Saw cutting processing production line for section bar after shot blasting and sanding

By designing a profile sawing production line after shot blasting and sandblasting, and adopting automated processing of profile sorting, cutting and blanking sections, the problem of low profile processing efficiency was solved, and efficient automatic length setting and feeding were achieved, thus improving processing efficiency.

CN224011364UActive Publication Date: 2026-03-20SHENGSHI CONTAINER MANAGEMENT SHANGHAI +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In existing technologies, the automatic loading and unloading and automatic length-fixing of profiles after shot blasting have a high probability of error, resulting in low processing efficiency. The processing efficiency of hinged metal band saws with manual intervention is also not high.

Method used

Design a profile sawing production line after shot blasting and sandblasting, including a profile sorting section, a profile cutting section and a profile blanking section. It adopts a vertical lifting horizontal metal band saw, equipped with profile sorting and blanking functions, to realize automatic length setting and feeding of multiple profiles.

Benefits of technology

It significantly improves processing efficiency, reduces the frequency of manual loading and unloading and length setting, and enables the simultaneous sawing of dozens of profiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a section bar sawing processing production line after shot blasting and sanding. The section bar sawing processing production line comprises a section bar arrangement section, the profile sorting section is used for sorting and aligning profiles; cutting the profile sections; the sectional material cutting section is arranged at the tail end of the sectional material arrangement section; a sectional material blanking section; the sectional material blanking section is arranged at the tail end of the sectional material cutting section; the sectional material arranging section, the sectional material cutting section and the sectional material discharging section are arranged on the same straight line. The vertical lifting horizontal metal band sawing machine has the advantages that the vertical lifting horizontal metal band sawing machine is adopted, the functions of sectional material arranging and discharging are matched, dozens of sectional materials can be sawn at a time, and automatic sizing feeding is achieved; according to the scheme, the manual feeding and discharging and sizing frequency is reduced, and the machining efficiency is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to section bar processing equipment technical field especially relates to a section bar sawing processing production line after shot blasting and sanding. BACKGROUND

[0002] The section bar has the characteristics of bending and extension after shot blasting and sanding, so most section bars need to be sawed after shot blasting and sanding. Because of the bending characteristic after sanding, if an automatic feeding and discharging and automatic sizing processing production line is used, the bent pipe can cause a great error probability in the steps of automatic material taking and automatic alignment, so only one section bar can be processed at a time, and the efficiency is low. At present, a hinge type metal band sawing machine is used to cooperate with manual feeding and discharging, manual sizing and 5 single rows of simultaneous sawing, so the processing efficiency is low and the labor time is long. Therefore, it is necessary to develop a section bar sawing processing production line after shot blasting and sanding with high processing efficiency, and no same technical scheme as the utility model is found through search. SUMMARY

[0003] The utility model mainly solves the technical problem of providing a section bar sawing processing production line after shot blasting and sanding with high processing efficiency, and solving one or more of the above technical problems.

[0004] To solve the above technical problems, one technical scheme of the utility model is as follows: a section bar sawing processing production line after shot blasting and sanding, the innovation point of which is that the production line comprises

[0005] A section bar arranging section is arranged for arranging and aligning the section bar.

[0006] A section bar cutting section is arranged at the end of the section bar arranging section.

[0007] A section bar discharging section is arranged at the end of the section bar cutting section.

[0008] The section bar arranging section, the section bar cutting section and the section bar discharging section are arranged on the same straight line.

[0009] In some embodiments, the profile arrangement section comprises a first bed frame, a plurality of first driven rollers are arranged on the first bed frame in parallel, a first cylinder seat is arranged at the head end of the first bed frame, a first alignment oil cylinder is arranged on the first cylinder seat, an alignment push plate is arranged at the end of the first alignment oil cylinder, the alignment push plate is movable in the extension direction of the first bed frame under the drive of the first alignment oil cylinder, a profile limiting frame is arranged at the top of the tail end of the first bed frame, a limiting assembly is arranged below the profile limiting frame, the limiting assembly comprises a first lifting cylinder arranged vertically upward, and an alignment baffle is arranged on the first lifting cylinder and is driven upward and downward by the first lifting cylinder, when the alignment baffle is lowered to the lowest position, the lowest height of the upper edge of the alignment baffle is lower than the upper surface of the first bed frame, and when the alignment baffle is raised to the highest position, the upper edge of the alignment baffle is flush with the profile limiting frame.

[0010] In some embodiments, the cutting profile section comprises a second bed frame and a cutting assembly arranged at the middle section of the second bed frame, a plurality of second driven rollers are arranged on the second bed frame in parallel, and a material receiving assembly is arranged between the cutting assembly and the profile arrangement section.

