Steel ball surface metal filing cleaning machine

Abstract

The utility model relates to the technical field of steel ball cleaning machines, in particular to a steel ball surface metal filing cleaning machine, which is provided with an oil removal device for automatically collecting oil stains, can prevent a layer of oil film from being attached to steel balls during water discharge, improves the cleaning effect, and is provided with a cleaning and conveying device for cleaning metal filing on the surfaces of the steel balls. The steel balls are cleaned in rolling friction and ultrasonic vibration modes, metal filings which are tightly combined on the surfaces of the steel balls can rapidly fall off, and the cleaning effect is improved; comprising a body; the deoiling device, the cleaning and conveying device, the chip collecting device and the separating device are all mounted on the machine body; the machine body is used for containing cleaning liquid, the oil removing device is used for collecting oil stains, the cleaning and conveying device is used for cleaning and conveying steel balls, the scrap collecting device is used for collecting metal scraps, and the separating device is used for conducting coarse separation on the steel balls and the metal scraps.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of steel ball cleaning machine, in particular to a kind of steel ball surface metal chip cleaning machine. BACKGROUND

[0002] Steel ball is a kind of commonly used mechanical parts, it is usually produced by cutting, oil stain and metal chip are left on surface, in order to improve product quality, steel ball needs to be cleaned during production.

[0003] The existing steel ball cleaning machine, for example, a kind to be represented by the Chinese utility model patent for steel ball cleaning device of ball screw with the authorization announcement No.CN222402547U, its main structure includes cleaning tank, net cylinder and spiral auger blade, cleaning tank is filled with cleaning liquid, net cylinder cooperates with spiral auger blade to carry out friction rolling cleaning and transport to steel ball.

[0004] But the existing technical equipment still has the following problems when using: the existing machine will make oil stain accumulated on the surface of cleaning liquid when using, so that steel ball is attached with a layer of oil film when water, leading to poor cleaning effect, and the existing machine only carries out cleaning to steel ball by the way of friction rolling, and the metal chip that is combined more closely on the surface of steel ball is difficult to fall off, leading to poor cleaning effect. UTILITY MODEL CONTENTS

[0005] To solve the above technical problems, the utility model provides by setting oil removal device, oil stain is automatically collected, can prevent steel ball from being attached with a layer of oil film when water, improve cleaning effect, and by setting cleaning and conveying device, steel ball is cleaned by the way of rolling friction and ultrasonic vibration, can make the metal chip that is combined more closely on the surface of steel ball quickly fall off, improve the cleaning effect of a kind of steel ball surface metal chip cleaning machine.

[0006] The utility model discloses a kind of steel ball surface metal chip cleaning machines, including body;Further including oil removal device, cleaning and conveying device, chip collection device and separation device, oil removal device, cleaning and conveying device, chip collection device and separation device are all installed on body;Body is filled with cleaning liquid, oil removal device is collected to oil stain, cleaning and conveying device is cleaned and is transported to steel ball, chip collection device is collected to metal chip, separation device is roughly separated to steel ball and metal chip.

[0007] Preferably, the fuselage comprises a plurality of support seats, a bottom plate, a liquid storage tank, a support one, a feeding pipe and a discharge pipe, the bottom plate is installed at the top end of the plurality of support seats, the liquid storage tank is installed at the top end of the bottom plate, the front part of the liquid storage tank is provided with a discharge port, the top end of the liquid storage tank is provided with a liquid discharge groove, the support one and the feeding pipe are fixedly installed inside the rear end of the liquid storage tank, and the feeding pipe is located above the support one, the discharge pipe is fixedly installed at the discharge port of the liquid storage tank, and the discharge pipe is provided with an electric valve inside; the liquid storage tank contains the cleaning liquid.

[0008] Preferably, the oil removal device comprises a storage tank, an air pump, a gear pump, a speed reducer one, a motor one and a backflow pipe, the storage tank is installed at the front end of the liquid storage tank, the left and right sides of the storage tank are respectively provided with an air inlet and a liquid outlet, the air pump is fixedly installed at the air inlet of the storage tank, a plurality of aerators are provided inside the storage tank through the side wall of the storage tank above the air pump, the gear pump is fixedly installed at the liquid outlet of the storage tank, the speed reducer one is fixedly installed at the top end of the gear pump, the motor one is fixedly installed at the top end of the speed reducer one, and the motor one provides power to the gear pump through the speed reducer one, one end of the backflow pipe is installed on the gear pump, and the other end of the backflow pipe is installed through the rear end of the storage tank; the motor one provides power to drive the cleaning liquid inside the storage tank to flow into the storage tank through the backflow pipe, so as to continuously push the cleaning liquid inside the storage tank to flow into the storage tank through the liquid discharge groove of the storage tank, thereby realizing directional transportation of oil stains on the surface of the cleaning liquid, and simultaneously opening the air pump, the air pump makes all the oil stains inside the storage tank gather on the surface of the cleaning liquid through the aerators, which is convenient for workers to collect and process.

