Variable function transfer device for gilding press and gilding press thereof

By designing a variable-function transfer device, utilizing a support base, material transfer mechanism, and limiting mechanism, the efficient transfer of hot stamping machine parts between different workstations and multi-mode operation are achieved, solving the problem of the single function of traditional devices and improving production efficiency and flexibility.

CN224013210UActive Publication Date: 2026-03-20GUANGDONG LISHUNYUAN INTELLIGENT AUTOMATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Traditional hot stamping machines have a single-function transfer device that cannot be flexibly switched to a receiving device or other functional modules, resulting in high equipment costs, large footprint, and complex production line layout, making it difficult to meet the needs of multi-color hot stamping and composite processing.

Method used

Design a variable function transfer device, including a support base, a material transfer mechanism and a limiting mechanism. The device enables the transfer of materials between different workstations through a robotic arm and a driving robotic arm. Combined with a linkage lifting mechanism and a vacuum adsorption component, it achieves multi-mode operation and efficient transfer.

Benefits of technology

It enables flexible switching of the same device between the transfer platform and the receiving station, reduces equipment redundancy, improves the production efficiency of multi-color hot stamping and composite processing, ensures the positioning accuracy of materials and the stability of processing, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gilding presses, and particularly discloses a variable function transfer device for a gilding press and the gilding press thereof. The transfer device comprises a supporting base body, and a material transfer mechanism is arranged on the supporting base body in a reciprocating motion mode; the supporting base body is provided with a feeding end in butt joint with a gilding station of the gilding press and a discharging end in butt joint with a receiving station of the gilding press, and the material transferring mechanism comprises a mechanical arm and a mechanical arm driving the mechanical arm to move in a reciprocating mode. The mechanical arm is used for driving the mechanical arm to pick up the materials processed by the gold stamping station to move between the supporting base body and the material collecting station. The number of the supporting base bodies is multiple, an auxiliary operation station used in cooperation with the gold stamping station is arranged between every two adjacent supporting base bodies, and the supporting base bodies far away from the gold stamping station are used as material receiving stations to receive material parts processed by the auxiliary operation stations.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a gilding machine technical field especially discloses a variable function transfer device for gilding machine and gilding machine thereof. BACKGROUND

[0002] The conventional gilding machine transfer device generally has the problem of function solidification: the single transfer device can only perform material temporary storage or one-way delivery function, cannot be flexibly switched to a material receiving device or other function modules according to process requirements, resulting in that the production line needs to be additionally configured with independent material receiving equipment. SUMMARY

[0003] In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims at providing a variable function transfer device for gilding machine and a gilding machine with the same, so as to solve the technical problem of single function of the transfer device in the prior art.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a variable function transfer device for gilding machine, which comprises a support base body, at least two material transfer mechanisms are arranged on the support base body and reciprocally move, and a limiting mechanism is used in cooperation with the material transfer mechanism; the support base body has a feeding end which is connected with a gilding station of a gilding machine and a discharging end which is connected with a material receiving station of the gilding machine, the material transfer mechanism comprises a mechanical hand and a mechanical arm which drives the mechanical hand to reciprocally move, the mechanical arm is used to drive the mechanical hand to pick up a workpiece processed by the gilding station to flow between the support base body and the material receiving station, the limiting mechanism comprises a pressing plate assembly which reciprocally moves relative to the support base body and a first driving assembly connected with the pressing plate assembly, the first driving assembly is used to drive the pressing plate assembly to approach or move away from the support base body so as to fix or release the workpiece on the support base body, and the workpiece carried by the support base body is fixed or released to cooperate with the material transfer mechanism to realize the transfer or material receiving function.

[0005] Further, the number of the support base bodies is at least two, an auxiliary work station which is used in cooperation with the gilding station is arranged between the adjacent two support base bodies, and the support base body which is away from the gilding station is used as a material receiving station to receive the workpiece processed by the auxiliary work station.

[0006] Further, the mechanical hand has at least two groups of vacuum adsorption assemblies, the number of the mechanical arms is consistent with the number of the vacuum adsorption assemblies, the mechanical arms correspond to the vacuum adsorption assemblies one by one, one mechanical arm is used to drive one vacuum adsorption assembly to suck the workpiece after being processed by the stamping work station to one support base, and the other mechanical arm is used to drive the other vacuum adsorption assembly to suck the workpiece on the support base to the auxiliary work station and synchronously suck the workpiece after being processed by the auxiliary work station to the other support base.

[0007] Further, the vacuum adsorption assembly comprises two suction disc groups arranged at the power output end of the mechanical arm and a vacuum generator connected with the suction disc groups, the two suction disc groups are arranged in parallel and at intervals, and each suction disc group comprises a plurality of suction discs arranged at intervals and connected with the vacuum generator.

[0008] Further, the support base comprises a rack and a bearing plate arranged reciprocatingly relative to the rack, the first driving assembly comprises a first cylinder, a connecting rod connected at the end of the first cylinder and a transmission rod connected with the connecting rod, the extension direction of the connecting rod is arranged crosswise relative to the driving direction of the transmission rod and the first cylinder, the pressing plate assembly comprises a plurality of pressing plate strips arranged on the transmission rod and flexible pieces arranged on the pressing plate strips, and the first cylinder drives the transmission rod to swing relative to the bearing plate via the connecting rod so that the flexible pieces of the pressing plate strips press and compress or release the workpiece on the bearing plate.