[0011] In some embodiments, the cutting assembly is a horizontal double-column band saw machine, and the first bed frame passes through between the double columns of the horizontal double-column band saw machine.

[0012] In some embodiments, the material receiving assembly comprises a material receiving track arranged on the second bed frame and a material receiving frame arranged on the material receiving track, a first material pressing cylinder is arranged at the top of the material receiving frame, the first material pressing cylinder is arranged vertically downward, and a first material pressing plate is arranged at the bottom of the first material pressing cylinder.

[0013] In some embodiments, the profile cutting section comprises a feeding assembly arranged on the second bed frame and a cutting table arranged at the end of the second bed frame, the feeding assembly comprises a feeding track arranged on the second bed frame and a feeding frame arranged on the feeding track, a second material pressing cylinder is arranged at the top of the feeding frame, the second material pressing cylinder is arranged vertically downward, and a second material pressing plate is arranged at the bottom of the second material pressing cylinder; a plurality of third driven rollers are arranged at the top of the cutting table in parallel.

[0014] The beneficial effects of the present application are as follows: the technical scheme adopts a vertical lifting horizontal metal band saw machine, is matched with profile arrangement and feeding functions, can cut dozens of profiles at a time, and automatically feeds according to the size; the scheme reduces manual feeding and sizing frequency, and significantly improves processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0016] Fig. 1 is a structure schematic view of a profile sawing processing production line after shot blasting and sanding.

[0017] Fig. 2 is a structure schematic view of a profile arrangement section of a profile sawing processing production line after shot blasting and sanding.

[0018] Fig. 3 is a structure schematic view of a cutting profile section and a profile blanking section of a profile sawing processing production line after shot blasting and sanding. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0020] As Figs. 1 to 3As shown, the utility model embodiment includes: a section bar sawing processing production line after shot blasting, including section bar arrangement section 100, section bar arrangement section 100 includes first bed frame 110, be equipped with a plurality of parallel first driven roller 101 of setting of first bed frame 110, these first driven roller 101 are used to reduce the friction between section bar and first bed frame 110, facilitate arrangement, the head of first bed frame 110 is equipped with first cylinder seat 102, be equipped with first alignment oil cylinder 103 on first cylinder seat 102, the end of first alignment oil cylinder 103 is equipped with alignment push plate 104, alignment push plate 104 can be moved in the extension direction of first bed frame 110 under the drive of first alignment oil cylinder 103, the top of the tail of first bed frame 110 is equipped with section bar limiting frame 105, the below of section bar limiting frame 105 is equipped with limiting assembly, limiting assembly includes the first lifting cylinder 106 of vertically upwards and the alignment baffle 107 of being arranged on first lifting cylinder 106 and can be driven by first lifting cylinder 106 and go up and go down, when alignment baffle 107 goes down to the lowest position, the lowest height of its upper edge is lower than the upper surface of first bed frame 110, when alignment baffle 107 goes up to the highest position, its upper edge is flush with section bar limiting frame 105, the technical scheme first will section bar one one stack on first bed frame 110, the arrangement of section bar will lead to the both ends of section bar misalignment, then first lifting cylinder 106 is raised to first alignment baffle 107, then alignment push plate 104 is pushed forward slowly by first alignment oil cylinder 103, section bar will be moved forward under the action of alignment push plate 104, the end of section bar will be stopped by alignment baffle 107, alignment push plate 104 supports to advance, thereby make the both ends of all section bar align, when alignment baffle 107 is lowered, then the section bar of arrangement completion is pushed forward a certain distance by alignment push plate 104.

[0021] The cutting profile section 200; the cutting profile section 200 includes a second bed frame 210 and a cutting assembly arranged at the section of the second bed frame 210, the second bed frame 210 is provided with a plurality of second driven rollers 201 arranged in parallel, the second driven rollers 201 are used to reduce the friction between the profile and the second bed frame 210, facilitate the profile to advance, and the cutting assembly is further provided with a receiving assembly between the profile arranging section 100; the cutting assembly is a horizontal double-column band sawing machine 202, and the first bed frame 110 passes between the double columns of the horizontal double-column band sawing machine 202; the receiving assembly includes a receiving rail 203 arranged on the second bed frame 210 and a receiving rack 204 arranged on the receiving rail 203, and the second bed frame 210 is further provided with a receiving motor for driving the receiving rack 204 to walk on the receiving rail 203, the top of the receiving rack 204 is provided with a first pressing cylinder 205, the first pressing cylinder 205 is vertically downwardly arranged, and the bottom of the first pressing cylinder 205 is provided with a first pressing plate; when the profile arranging section 100 completes the work, the receiving rack 204 in the technical solution can be driven by the receiving motor to the head end of the receiving rack 204, and then the first pressing cylinder 205 is lowered to drive the first pressing plate to be lowered and press the profile, after being pressed, the receiving motor drives the receiving rack 204 to drag the profile to the cutting assembly, at this time, the horizontal double-column band sawing machine 202 of the cutting assembly cuts the profile, after cutting is completed, the receiving assembly slowly pushes the uncut profile, so that the cut profile is on the other side of the cutting assembly.