[0009] Preferably, the cleaning and conveying device comprises a mesh cylinder, two support two, a support three, an auger, a speed reducer two, a motor two, a guide plate and an ultrasonic generator, the mesh cylinder is fixedly installed at the front end of the support one, and the top end of the mesh cylinder is provided with a feeding port matched with the size of the feeding pipe, the two support two are respectively fixedly installed at the left and right sides of the liquid storage tank, the support three is installed on the two support two, the auger is rotatably installed on the mesh cylinder and the support three, the speed reducer two is fixedly installed at the top end of the support three and rotatably connected between the support three and the auger, the motor two is fixedly installed at the top end of the speed reducer two, and the motor two provides power to the auger through the speed reducer two, the guide plate is installed at the top end of the liquid discharge groove of the liquid storage tank, and the ultrasonic generator is installed on the liquid storage tank; the motor two provides power to drive the auger to rotate and drive the steel ball to roll and rub the mesh cylinder, so as to realize cleaning and conveying of the steel ball, and the ultrasonic generator emits ultrasonic waves to improve the cleaning effect.

[0010] Preferably, the chip collecting device comprises a support four, a linear motor, two supports five, a polished rod, a sliding block, a support six and a support seven, the support four is fixedly installed at the side end of the liquid storage tank, the linear motor and the two supports five are both fixedly installed at the top end of the support four, the polished rod is installed on the two supports five, the sliding block is slidably installed on the polished rod, the support six is installed at the top end of the linear motor and the sliding block, the support seven is installed at the bottom end of the support six, and the support seven and the bottom end inside the liquid storage tank are in sliding fit; the linear motor provides power to drive the support seven to move back and forth to collect metal chips.

[0011] Preferably, the separating device comprises two supports eight, a separating plate and a vibration motor, the two supports eight are both installed at the top end of the feeding pipe, the separating plate is installed on the two supports eight, and the vibration motor is installed at the bottom end of the separating plate; the vibration motor emits vibration to cooperate with the separating plate to coarsely separate steel balls and metal chips.

[0012] Compared with the prior art, the oil stain can be automatically collected, so that the steel ball can be prevented from adhering to an oil film when water is discharged, and the cleaning effect is good; and the steel ball is cleaned through the rolling friction and ultrasonic vibration, so that the metal chips combined relatively closely on the surface of the steel ball can be quickly removed, and the cleaning effect is good. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is the axonometric structure schematic view of the utility model;

[0014] Figure 2 is the axonometric structure schematic view of the fuselage;

[0015] Figure 3 is the axonometric structure schematic view of the oil removing device;

[0016] Figure 4 is the axonometric structure schematic view of the oil removing device;

[0017] Figure 5 is the axonometric structure schematic view of the cleaning and conveying device;

[0018] Figure 6 is the axonometric structure schematic view of the chip collecting device;

[0019] Figure 7 is the axonometric structure schematic view of the separating device.

[0020] The attached diagram is labeled as follows: 01. Machine body; 11. Support base; 12. Base plate; 13. Liquid storage tank; 14. Support 1; 15. Feed pipe; 16. Discharge pipe; 02. Oil removal device; 21. Oil storage tank; 22. Air pump; 23. Gear pump; 24. Reducer 1; 25. Motor 1; 26. Return pipe; 03. Cleaning and conveying device; 31. Mesh cylinder; 32. Support 2; 33. Support 3; 34. Screwdriver; 35. Reducer 2; 36. Motor 2; 37. Guide plate; 38. Ultrasonic generator; 04. Chip collection device; 41. Support 4; 42. Linear motor; 43. Support 5; 44. Smooth rod; 45. Slider; 46. Support 6; 47. Support 7; 05. Separation device; 51. Support 8; 52. Separation plate; 53. Vibration motor. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0022] Example 1

[0023] like Figure 1 As shown, the device includes a body 01; it also includes an oil removal device 02, a cleaning and conveying device 03, a chip collection device 04, and a separation device 05. The oil removal device 02, the cleaning and conveying device 03, the chip collection device 04, and the separation device 05 are all installed on the body 01. The body 01 holds the cleaning fluid, the oil removal device 02 collects the oil, the cleaning and conveying device 03 cleans and conveys the steel balls, the chip collection device 04 collects the metal chips, and the separation device 05 performs coarse separation between the steel balls and the metal chips.

