Intelligent slitting machine

Abstract

The utility model relates to an intelligent slitting machine which comprises a base and a main machine. The main machine comprises a feeding assembly used for guiding materials, a conveying belt used for conveying silicon rubber materials, a cutter assembly used for cutting off the silicon rubber materials according to the needed length and width, and a PLC control assembly used for precise splitting parameter design and electric control. The main motor is controlled by the PLC control assembly to drive the feeding assembly, the conveying belt and the cutter assembly to work at the same time to complete strip cutting of the silicone rubber material; the main machine comprises a feeding part located on the left side, a cutting part located in the middle and a discharging port located on the right side, the feeding assembly is arranged on the feeding part, the cutter assembly is arranged on the cutting part, and the conveying belt penetrates through and extends to the discharging port from the feeding part. According to the equipment, one motor is adopted to drive all the mechanisms to control rolling and slitting of the silicone rubber material, the parameters such as the length, the width and the thickness of the silicone rubber material can be automatically controlled, the stripped silicone rubber material can directly enter a vulcanizing machine mold to be produced, the equipment is more intelligent, and manpower is greatly saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to cutting equipment technical field, more specifically, relate to an intelligent slitting machine. BACKGROUND

[0002] Automatic slitting machine is used for the sheet of each line each industry carries out segmentation and cutting equipment, generally through system software to control, then directly to the product cutting, only on the operation platform sets up the corresponding parameter, computer transmission corresponding instruction to cutting machine, and cutting machine is according to the design drawing received and carries out quick cutting, and the automation program is high, and the operation is simple, is the cutting equipment of many industries.

[0003] The Chinese patent with publication number CN108190607A discloses a kind of full-automatic intelligent slitting machine, including, including unwinding shaft one, unwinding shaft two, front detection CCD one, material pressing mechanism, deviation rectifying system, electronic slitting cutter, brush dust removal mechanism, touch screen component, right winding shaft, winding splicing mechanism, marking machine, deviation rectifier one, width detection CCD, deviation rectifier two, left winding shaft, front detection CCD two, manual splicing table, tension mechanism, splicing mechanism and mounting plate.The scheme although realizes the function of automatic cutting material to some extent, but it still can not realize full-automatic operation, and equipment structure is complex, and maintenance is difficult.

[0004] The Chinese patent with publication number CN211362523U discloses a kind of intelligent slitting machine, including power control box and base, power control box is installed and fixed at the upper end position of base, the inner side of power control box is provided with upper cover plate, the middle position of upper cover plate is provided with dust extraction device, the inner side of power control box and located the lower end of upper cover plate is provided with tension roller, the inner side of power control box and located the left side of dust extraction device is provided with cutting roller, cutting knife is sleeved on cutting roller, the right side of power control box and located the upper end of base is provided with support frame, raw material roller is clamped on support frame, and feeding roller is arranged at the lower end of raw material roller, dust extraction device and power control box are electrically connected with external power supply.Similarly, the scheme although realizes the function of automatic cutting material to some extent, but it still can not realize full-automatic operation, and cannot save the purpose of labor.

[0005] The existing automatic slitting machine has the following problems: complex structure, and insufficient intelligence, low production efficiency. UTILITY MODEL CONTENTS

[0006] The utility model solves the technical problems in the prior art, and provides an intelligent slitting machine.

[0007] The utility model solves the technical problems by adopting the following technical scheme:

[0008] A smart slitting machine is constructed, comprising a base and a main unit. The main unit includes: a feeding assembly for guiding material, a conveyor belt for conveying silicone rubber material, a cutting assembly for cutting the silicone rubber material to the required length and width, and a PLC control assembly for precise slitting parameter design and electrical control. It also includes a main motor that, under the control of the PLC control assembly, drives the feeding assembly, the conveyor belt, and the cutting assembly to simultaneously complete the slitting and cutting of the silicone rubber material. Furthermore, it includes a robotic arm located at the outlet of the conveyor belt for automatic material handling. The main unit includes a feeding section on the left, a cutting section in the middle, and an outlet on the right. The feeding assembly is located in the feeding section, the cutting assembly is located in the cutting section, and the conveyor belt passes through the feeding section and extends to the outlet to deliver the slitting silicone rubber material to the outlet.

