Portable efficient assembly jig

By designing a portable and efficient assembly fixture, the problems of complex operation and insufficient versatility of existing assembly fixtures are solved, realizing an efficient and precise assembly process, adapting to diversified production needs, and reducing production costs.

CN224012167UActive Publication Date: 2026-03-20LONGYAN FUXINDA ELECTRONIC MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing assembly jigs are complex to operate, inefficient, and lack versatility, making them difficult to adapt to the needs of multi-variety, small-batch production, affecting product quality and production efficiency, and increasing production costs.

Method used

A portable and efficient assembly fixture was designed, including a pre-assembled plate, an adjustment structure, a push rod, and an extrusion base. Through the combination of folding plates and connecting rods, precise control and stable clamping are achieved. Combined with limiting components, anti-slip coating, and a rotating shaft structure, the assembly accuracy and flexibility are improved.

Benefits of technology

It improves assembly precision and efficiency, reduces human error, simplifies operation procedures, reduces assembly time and complexity, meets the needs of multi-variety, small-batch production, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a portable efficient assembly jig which comprises a preassembled plate body, a connecting frame, an adjusting structure, a pushing and pressing rod, an extrusion base, a folded plate, a connecting rod, a pressing rod, a clamping plate, a bolt structure, a limiting piece, a containing groove, an anti-skid coating, a fixing plate, a rotating shaft structure and the like. According to the assembly jig, through the ingenious design of the adjusting structure, accurate control over the push rod and stable clamping of a workpiece are achieved, and the problems that an existing assembly jig is complex in operation, low in efficiency and insufficient in universality are effectively solved. In the structure, the folding plate, the connecting rod, the pressing rod and other components are movably connected through the rotating shaft structure, and the flexibility and adaptability of the assembly jig are enhanced. And a storage groove in the extrusion base is matched with an anti-skid coating, so that the stability of the workpiece in the assembly process is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model provides a kind of assembly jig belongs to assembly tool technical field, especially relates to a kind of portable high-efficiency assembly jig. BACKGROUND

[0002] Assembly tool technical field refers to the collection of various tools, equipment and related technologies designed, developed and applied around improving assembly efficiency, precision and convenience, which covers a variety of technologies and products from manual tools to automated assembly equipment, from simple mechanical structures to complex intelligent systems, and is widely used in mechanical manufacturing, automobile, electronics, aerospace and other industries, aiming to optimize assembly process, improve product quality, reduce production cost and meet different production scale and assembly needs of complex degree.

[0003] The existing assembly jig usually includes a workbench, positioning clamps, assembly tools and auxiliary devices, etc. However, this structure has some problems, resulting in low assembly efficiency and production efficiency. First of all, traditional assembly jig is prone to assembly errors or inaccuracies due to human factors. Secondly, multiple adjustments and positioning are often required during assembly, increasing assembly time and complexity. In addition, the existing assembly jig lacks versatility and flexibility, making it difficult to meet the needs of multi-variety small-batch production, further limiting the improvement of production efficiency. These problems not only affect the quality and production efficiency of products, but also increase production costs. SUMMARY

[0004] To make up for the shortcomings of the prior art, the present application provides a portable high-efficiency assembly jig to solve the problems of complex operation, low efficiency and difficulty in adapting to diversified production needs of traditional assembly jig.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a portable high-efficiency assembly jig, comprising a pre-assembly plate body, one side of the pre-assembly plate body is connected with an adjusting structure through a connecting frame, the lower part of the adjusting structure is connected with a push rod, and the outer part of the push rod is provided with a pressing base fixedly connected with the pre-assembly plate body.

[0006] The adjusting structure comprises a folding plate movably connected with the push rod, the other end of the folding plate is fixedly connected with a connecting rod movably connected with the connecting frame, and the side of the connecting rod is movably connected with a pressing rod.

[0007] Preferably, the side of the connecting frame is fixedly connected with a clamping plate clamped outside the connecting rod, and the connecting frame is connected with the pre-assembly plate body through a bolt structure.

[0008] Preferably, the inner angle of the folding plate ranges from 110 to 130 degrees, the side of the connecting frame close to the adjusting structure is provided with a limiting piece penetrated by the pushing rod, the limiting piece is in a U shape as a whole, and the limiting piece is sleeved on the outside of the rod body on one side of the connecting frame.

[0009] Preferably, the inside of the extrusion base is provided with a storage groove corresponding to the pushing rod, and the inside of the storage groove is provided with an anti-skid coating.

[0010] Preferably, the end of the pressing rod close to the pressing plate is fixedly connected with a rhombic fixing plate clamped outside the folding plate and the connecting rod, and a rotating shaft structure penetrating through the corresponding plate body is arranged between the clamping plate and the connecting rod, between the connecting rod and the folding plate, between the folding plate and the pushing rod, between the fixing plate and the folding plate and between the connecting rod and the folding plate, and the length of the rotating shaft structure is determined according to the thickness of the corresponding plate body.

