Stud orienting device

By employing a detection head and a clamping head in the double-ended bolt orientation device, the problem of inaccurate orientation recognition of U-shaped double-ended bolts is solved, enabling precise bolt orientation and correct entry into the correct posture, thus improving production efficiency.

CN224011614UActive Publication Date: 2026-03-20WUXI BESTER AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing double-ended bolt orientation devices cannot accurately identify the direction of U-shaped double-ended bolts, causing them to fail to enter subsequent assembly stages in the correct posture on automated production lines, affecting production efficiency and product quality.

Method used

The design employs two detection heads and two clamping heads. The arc-shaped end face of the detection head matches the U-shaped double-ended bolt bend. The bolt direction is determined by the interaction of the detection heads, and the clamping head and power source are used to rotate the bolt 180° to ensure the correct posture.

Benefits of technology

It enables precise identification of the direction of U-shaped double-headed bolts and correct posture entry, improving the production efficiency of automated production lines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224011614U_ABST
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Abstract

The utility model relates to the field of studs, and discloses a stud orienting device which comprises an orienting plate. The number of the detection heads is two, the two detection heads are arranged to be close to or far away from each other at the same time, the opposite end faces of the two detection heads are arc-shaped detection faces, and the curvature radius of the arc-shaped detection faces is matched with the outer contour of the elbow section of the U-shaped double-end bolt. According to the utility model, by adopting the two detection heads, the direction of the bolt can be accurately judged according to the interaction condition of different parts of the U-shaped stud and the detection heads, the accurate identification of the direction of the U-shaped stud is realized, the two clamping heads can quickly and simultaneously approach and clamp the stud, and the orientation plate is driven by the first power source to rotate the bolt. The direction of the U-shaped stud is correct, and it is ensured that the U-shaped stud can enter a subsequent assembly link in a correct posture.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of double -end bolt especially relates to a double -end bolt orientation device. BACKGROUND

[0002] In modern industrial production, double-end bolts as a common connecting piece are widely used in mechanical manufacturing, automobile industry, aerospace and many other fields. According to the shape of the bolt, it can be roughly divided into straight rod type double-end bolt and U-shaped double-end bolt, and different shaped bolts play a unique role in different scenes.

[0003] Straight rod type double-end bolts are commonly used for simple linear connection, while U-shaped double-end bolts perform well when fastening ring-shaped or tubular objects due to their unique structure, for example, in the scene of pipeline installation, bridge construction, U-shaped double-end bolts can effectively fix the pipeline or steel beam at the specified position, ensuring the stability and safety of the whole structure.

[0004] The existing double-end bolt orientation device is mostly designed only for straight rod type double-end bolts. Since the shape of U-shaped double-end bolt is special, the existing orientation device lacks effective means to judge its direction, and cannot accurately identify whether the U-shaped opening faces forward or backward, which leads to the fact that U-shaped double-end bolts cannot enter the subsequent assembly link with the correct posture on the automatic production line, affecting the production efficiency and product quality. INVENTION CONTENTS

[0005] To solve the above-mentioned problems, the utility model realizes the following technical scheme.

[0006] A double-end bolt orientation device, comprising: an orientation plate; two detection heads, which are arranged to approach or move away at the same time, the opposite end faces of the two detection heads are arc-shaped detection faces, and the curvature radius of the arc-shaped detection faces matches the outer contour of the elbow segment of the U-shaped double-end bolt; two clamping heads, which are arranged between the two detection heads, and the two clamping heads are arranged to approach or move away at the same time.

[0007] Preferably, the orientation plate comprises: two moving grooves, which are opened on the orientation plate; two moving blocks, which are connected in the moving grooves, and the detection heads are installed on the moving blocks.

[0008] Preferably, the orientation plate further comprises: an elastic member, one end of which is connected to the inner wall of the moving groove, and the other end is connected to the moving block.