[0024] like Figure 2 As shown, the machine body 01 includes multiple support seats 11, a base plate 12, a liquid storage tank 13, a bracket 14, a feed pipe 15, and a discharge pipe 16. The base plate 12 is installed on the top of the multiple support seats 11, the liquid storage tank 13 is installed on the top of the base plate 12, the front of the liquid storage tank 13 is provided with a discharge port, and the top of the liquid storage tank 13 is provided with a discharge trough. The bracket 14 and the feed pipe 15 are both fixedly installed inside the rear end of the liquid storage tank 13, and the feed pipe 15 is located above the bracket 14. The discharge pipe 16 is fixedly installed at the discharge port of the liquid storage tank 13, and an electric valve is provided inside the discharge pipe 16.

[0025] like Figure 3 and Figure 4As shown, the oil removal device 02 includes an oil tank 21, an air pump 22, a gear pump 23, a reducer one 24, a motor one 25 and a return pipe 26, the oil tank 21 is installed at the front end of the liquid storage tank 13, the left and right sides of the oil tank 21 are respectively provided with an air inlet and a liquid outlet, the air pump 22 is fixedly installed at the air inlet of the oil tank 21, and a plurality of aerators are provided in the oil tank 21 through the side wall of the oil tank 21, the gear pump 23 is fixedly installed at the liquid outlet of the oil tank 21, the reducer one 24 is fixedly installed at the top end of the gear pump 23, the motor one 25 is fixedly installed at the top end of the reducer one 24, and the motor one 25 provides power to the gear pump 23 through the reducer one 24, one end of the return pipe 26 is installed on the gear pump 23, and the other end of the return pipe 26 is installed through the rear end of the liquid storage tank 13;

[0026] As shown in the Figure 5 cleaning conveying device 03 includes a net cylinder 31, two supports two 32, a support three 33, an auger 34, a reducer two 35, a motor two 36, a guide plate 37 and an ultrasonic generator 38, the net cylinder 31 is fixedly installed at the front end of the support one 14, and the top end of the net cylinder 31 is provided with a feeding port which is matched in size with the feeding pipe 15, the two supports two 32 are respectively fixedly installed at the left and right sides of the liquid storage tank 13, the support three 33 is installed on the two supports two 32, the auger 34 is rotatably installed on the net cylinder 31 and the support three 33, the reducer two 35 is fixedly installed at the top end of the support three 33, and the reducer two 35 is rotatably connected through the support three 33 and the auger 34, the motor two 36 is fixedly installed at the top end of the reducer two 35, and the motor two 36 provides power to the auger 34 through the reducer two 35, the guide plate 37 is installed at the top end of the liquid outlet groove of the liquid storage tank 13, and the ultrasonic generator 38 is installed on the liquid storage tank 13;

[0027] As shown in the Figure 6 chip collecting device 04 includes a support four 41, a linear motor 42, two supports five 43, a polished rod 44, a sliding block 45, a support six 46 and a support seven 47, the support four 41 is fixedly installed at the side end of the liquid storage tank 13, the linear motor 42 and the two supports five 43 are fixedly installed at the top end of the support four 41, the polished rod 44 is installed on the two supports five 43, the sliding block 45 is slidably installed on the polished rod 44, the support six 46 is installed at the top end of the linear motor 42 and the sliding block 45, and the support seven 47 is installed at the bottom end of the support six 46 and is in sliding fit with the bottom end of the liquid storage tank 13;

[0028] Firstly, inject enough cleaning fluid into the liquid storage tank 13 and the oil storage tank 21, then put the steel balls into the mesh cylinder 31 and turn on the motor two 36 and the ultrasonic generator 38, the motor two 36 provides power to drive the auger 34 to rotate and drive the steel balls to roll and rub the mesh cylinder 31, realizing the cleaning and transportation of the steel balls, the ultrasonic generator 38 emits ultrasonic waves to improve the cleaning effect, then turn on the motor one 25 and the linear motor 42, the motor one 25 provides power to drive the cleaning fluid in the oil storage tank 21 to flow into the liquid storage tank 13 through the return pipe 26, thereby pushing the cleaning fluid in the liquid storage tank 13 to flow into the oil storage tank 21 through the liquid outlet groove of the liquid storage tank 13, realizing the directional transportation of the oil stains on the surface of the cleaning fluid, at the same time, turn on the air pump 22, the air pump 22 makes the oil stains in the oil storage tank 21 all gather on the surface of the cleaning fluid through the aerator, facilitating the workers to collect and process, the linear motor 42 provides power to drive the bracket seven 47 to move back and forth to collect the metal scraps.