[0011] The one or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

[0012] The portable high-efficiency assembly jig provided by the utility model effectively solves the problems of complex operation, low efficiency and insufficient versatility of the existing assembly jig. The assembly jig comprises a pre-assembly plate body, one side of which is connected with an adjusting structure through a connecting frame, the lower part of the adjusting structure is connected with a pushing rod, and the outside of the pushing rod is provided with an extrusion base fixedly connected with the pre-assembly plate body. Such a design makes the whole assembly process more stable and reduces assembly errors or inaccuracies caused by human factors. The adjusting structure comprises a folding plate movably connected with the pushing rod, the other end of the folding plate is fixedly connected with a connecting rod movably connected with the connecting frame, and one side of the connecting rod is movably connected with a pressing rod. This structure design allows the operator to realize accurate control of the pushing rod through the pressing rod, thereby realizing a repetitive stamping process. This not only improves the assembly precision and efficiency, but also reduces the number of adjustments and positioning in the assembly process by limiting the overall movement, simplifies the operation process, reduces the assembly time and complexity. In addition, the design of the adjusting structure and the pressing rod of the assembly jig provides good versatility and flexibility, can adapt to workpieces of different shapes and sizes, meets the needs of multi-variety small-batch production, significantly improves the production efficiency and reduces the production cost.

[0013] Other advantages, objects and features of the utility model will be described in the subsequent specification to some extent, and to some extent, it will be obvious to those skilled in the art based on the study of the following text or can be taught from the practice of the utility model. ACCURACY

[0014] Figure 1 It is an installation schematic view of the portable high-efficiency assembly jig of the utility model;

[0015] Figure 2The utility model discloses a portable high -efficient assembly jig's sectional view,

[0016] Figure 3 The utility model discloses a portable high -efficient assembly jig's adjusting structure explosion diagram.

[0017] As shown in the figure,

[0018] 1, preloading plate body,

[0019] 11, connecting frame, 12, adjusting structure, 13, connecting rod, 14, pressing rod, 15, clamping plate, 16, bolt structure, 17, fixed plate,

[0020] 2, push rod,

[0021] 21, extrusion base, 22, folding plate, 23, limiting piece, 24, storage groove. Specific implementation

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0023] It should be noted that the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs; the terms used in the specification of the utility model are only for the purpose of describing specific embodiments and are not intended to limit the utility model; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] As Figure 1 And Figure 2 As shown in the figure, the utility model provides a kind of portable high -efficient assembly jig, which comprises a preloading plate body 1, and the preloading plate body 1 is connected with adjusting structure 12 on one side by connecting frame 11. Pushing rod 2 is connected below adjusting structure 12, and extrusion base 21 is fixedly connected outside pushing rod 2. Adjusting structure 12 is composed of folding plate 22 movably connected with pushing rod 2, and the other end of folding plate 22 is fixedly connected with connecting rod 13, which is movably connected with connecting frame 11, and pressing rod 14 is movably connected on one side of connecting rod 13.

[0026] In this embodiment, the design of the adjusting structure 12 is adjusted so that the push rod 2 can perform precise pushing actions within a certain range, thereby achieving stable clamping and precise positioning of the workpiece. The movable connection of the folding plate 22 with the push rod 2 allows the operator to adjust the pushing force and direction as needed to adapt to workpieces of different shapes and sizes. The movable connection of the connecting rod 13 with the connecting frame 11 further increases the flexibility and adaptability of the assembly jig, making the entire assembly process more efficient and convenient.

[0027] In addition, the placement groove 24 on the extrusion base 21 and the anti-slip coating design ensure the stability of the workpiece during assembly, preventing assembly errors caused by sliding or displacement. The fixed plate 17 and the shaft structure are arranged, which not only enhances the structural stability of the entire assembly jig, but also makes the connection between the components more secure, thereby improving the accuracy and reliability of the assembly.

[0028] In summary, the portable high-efficiency assembly jig of the present application effectively solves the problems of complex operation, low efficiency and insufficient universality of existing assembly jigs, significantly improves the flexibility and production efficiency of assembly work, reduces production costs, and is suitable for various assembly scenarios, with wide application prospects.

[0029] As shown in Figure 2 and Figure 3 , one side of the connecting frame 11 is fixedly connected with a clamping plate 15, which is clamped outside the connecting rod 13, and the connecting frame 11 is connected with the pre-installed plate body 1 through the bolt structure 16. The inner angle of the folding plate 22 is between 110-130°, and the side of the connecting frame 11 close to the adjusting structure 12 is provided with a limiting piece 23, which is U-shaped as a whole and is sleeved outside the rod body on one side of the connecting frame 11. The extrusion base 21 is provided with a placement groove 24 corresponding to the push rod 2, and the placement groove 24 is provided with an anti-slip coating inside. The end of the pressure rod 14 close to the pressure plate 13 is fixedly connected with a fixed plate 17, which is clamped outside the folding plate 22 and the connecting rod 13, and the clamping plate 15, the connecting rod 13, the folding plate 22 and the fixed plate 17 are all provided with a shaft structure penetrating through the corresponding plate body, and the length of the shaft structure is determined according to the thickness of the corresponding plate body.

