a camera (5) for taking pictures of popping beads; the conveyor belt (2) is provided with a receiving cavity (21) for receiving popping beads, the bottom of the receiving cavity (21) is a through hole, the rubbing belt (3) is located below the conveyor belt (2) and can contact the bottom of the popping beads in the receiving cavity, and the camera (5) is aimed at the intersection of the conveyor belt (2) and the rubbing belt (3).

2. The high-speed bead sorting system according to claim 1, characterized in that: It also includes a light source (9) located below the rubbing belt (3) and directed toward the intersection of the conveyor belt (2) and the rubbing belt (3), wherein the rubbing belt (3) is made of a transparent or translucent material.

3. The high-speed bead sorting system according to claim 1, characterized in that: The receiving cavity (21) is a rectangular perforation, the side length of which is adapted to the diameter of the popping bead, and a support plate (22) is provided below the conveyor belt (2) on both sides of the rubbing belt (3).

4. The high-speed bead sorting system according to claim 1, characterized in that: A transparent or semi-transparent support plate (31) is provided below the rubbing belt (3) to support the rubbing belt.

5. The high-speed bead sorting system according to claim 1, characterized in that: It also includes a first cleaning roller brush (23) for cleaning the conveyor belt (2) that rotates in contact with the conveyor belt, and a second cleaning roller brush (32) for cleaning the rubbing belt (3) that rotates in contact with the rubbing belt.

6. The high-speed bead sorting system according to claim 1, characterized in that: The frame (1) is provided with a slide rail (11), the rubbing belt (3) is provided on the mounting frame (33), and the mounting frame (33) is slidably provided on the slide rail (11).

7. The high-speed bead sorting system according to claim 1, characterized in that: A suction tube is provided above the conveyor belt (2) in front of the camera (5), and an air blowing tube is provided below the conveyor belt corresponding to the suction tube. The number of air blowing tubes corresponds one-to-one with the number of the accommodating cavities in a row on the conveyor belt (2).

8. The high-speed bead sorting system according to claim 7, characterized in that: The straws include defective straws (61) and repairable straws (62), and the blowing tubes include blowing tube one (81) and blowing tube two (82) corresponding to the defective straws (61) and the repairable straws (62), respectively.

9. The high-speed screening system for popping beads according to any one of claims 1-8, characterized in that: It also includes a hopper (74) located at the beginning of the conveyor belt (2).

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