[0009] Preferably, the orientation plate further comprises: a pressure sensor, which is installed on the inner wall of the moving groove.

[0010] Preferably, the orientation plate further comprises: a second power source mounted on the orientation plate, a power shaft of the second power source being connected with the orientation plate.

[0011] Preferably, the orientation plate further comprises: a second power source mounted on the orientation plate, a power shaft of the second power source being connected with the orientation plate.

[0012] Preferably, the orientation plate further comprises: a second power source mounted on the orientation plate, a power shaft of the second power source being connected with the orientation plate.

[0013] Preferably, the orientation plate further comprises: a second power source mounted on the orientation plate, a power shaft of the second power source being connected with the orientation plate.

[0014] The utility model provides a kind of double-end bolt orientation device.Compared with prior art, it has the following beneficial effects: by using two detection heads, the direction of bolt can be accurately judged according to the interaction of different parts of U-shaped double-end bolt and detection head, realizing the accurate identification of U-shaped double-end bolt direction;Two clamping heads can quickly approach and clamp the bolt at the same time, the bolt is rotated 180 ° by the orientation plate driven by the first power source, so that its direction is correct, ensuring that U-shaped double-end bolt can enter subsequent assembly link with correct posture, improving the production efficiency of automatic production line. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic diagram provided by the utility model.

[0016] Figure 2 It is a support frame and orientation plate structure schematic diagram provided by the utility model.

[0017] Figure 3 It is a support frame cross section schematic diagram provided by the utility model.

[0018] Figure 4 It is an orientation plate cross section schematic diagram provided by the utility model.

[0019] Reference signs in the drawings are:

[0020] 100, conveying table;

[0021] 200, support frame; 201, first power source;

[0022] 300, orientation plate; 301, detection head; 302, clamping head; 303, second power source; 304, moving groove; 305, moving block; 306, elastic member; 307, pressure sensor. DETAILED DESCRIPTION

[0023] The utility model is further described below in combination with specific embodiments, and it should be understood that these embodiments are only used to illustrate the utility model and not used to limit the protection scope of the utility model.

[0024] The embodiments of the utility model are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the utility model from the disclosure of the specification. The utility model can also be implemented or applied through other different embodiments, and various modifications or changes can be made to the details in the specification based on different viewpoints and applications without departing from the spirit of the utility model.

[0025] Referring to Figures 1-4 A double-end bolt orientation device comprises an orientation plate 300, two detection heads 301, two clamping heads 302, and the two detection heads 301 are arranged to be close to or away from each other simultaneously, the opposite end faces of the two detection heads 301 are arc-shaped detection faces, and the curvature radius of the arc-shaped detection faces matches the outer contour of the bend segment of the U-shaped double-end bolt, the two detection heads 301 are arranged between the two clamping heads 302, and the two clamping heads 302 are arranged to be close to or away from each other simultaneously.

[0026] In the embodiment, when the bend segment of the U-shaped double-end bolt passes through the direction detection mechanism in the correct direction, the bend segment extrudes the two detection heads 301 to move away from each other, allowing the U-shaped double-end bolt to pass through; when the open segment of the U-shaped double-end bolt enters in the reverse direction, the two detection heads 301 are embedded in the open segment and are locked, and the two detection heads 301 ensure that the detection heads 301 can be closely attached to the bend segment when the bend segment of the U-shaped double-end bolt passes through the detection heads 301 in the correct direction, so as to generate sufficient extrusion force to move the detection heads 301 to both sides. At the same time, when the open segment of the U-shaped double-end bolt passes through the detection heads 301, the detection heads 301 can smoothly fall into the inside of the open segment and will not generate excessive resistance, when the detection heads 301 detect that the direction of the U-shaped double-end bolt is incorrect, the two clamping heads 302 are close to each other and clamp the bolt simultaneously, the bolt is rotated 180° through the orientation plate 300, and the direction of the bolt is correct. Finally, the clamping heads 302 release the bolt, and the bolt continues to advance along the conveying table 100.