[0030] In this embodiment, the assembly fixture achieves a high degree of modularity and adjustability through these carefully designed components and structures. The clamping plate 15 is designed to allow for quick fixing and release of the connecting rod 13, while the bolt structure 16 ensures a secure connection between the connecting frame 11 and the pre-assembled plate 1, while also facilitating quick disassembly and assembly. The inner angle of the folding plate 22 is designed between 110° and 130°, providing a suitable pushing angle for the pushing rod 2, ensuring stability and efficiency during the pushing process. The U-shaped design of the limiting member 23 not only limits the range of movement of the pushing rod 2, preventing workpiece damage due to excessive pushing, but also protects the adjusting structure 12 from displacement caused by external forces.

[0031] The anti-slip coating inside the storage slot 24 increases the friction between the workpiece and the fixture, effectively preventing the workpiece from sliding during the pressing process and improving assembly accuracy. The design of the fixing plate 17 further enhances the stability of the entire structure, ensuring that each component maintains the correct position and angle during repeated pressing actions. The rotating shaft structure allows components such as the clamping plate 15, connecting rod 13, folding plate 22, and fixing plate 17 to rotate flexibly to adapt to different assembly requirements, while also facilitating the maintenance and adjustment of the fixture.

[0032] In summary, the assembly fixture of this implementation scheme, through these innovative designs, not only improves the efficiency and precision of assembly, but also enhances the durability and adaptability of the fixture, enabling it to meet diverse assembly needs, be suitable for various working environments, and significantly improve production efficiency and product quality.

[0033] In use, the pre-assembled plate 1 is first placed on the workbench to ensure that the extrusion base 21 is stably supported on the working surface. Then, the connecting frame 11 is fixed to the pre-assembled plate 1 by the bolt structure 16. Next, the adjustment structure 12 is adjusted according to the size and shape of the workpiece to be assembled, so that the folding plate 22 reaches a suitable clamping angle through the connecting rod 13 and the pressure rod 14. The inner angle of the folding plate 22 is adjusted to between 110° and 130° to adapt to different pushing force requirements. After adjustment, the movement range of the pushing rod 2 is limited by the limiting member 23 to protect the workpiece and the fixture. Then, the workpiece is placed in the storage groove 24 of the extrusion base 21, and the internal anti-slip coating is used to increase stability. The workpiece is fixed by the pressure rod 14 and the fixing plate 17 to ensure that the workpiece is accurately positioned during the pushing process. Finally, the assembly operation is performed by the pushing rod 2 to achieve precise assembly of the workpiece. After assembly, the fixing plate 17 and the pressure rod 14 are released by the rotating shaft structure, the workpiece is taken out, and the entire assembly process is completed. This process reflects the high efficiency, portability and adaptability to different workpieces of this device.

[0034] Although the utility model has disclosed as above with preferable embodiments, it is not used to limit the utility model, anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the utility model, therefore the protection scope of the utility model should be limited by the claims.

Claims

1. A portable, high-efficiency assembly fixture, comprising a pre-assembled plate (1), characterized in that: One side of the pre-installed plate (1) is connected to an adjustment structure (12) via a connecting frame (11). A push rod (2) is connected to the lower part of the adjustment structure (12). An extrusion base (21) is fixedly connected to the pre-installed plate (1) on the outside of the push rod (2). The adjustment structure (12) includes a folding plate (22) that is movably linked to the push rod (2). The other end of the folding plate (22) is fixedly connected to a connecting rod (13) that is movably connected to the connecting frame (11). A pressure rod (14) is movably connected to one side of the connecting rod (13).

2. The portable, high-efficiency assembly fixture according to claim 1, characterized in that: The connecting frame (11) is fixedly connected to one side of a clamping plate (15) that is clamped outside the connecting rod (13). The connecting frame (11) is connected to the pre-assembled plate (1) by a bolt structure (16).

3. The portable, high-efficiency assembly fixture according to claim 2, characterized in that: The inner angle of the folding plate (22) is between 110° and 130°. The connecting frame (11) is provided with a limiting member (23) that is penetrated by the push rod (2) on the side near the adjustment structure (12). The limiting member (23) is U-shaped and is sleeved on the outside of the rod on one side of the connecting frame (11).

4. The portable, high-efficiency assembly fixture according to claim 3, characterized in that: The extrusion base (21) has a storage groove (24) inside that corresponds to the push rod (2), and the inside of the storage groove (24) is provided with an anti-slip coating.

5. The portable, high-efficiency assembly fixture according to claim 1, characterized in that: The end of the pressure rod (14) near the connecting rod (13) is fixedly connected to a rhomboid fixing plate (17) that clamps the outside of the folding plate (22) and the connecting rod (13). A rotating shaft structure that penetrates the corresponding plate body is provided between the clamping plate (15) and the connecting rod (13), between the connecting rod (13) and the folding plate (22), between the folding plate (22) and the pushing rod (2), between the fixing plate (17) and the folding plate (22), and between the connecting rod (13). The length of the rotating shaft structure is determined according to the thickness of the corresponding plate body.