[0022] The profile blanking section 300; the profile blanking section 300 includes a feeding assembly arranged on the second bed frame 210 and a blanking table 304 arranged at the end of the second bed frame 210, the feeding assembly includes a feeding rail 301 arranged on the second bed frame 210 and a feeding rack 302 arranged on the feeding rail 301, and the second bed frame 210 is further provided with a feeding motor for driving the feeding rack 302 to walk on the feeding rail 301, the top of the feeding rack 302 is provided with a second pressing cylinder 303, the second pressing cylinder 303 is vertically downwardly arranged, and the bottom of the second pressing cylinder 303 is provided with a second pressing plate; the top of the blanking table 304 is provided with a plurality of third driven rollers 305 arranged in parallel, the third driven rollers 305 are used to reduce the friction between the profile and the blanking table 304, facilitate the profile to advance, when the cut profile is on the other side of the cutting assembly, at this time, the second pressing cylinder 303 of the feeding assembly drives the second pressing plate to be lowered and press the profile, and the feeding motor drives the feeding rack 302 to send the profile to the blanking table 304.

[0023] The above only describes the embodiments of the present application, and does not limit the patent range of the present application, any equivalent structure or equivalent process transformation according to the content of the present application, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. A production line for sawing profiles after shot blasting and sandblasting, characterized in that: include Profile sorting section (100); the profile sorting section (100) is used to sort and align profiles; Cutting profile segment (200); the cutting profile segment (200) is located at the end of the profile finishing section (100); Profile cutting section (300); the profile cutting section (300) is located at the end of the profile cutting section (200); The profile preparation section (100), the profile cutting section (200), and the profile blanking section (300) are arranged on the same straight line; The profile sorting section (100) includes a first bed frame (110), on which a plurality of first driven rollers (101) are arranged in parallel with each other. A first cylinder seat (102) is provided at the head end of the first bed frame (110), and a first alignment cylinder (103) is provided on the first cylinder seat (102). An alignment push plate (104) is provided at the end of the first alignment cylinder (103). The alignment push plate (104) can move in the extending direction of the first bed frame (110) under the drive of the first alignment cylinder (103). The top of the tail section is provided with a profile limiting frame (105), and a limiting component is provided below the profile limiting frame (105). The limiting component includes a first lifting cylinder (106) set vertically upward and an alignment baffle (107) set on the first lifting cylinder (106) and driven upward and downward by the first lifting cylinder (106). When the alignment baffle (107) moves downward to the lowest position, the lowest height of its upper edge is lower than the upper surface of the first bed frame (110). When the alignment baffle (107) moves upward to the highest position, its upper edge is flush with the profile limiting frame (105).

2. The production line for profile sawing after shot blasting and sandblasting according to claim 1, characterized in that: The cutting profile section (200) includes a second bed frame (210) and a cutting assembly located in the middle section of the second bed frame (210). The second bed frame (210) is provided with a plurality of second driven rollers (201) arranged in parallel with each other. A receiving assembly is also provided between the cutting assembly and the profile sorting section (100).

3. The production line for profile sawing after shot blasting and sandblasting according to claim 2, characterized in that: The cutting assembly is a horizontal double-column band saw (202).

4. The production line for profile sawing after shot blasting and sandblasting according to claim 1, characterized in that: The first bed frame (110) passes between the two columns of the horizontal double-column band saw (202).

5. The production line for profile sawing after shot blasting and sandblasting according to claim 2, characterized in that: The receiving assembly includes a receiving rail (203) set on the second bed frame (210) and a receiving rack (204) set on the receiving rail (203). The top of the receiving rack (204) is provided with a first pressing cylinder (205), which is set vertically downward, and the bottom of the first pressing cylinder (205) is provided with a first pressing plate.

6. The production line for profile sawing after shot blasting and sandblasting according to claim 2, characterized in that: The profile unloading section (300) includes a feeding assembly mounted on a second bed frame (210) and an unloading platform (304) mounted at the end of the second bed frame (210). The feeding assembly includes a feeding rail (301) mounted on the second bed frame (210) and a feeding rack (302) mounted on the feeding rail (301). The top of the feeding rack (302) is provided with a second pressing cylinder (303), which is vertically downward and has a second pressing plate at its bottom. The top of the unloading platform (304) is provided with several third driven rollers (305) arranged parallel to each other.