[0027] The orientation plate 300 comprises two moving grooves 304, two moving grooves 304 are formed on the orientation plate 300, two moving blocks 305, the moving blocks 305 are connected in the moving grooves 304, the detection head 301 is installed on the moving blocks 305, an elastic member 306, one end of the elastic member 306 is connected to the inner wall of the moving groove 304, and the other end of the elastic member 306 is connected to the moving block 305, a pressure sensor 307 is installed on the inner wall of the moving groove 304, and a second power source 303 is installed on the orientation plate 300, and the power shaft of the second power source 303 is connected with the orientation plate 300.

[0028] The opening accuracy and surface flatness of the moving groove 304 are crucial for the smooth movement of the detection head 301. The width and depth of the moving groove 304 are accurately designed according to the size of the moving block 305 and the movement range of the detection head 301, so that the moving block 305 can smoothly slide in the groove without jamming or shaking. The moving block 305 and the moving groove 304 adopt a suitable fit tolerance, which ensures the flexibility of the moving block 305 in the moving groove 304 and prevents the moving block 305 from generating too large a gap during movement, which may cause the position deviation of the detection head 301. The elastic member 306 is usually a spring, and its elastic coefficient is carefully calculated and selected. When the detection head 301 is subjected to external force, the elastic member 306 will be elastically deformed and store energy. When the external force disappears, the elastic member 306 will return to its original state, so that the detection head 301 returns to the initial position. The presence of the elastic member 306 enables the detection head 301 to produce corresponding displacement according to different parts of the U-shaped double-headed bolt during detection, and ensures that the detection head 301 can be accurately reset after each detection, preparing for the next detection.

[0029] The pressure sensor 307 mainly detects the pressure change of the moving block 305 to the inner wall of the moving groove 304 during movement. When the opening part of the U-shaped double-headed bolt passes through the detection head 301, the detection head 301 is subjected to the extrusion of the U-shaped double-headed bolt, and the pressure is transmitted to the pressure sensor 307. The pressure sensor 307 converts the pressure signal into an electric signal and transmits it to the control system. The control system judges whether the direction of the U-shaped double-headed bolt is correct according to the received pressure signal. The second power source 303 adopts a pneumatic cylinder, and a linear motor can also be used.

[0030] The conveying table 100, the orientation plate 300 is arranged above the conveying table 100, and the conveying table 100 is used for conveying the U-shaped double-headed bolt. The conveying table 100 comprises a support frame 200 installed on the conveying table 100, and the orientation plate 300 is installed on the support frame 200. The support frame 200 comprises a first power source 201 installed on the support frame 200, and the power shaft of the first power source 201 is connected with the orientation plate 300.

[0031] The support frame 200 plays a role of supporting and fixing the orientation plate 300, ensuring that the orientation plate 300 remains stable during operation, and the first power source 201 adopts a servo motor, and can also adopt a stepping motor, and the first power source 201 is used to drive the orientation plate 300 to rotate.

[0032] In use, the U-shaped double-end bolt to be oriented is placed on the conveying table 100, and the conveying is ready to start. The conveying table 100 starts to convey the U-shaped double-end bolt to move to the detection area below the orientation plate 300. If the bent section of the U-shaped double-end bolt passes through the detection head 301 in the forward direction, the bent section will extrude the two detection heads 301. The detection heads 301 move away from each other in the moving groove 304 by overcoming the resistance of the elastic member 306, allowing the U-shaped double-end bolt to continue to pass through the detection area.

[0033] If the open section of the U-shaped double-end bolt enters the detection head 301 in the reverse direction, the two detection heads 301 will be embedded in the open section and locked. The detection head 301 is extruded by the U-shaped double-end bolt, which transmits the pressure to the pressure sensor 307. The pressure sensor 307 converts the pressure signal into an electrical signal and transmits it to the control system. The control system determines that the direction of the U-shaped double-end bolt is incorrect according to the received pressure signal, and triggers the subsequent adjustment action.