[0029] Example 2

[0030] Based on example 1, it further includes:

[0031] As shown in Figure 7 The separation device 05 includes two bracket eights 51, a separation plate 52 and a vibration motor 53, the two bracket eights 51 are installed at the top end of the feeding pipe 15, the separation plate 52 is installed on the two bracket eights 51, and the vibration motor 53 is installed at the bottom end of the separation plate 52.

[0032] Firstly, inject enough cleaning fluid into the liquid storage tank 13 and the oil storage tank 21, then put the steel balls onto the separation plate 52 and turn on the vibration motor 53, the motor two 36 and the ultrasonic generator 38, the vibration motor 53 emits vibration to cooperate with the separation plate 52 to coarsely separate the steel balls and the metal scraps, the motor two 36 provides power to drive the auger 34 to rotate and drive the steel balls to roll and rub the mesh cylinder 31, realizing the cleaning and transportation of the steel balls, the ultrasonic generator 38 emits ultrasonic waves to improve the cleaning effect, then turn on the motor one 25 and the linear motor 42, the motor one 25 provides power to drive the cleaning fluid in the oil storage tank 21 to flow into the liquid storage tank 13 through the return pipe 26, thereby pushing the cleaning fluid in the liquid storage tank 13 to flow into the oil storage tank 21 through the liquid outlet groove of the liquid storage tank 13, realizing the directional transportation of the oil stains on the surface of the cleaning fluid, at the same time, turn on the air pump 22, the air pump 22 makes the oil stains in the oil storage tank 21 all gather on the surface of the cleaning fluid through the aerator, facilitating the workers to collect and process, the linear motor 42 provides power to drive the bracket seven 47 to move back and forth to collect the metal scraps.

[0033] As shown in Figures 1 to 7As shown, the steel ball surface metal scrap cleaning machine, in working, first injects sufficient cleaning liquid into the liquid storage tank 13 and the oil storage tank 21, then prevents the steel ball on the separation plate 52 and opens the vibration motor 53, the motor two 36 and the ultrasonic generator 38, the vibration motor 53 sends vibration and cooperates the separation plate 52 to coarsely separate the steel ball and the metal scrap, the motor two 36 provides power, drives the auger 34 to rotate and drives the steel ball to roll and rub the net cylinder 31, realizes the cleaning and conveying of the steel ball, the ultrasonic generator 38 sends ultrasonic wave and improves the cleaning effect, then opens the motor one 25 and the linear motor 42, the motor one 25 provides power, drives the cleaning liquid in the oil storage tank 21 to flow into the liquid storage tank 13 through the backflow pipe 26, thereby continuously drives the cleaning liquid in the liquid storage tank 13 to flow into the oil storage tank 21 through the liquid discharge groove of the liquid storage tank 13, thereby realizing the directional transportation of the oil stain on the surface of the cleaning liquid, simultaneously opens the air pump 22, the air pump 22 makes the oil stain in the oil storage tank 21 all gather on the surface of the cleaning liquid through the aerator, facilitates the worker to collect and handle, and the linear motor 42 provides power and drives the support seven 47 to move back and forth to collect the metal scrap.

[0034] The electric valve, the air pump 22, the plurality of aerators, the gear pump 23, the motor one 25, the motor two 36, the ultrasonic generator 38, the linear motor 42 and the vibration motor 53 of the utility model are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.

[0035] The utility model discloses the main function realized is: through setting up oil removal device 02, the oil stain is collected automatically, can prevent the steel ball from adhering to an oil film when discharging water, improves the cleaning effect, and through setting up cleaning and conveying device 03, the steel ball is cleaned in the mode of rolling friction and ultrasonic vibration, can make the metal scrap that the steel ball surface combines closely fall off quickly, improves the cleaning effect, solves the existing machine when using the oil stain that can accumulate on the surface of the cleaning liquid, makes the steel ball adhere to an oil film when discharging water, leads to the cleaning effect is poor, and the existing machine only through the rolling mode of friction to the steel ball and clean, the metal scrap that the steel ball surface combines closely is difficult to fall off, leads to the cleaning effect is poor prior art problem.

[0036] The preferred implementation of the utility model is described above, and it should be noted that, for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.