[0009] The intelligent slitting machine of this utility model includes a housing for the feeding section, and a transparent window on the housing for observing the working status of the feeding assembly.

[0010] The intelligent slitting machine of this utility model is further provided with a control touch screen and a flip inspection table on the outer shell for operation control.

[0011] The intelligent slitting machine of this utility model includes a first set of cutters disposed near the roller assembly for dividing the silicone rubber material into strips.

[0012] The intelligent slitting machine of this utility model further includes a second set of cutters disposed near the discharge port for cutting the silicone rubber material to the required length.

[0013] The intelligent slitting machine of this utility model includes a baffle plate on the conveyor belt for controlling the width of the silicone rubber material. Both sides of the baffle plate are provided with a cutting baffle up and down adjustment device to control the material strip and thickness of the silicone rubber material.

[0014] The intelligent slitting machine of this utility model has a second set of cutters disposed on the baffle plate, and cylinders are provided on both sides of the baffle plate to balance and control the second set of cutters to ensure that the silicone rubber material is cut.

[0015] The intelligent slitting machine of this utility model includes a feeding assembly comprising a first roller, a second roller, and a small roller; a gap is provided between the first roller and the second roller to allow the silicone rubber material to pass through and be pressed into uniform sheets; the small roller is used to feed the silicone rubber material cut into strips onto the conveyor belt.

[0016] The utility model discloses a intelligent slitting machine, wherein, the feeding assembly still includes the adjusting gear and connecting rod mechanism of adjusting the first cylinder and the second cylinder to adjust the interval of both.

[0017] The utility model discloses an intelligent slitting machine, wherein the small roller is added cutter stripping water on the conveyer belt, and the conveyer belt is a Teflon conveyer belt.

[0018] The utility model discloses a beneficial effect lies in: the equipment through adopting one motor drives all mechanism to carry out the rolling of silicon rubber material and the control of slitting, and can automatically control the length width thickness of silicon rubber material, and the silicon rubber material after dividing can directly enter the vulcanization machine mould production, and it is more intelligent, and the manpower is greatly saved. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiment of the present application or prior art, the utility model will be further described below in combination with the drawings and embodiments, and the drawings in the following description are only part of the embodiment of the present application, and for the ordinary skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings:

[0020] Figure 1 It is the whole three-dimensional structure schematic diagram of the intelligent slitting machine of the preferred embodiment of the utility model,

[0021] Figure 2 It is the three-dimensional structure schematic diagram of the intelligent slitting machine of the preferred embodiment of the utility model after removing the shell,

[0022] Figure 3 It is the front structure schematic diagram of the intelligent slitting machine of the preferred embodiment of the utility model after removing the appearance,

[0023] Figure 4 It is the side structure schematic diagram of the intelligent slitting machine of the preferred embodiment of the utility model after removing the appearance,

[0024] Figure 5 It is the internal structure schematic diagram of the feeding assembly of the intelligent slitting of the preferred embodiment of the utility model,

[0025] Figure 6 It is the rotating roller structure schematic diagram for calculating the length of silicon rubber material of the preferred embodiment of the utility model. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0027] The intelligent slitting machine of the preferred embodiments of the utility model, as shown in Figures 1-6 The main machine 20 includes: a feeding assembly 21 for guiding material, a conveying belt 22 for conveying silicone rubber material, a cutter assembly 23 for cutting off silicone rubber material according to the required length and width, a PLC control assembly for accurate slitting parameter design and electric control, and a main motor for driving the feeding assembly 21, the conveying belt 22 and the cutter assembly 23 to work simultaneously to complete the slitting and cutting of the silicone rubber material under the control of the PLC control assembly.

[0028] The working process of the machine is as follows: the well-kneaded raw material of silicone rubber is placed in the feeding part, the silicone rubber material is pressed into uniform sheet shape by the feeding assembly 21, then the cutter assembly 23 in the cutting part divides the silicone rubber material into strips according to the required width, and then sends it out to the conveying belt 22, when the conveying belt 22 feeds forward, the length of the material is calculated by the precision encoder of the PLC control assembly, and the silicone rubber material is cut off at the required length, and finally the slitted and cut silicone rubber material is sent out from the discharge port 40, so as to achieve the purpose of saving labor, saving the dust prevention process of bread protective film in rubber mixing, saving the slitting process of the slitting machine, and saving the processes of removing the protective film and weighing before entering the vulcanizing machine, and the material can be directly placed on the mold of the vulcanizing machine for production after being integrally formed and cut by the machine.