[0034] When the control system determines that the direction of the bolt is incorrect, the two clamping heads 302 simultaneously approach and clamp the bolt. The first power source 201 is started, and the orientation plate 300 is driven to rotate by the power shaft, thereby rotating the clamped bolt by 180° to make its direction correct. After the direction of the bolt is adjusted correctly, the clamping head 302 releases the bolt, and the bolt continues to advance along the conveying table 100, completing the orientation process.

[0035] Compared with the prior art, the present application has the following beneficial effects:

[0036] By adopting two detection heads 301, the direction of the U-shaped double-end bolt can be accurately determined according to the interaction between different parts of the U-shaped double-end bolt and the detection head 301, and the accurate identification of the direction of the U-shaped double-end bolt is realized.

[0037] The two clamping heads 302 can quickly and simultaneously approach and clamp the bolt, and the bolt is rotated by 180° by the first power source 201 to make its direction correct, ensuring that the U-shaped double-end bolt can enter the subsequent assembly link with the correct posture, and improving the production efficiency of the automatic production line.

[0038] Thus, although the present application has been described herein with reference to particular embodiments thereof, modifications, alterations and substitutions are possible within the scope and spirit of the application as disclosed above and as claimed below, and it is understood that some features of the present application could be employed without a corresponding use of the other features, and in some instances, without departing from the scope and spirit of the application. Accordingly, many modifications can be made in the particular embodiments without departing from the scope and spirit of the application. The present application is not intended to be limited to the particular embodiments used in the following claims, and / or the particular examples disclosed as the best mode for carrying out the present application, but the present application will include any and all embodiments and equivalents falling within the scope of the appended claims. Thus, the scope of the present application will only be determined by the appended claims.

Claims

1. A double-ended bolt orientation device, characterized in that, include: Oriented plate (300); The number of detection heads (301) is two. The two detection heads (301) are configured to be able to move closer or further apart at the same time. The opposite end faces of the two detection heads (301) are arc-shaped detection surfaces, and the radius of curvature of the arc-shaped detection surfaces matches the outer contour of the U-shaped double-headed bolt elbow section. There are two clamping heads (302), and two detection heads (301) are disposed between the two clamping heads (302). The two clamping heads (302) are configured to move closer or further apart at the same time.

2. The double-ended bolt orientation device according to claim 1, characterized in that, The orientation plate (300) includes: There are two movable slots (304), which are formed on the directional plate (300); There are two movable blocks (305), which are connected to the movable slot (304), and the detection head (301) is installed on the movable block (305).

3. The double-ended bolt orientation device according to claim 2, characterized in that, The orientation plate (300) also includes: The elastic element (306) is connected at one end to the inner wall of the moving groove (304) and at the other end to the moving block (305).

4. A double-ended bolt orientation device according to claim 2, characterized in that, The orientation plate (300) also includes: A pressure sensor (307) is mounted on the inner wall of the movable groove (304).

5. A double-ended bolt orientation device according to claim 1, characterized in that, The orientation plate (300) also includes: The second power source (303) is installed on the directional plate (300), and the power shaft of the second power source (303) is connected to the directional plate (300).

6. A double-ended bolt orientation device according to claim 1, characterized in that, Also includes: A conveyor table (100) is provided above the directional plate (300), and the conveyor table (100) is used to convey U-shaped double-headed bolts.

7. A double-ended bolt orientation device according to claim 6, characterized in that, The conveyor table (100) includes: A support frame (200) is mounted on the conveyor table (100), and a guide plate (300) is mounted on the support frame (200).

8. A double-ended bolt orientation device according to claim 7, characterized in that, The support frame (200) includes: The first power source (201) is installed on the support frame (200), and the power shaft of the first power source (201) is connected to the directional plate (300).