Claims

1. A steel ball surface metal shavings cleaning machine, comprising a machine body (01); characterized in that, It also includes an oil removal device (02), a cleaning and conveying device (03), a chip collection device (04), and a separation device (05). The oil removal device (02), the cleaning and conveying device (03), the chip collection device (04), and the separation device (05) are all installed on the machine body (01). The machine body (01) holds the cleaning fluid, the oil removal device (02) collects the oil, the cleaning and conveying device (03) cleans and conveys the steel balls, the chip collection device (04) collects the metal chips, and the separation device (05) coarsely separates the steel balls and the metal chips.

2. The steel ball surface metal shavings cleaning machine as described in claim 1, characterized in that, The machine body (01) includes multiple support seats (11), a base plate (12), a liquid storage tank (13), a bracket (14), a feed pipe (15), and a discharge pipe (16). The base plate (12) is installed on the top of the multiple support seats (11), the liquid storage tank (13) is installed on the top of the base plate (12), the front of the liquid storage tank (13) is provided with a discharge port, the top of the liquid storage tank (13) is provided with a discharge trough, the bracket (14) and the feed pipe (15) are both fixedly installed inside the rear end of the liquid storage tank (13), and the feed pipe (15) is located above the bracket (14). The discharge pipe (16) is fixedly installed at the discharge port of the liquid storage tank (13), and an electric valve is provided inside the discharge pipe (16).

3. A steel ball surface metal shavings cleaning machine as described in claim 2, characterized in that, The oil removal device (02) includes an oil storage tank (21), an air pump (22), a gear pump (23), a reducer (24), a motor (25), and a return pipe (26). The oil storage tank (21) is installed at the front end of the liquid storage tank (13). An air inlet and a liquid outlet are respectively provided on the left and right sides of the oil storage tank (21). The air pump (22) is fixedly installed at the air inlet of the oil storage tank (21), and the air pump (22) passes through the side wall of the oil storage tank (21) inside the oil storage tank (21). The unit is equipped with multiple aerators. The gear pump (23) is fixedly installed at the drain port of the oil storage tank (21). The reducer (24) is fixedly installed on the top of the gear pump (23). The motor (25) is fixedly installed on the top of the reducer (24). The motor (25) provides power to the gear pump (23) through the reducer (24). One end of the return pipe (26) is installed on the gear pump (23), and the other end of the return pipe (26) passes through and is installed at the rear end of the storage tank (13).

4. A steel ball surface metal shavings cleaning machine as described in claim 3, characterized in that, The cleaning and conveying device (03) includes a mesh cylinder (31), two second supports (32), a third support (33), an auger (34), a second reducer (35), a second motor (36), a guide plate (37), and an ultrasonic generator (38). The mesh cylinder (31) is fixedly installed at the front end of the first support (14), and the top of the mesh cylinder (31) is provided with a feed port that matches the size of the feed pipe (15). The two second supports (32) are respectively fixedly installed on the left and right sides of the liquid storage tank (13), and the third support (33) is installed on the two second supports (32). The auger (34) is rotatably mounted on the mesh cylinder (31) and the support three (33). The reducer two (35) is fixedly mounted on the top of the support three (33) and is rotatably connected between the support three (33) and the auger (34). The motor two (36) is fixedly mounted on the top of the reducer two (35) and provides power to the auger (34) through the reducer two (35). The guide plate (37) is mounted on the top of the drain trough of the liquid storage tank (13). The ultrasonic generator (38) is mounted on the liquid storage tank (13).

5. A steel ball surface metal shavings cleaning machine as described in claim 4, characterized in that, The chip collection device (04) includes a fourth bracket (41), a linear motor (42), two fifth brackets (43), a smooth rod (44), a slider (45), a sixth bracket (46), and a seventh bracket (47). The fourth bracket (41) is fixedly installed on the side of the liquid storage tank (13). The linear motor (42) and the two fifth brackets (43) are both fixedly installed on the top of the fourth bracket (41). The smooth rod (44) is installed on the two fifth brackets (43). The slider (45) is slidably installed on the smooth rod (44). The sixth bracket (46) is installed on the top of the linear motor (42) and the slider (45). The seventh bracket (47) is installed on the bottom of the sixth bracket (46), and the seventh bracket (47) and the bottom of the liquid storage tank (13) slide together.

6. A steel ball surface metal shavings cleaning machine as described in claim 5, characterized in that, The separation device (05) includes two brackets (51), a separation plate (52), and a vibration motor (53). The two brackets (51) are installed at the top of the feed pipe (15), the separation plate (52) is installed on the two brackets (51), and the vibration motor (53) is installed at the bottom of the separation plate (52).

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