[0029] In further embodiments, as shown in Figure 1 The above-mentioned main machine 10 further includes a transparent window 50 for observing the working condition of the feeding assembly, a control touch screen 30 for operation, a turnover inspection table plate 60, an air pressure regulating valve placement position 80 and a material storage port 70.

[0030] In further embodiments, as shown in Figure 1 The feeding part is provided with a shell, and the above-mentioned transparent window 50 and control touch screen 30 are arranged on the shell.

[0031] In further embodiments, as shown in Figures 1-6As shown, the host of the intelligent striping machine includes: the left feed part, the middle cutting part and the right discharge port 40, the feed assembly 21 is arranged in the feed part, the cutter assembly 23 is arranged in the cutting part, and the conveying belt 22 extends from the feed part to the discharge port 40. The machine can integrate the existing multiple processes after the rubber mixing, cut the silicone rubber material after the integrated molding, and directly enter the vulcanizing machine mold for production. One person can operate multiple machines, greatly improving work efficiency and saving manpower.

[0032] In further embodiments, as shown in Figures 1-6 As shown, the cutter assembly 23 of the intelligent striping machine includes a first group of cutters 231 arranged near the roller assembly for dividing the silicone rubber material into strips; and a second group of cutters 232 arranged near the discharge port 40 for cutting the silicone rubber material to the required length. In operation, the prepared silicone rubber material is placed in the feed assembly 21, which is pressed into uniform sheets by the feed assembly 21, then divided into strips of the required width by the first group of cutters 231, and then sent to the conveying belt 22. When the conveying belt 22 feeds forward, the length of the material is calculated by the precision encoder of the PLC control assembly, and then cut to the required length by the second group of cutters 232. The divided and cut silicone rubber material is sent to the discharge port 40.

[0033] In further embodiments, as shown in Figures 1-6 As shown, the conveying belt 22 of the intelligent striping machine is provided with a material blocking plate 233 for controlling the width of the silicone rubber material, and cutter blocking upper and lower adjusting devices are arranged on both sides of the material blocking plate 233 to control the width of the material during the striping and cutting process.

[0034] In further embodiments, as shown in Figures 1-6 As shown, the second group of cutters 232 of the intelligent striping machine is arranged on the material blocking plate 233, and a pneumatic cylinder is arranged on both sides of the material blocking plate 233 to balance the control of the second group of cutters 232 and ensure that the silicone rubber material is cut.

[0035] In further embodiments, as shown in Figures 1-6 As shown, the feed assembly 21 of the intelligent striping machine includes a first roller 211, a second roller 212 and a small roller; a gap is provided between the first roller 211 and the second roller 212 for the silicone rubber material to pass through and be pressed into uniform sheets; and the small roller is used to send the cut silicone rubber material to the conveying belt 22.

[0036] In further embodiments, as shown in Figures 1-6 As shown, the small roller of the intelligent striping machine and the conveying belt 22 are provided with cutter demolding water. The conveying belt 22 is a Teflon conveying belt. By adding cutter demolding water to the small roller and the telescopic conveying belt 22, the problem of unstable weight caused by the material can be solved.

[0037] In further embodiments, as shown in Figures 1-6 The feeding assembly 21 of the intelligent slitting machine further comprises an adjusting gear and connecting rod mechanism 213 connected with the first roller 211 and the second roller 212 to adjust the distance between the two.

[0038] In further embodiments, as shown in ​ The intelligent slitting machine is further provided with a scale dial handle wheel for adjusting the thickness of the silicone rubber material to achieve precise thickness control.

[0039] The main functions of the intelligent slitting machine of the utility model are as follows: one motor is used to drive all mechanisms to roll and slit the silicone rubber material of the large roller to achieve precise weight and width slitting; two driven rollers are arranged in front and back to facilitate the feeding of the silicone rubber material; all rotating parts of the machine are driven by one motor, including the feeding of the large roller, the distance adjustment of the large roller, the length adjustment and material transmission of the telescopic belt, the distance adjustment and rotation of the upper and lower small rollers; one material blocking POM plate is arranged on the left and right of the feeding part to prevent the raw material from running outwards during rolling; one air cylinder is arranged on the left and right of the second group of cutters to balance control the up and down of the cutters to ensure the cutting of the silicone rubber material; moreover, the two edges of the second group of cutters are designed to be floating and elastic; moreover, the up and down adjustment devices of the cutter blocking material on the two edges of the second group of cutters are used to control the material and thickness of the silicone rubber material; moreover, the mechanism is a telescopic belt length adjustment and 90-degree direction bevel gear and spline shaft combination mechanism to achieve up and down adjustment and rotation function, and the rotation power is connected with the gear power of the previous process by one gear; in addition, the length of the silicone rubber material is accurately calculated by rotating the roller 25 and the encoder to facilitate the cutting of the cutter; the accurate slitting parameter design of the silicone rubber material and the PLC programming of the electric control part are adopted, the design of the mechanism realizes the accurate control of the length, width and thickness of the silicone rubber material, and the density calculation of the silicone material is matched to realize the accurate weight control design of the silicone rubber material, improves the production efficiency, and greatly saves the labor.

[0040] It should be understood that those skilled in the art can make improvements or changes according to the above description, and all these improvements and changes shall fall within the protection scope of the claims of the utility model.

Claims

1. An intelligent slitting machine, comprising a base and a main unit; characterized in that, The main unit includes: a feeding assembly for guiding material, a conveyor belt for conveying silicone rubber material, a cutting assembly for cutting silicone rubber material to the required length and width, and a PLC control assembly for precise slitting parameter design and electrical control. It also includes a main motor that, under the control of the PLC control assembly, drives the feeding assembly, the conveyor belt, and the cutting assembly to simultaneously complete the slitting and cutting of the silicone rubber material. The main unit includes a feeding section on the left, a cutting section in the middle, and a discharge port on the right. The feeding assembly is located in the feeding section, the cutting assembly is located in the cutting section, and the conveyor belt passes through the feeding section and extends to the discharge port to deliver the slitting silicone rubber material to the discharge port.

2. The intelligent slitting machine according to claim 1, characterized in that, The feeding section is provided with a housing, and the housing is provided with a transparent window that allows observation of the working status of the feeding assembly.

3. The intelligent slitting machine according to claim 2, characterized in that, The outer casing is also equipped with a control touch screen and a flip inspection platform for operation control.

4. The intelligent slitting machine according to claim 1, characterized in that, The cutting assembly includes a first set of cutters disposed near the roller assembly for dividing the silicone rubber material into strips.

5. The intelligent slitting machine according to claim 4, characterized in that, The cutting assembly also includes a second set of cutters disposed near the discharge port for cutting the silicone rubber material to the required length.

6. The intelligent slitting machine according to claim 5, characterized in that, The conveyor belt is equipped with a baffle plate for controlling the width of the silicone rubber material. Both sides of the baffle plate are equipped with a cutter baffle up and down adjustment device to control the material and thickness of the silicone rubber material.

7. The intelligent slitting machine according to claim 6, characterized in that, The second set of cutters is disposed on the baffle plate, and cylinders are disposed on both sides of the baffle plate to balance and control the second set of cutters to ensure that the silicone rubber material is cut.

8. The intelligent slitting machine according to claim 1, characterized in that, The feeding assembly includes a first roller, a second roller, and a small roller; a gap is provided between the first roller and the second roller to allow the silicone rubber material to pass through and be pressed into a uniform sheet shape; the small roller is used to feed the silicone rubber material cut into strips onto the conveyor belt.

9. The intelligent slitting machine according to claim 8, characterized in that, The feeding assembly also includes an adjusting gear and a linkage mechanism that connects the first roller and the second roller to adjust the distance between them.

10. The intelligent slitting machine according to claim 9, characterized in that, The small rollers and the conveyor belt are equipped with a cutter and release water, and the conveyor belt is a Teflon conveyor belt.

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