[0009] Further, a plurality of through holes are arranged on the bearing plate in a rectangular array, and the through holes are used for heat dissipation when the workpiece flows between the stamping work station and the material collecting station.

[0010] Further, the variable function transfer device further comprises a linkage lifting mechanism used in cooperation with the limiting mechanism, the linkage lifting mechanism comprises a micro switch arranged on the rack, a linkage plate arranged on the connecting rod or the transmission rod, a lifting driving unit arranged below the bearing plate and a cooperative control unit electrically cooperating with the lifting driving unit and the micro switch, and the extension direction of the linkage plate is arranged crosswise relative to the extension direction of the pressing plate strip.

[0011] When the linkage plate does not abut against the contact of the micro switch, the cooperative control unit controls the lifting driving unit to drive the bearing plate to descend, so that the height of the bearing plate is adjusted according to the position of the pressing plate strip to compress the paperboard on the bearing plate.

[0012] Further, the lifting driving unit comprises a lifting motor arranged on the bearing plate, a first speed reducer arranged at the output end of the lifting motor, a first shaft body arranged at the output end of the first speed reducer, two first gears arranged at the two ends of the first shaft body and two first racks arranged on the two sides of the rack, the first gears are engaged with the first racks, and the micro switch is electrically cooperated with the lifting motor via the cooperative control unit.

[0013] Further, the linkage lifting mechanism further comprises a first sliding rail module, the first sliding rail module comprises a first guide rail arranged on the rack, a first sliding block slidingly arranged on the first guide rail, the bottom of the bearing plate is provided with a first support frame, the first sliding block is connected with the bearing plate via the first support frame, the first shaft body is rotationally arranged on the first support frame, and the extension direction of the first guide rail is perpendicular to the direction in which the mechanical arm moves the workpiece.

[0014] Further, the mechanical arm comprises a support arm, a first horizontal movement module for driving the support arm to reciprocally move in the horizontal direction, and a first lifting module for driving the support arm to reciprocally move in the vertical direction, and the support arm is used for being connected with the mechanical hand in cooperation.

[0015] The first horizontal movement module comprises a first motor, a gear and toothed belt assembly connected with the first motor, and a first linear guide rail assembly arranged on the bearing base body, the support arm is connected with the toothed belt of the gear and toothed belt assembly and is slidingly arranged on the support base body in the horizontal direction via the first linear guide rail assembly, the first lifting module comprises a second motor, a cam link assembly connected with the second motor, and a second linear guide rail assembly connected between the support arm and the first linear guide rail assembly, and the support arm is slidingly arranged on the support base body in the vertical direction via the second linear guide rail assembly and the first lifting module.

[0016] The gilding machine with the variable function transfer device comprises a feeding station, a gilding station, a material collecting station, and a variable function transfer device connected between the output end of the gilding station and the input end of the material collecting station.

[0017] Further, the feeding station comprises a support main body, a movable carrier plate arranged on the support main body and capable of reciprocally moving to carry external workpieces to be processed, a feeding lifting mechanism arranged below the movable carrier plate, and a lateral support plate arranged in a cross manner relative to the carrying surface of the movable carrier plate.

[0018] Further, the feeding station is also equipped with a feeding mechanical arm, a calibration workbench and a temporary buffer station which work in coordination with the feeding mechanical arm. The feeding mechanical arm moves by its own driving mechanism (for example, in the form of a crank linkage) and uses a vacuum suction device to grab the workpiece conveyed on the moving carrier plate, and then sends it to the calibration workbench for preliminary position calibration. The calibration workbench calibrates the workpiece by means of roller contact and suction conveying belt, and the suction conveying belt receives the workpiece and transfers it to the temporary buffer station.

[0019] Further, the end of the temporary buffer station of the feeding station is provided with a stop assembly. The stop assembly is composed of a stop motor, a stop driving shaft connected to the stop motor, a stop plate connected to the stop driving shaft, and a position sensor installed on the support body for sensing the position of the workpiece. The driving control unit of the feeding station and the main control unit of the gilding machine exchange electrical signals. When the position sensor detects that the workpiece has reached the preset position of the temporary buffer station, the system main control unit instructs the stop motor to drive the stop driving shaft to rotate, which drives the stop plate to swing and extend to the working surface of the temporary buffer station, thereby achieving accurate stop positioning of the workpiece.

[0020] This stop positioning operation is beneficial for an adsorption grabbing unit of the material transfer platform to accurately pick up the workpiece from the temporary buffer station and send it to the gilding station, while another adsorption grabbing unit of the material transfer platform can pick up the workpiece processed in the previous step at the gilding station and send it to the support substrate, thereby realizing efficient parallel operation.

[0021] Further, the end of the temporary buffer station is also provided with an adsorption fine adjustment assembly. When the stop plate completes the stop positioning of the workpiece, the adsorption fine adjustment assembly performs secondary position fine adjustment on the workpiece, further improving the positioning accuracy of the workpiece before entering the gilding station.

[0022] Further, the stop assembly also includes a stop angle adjustment unit. The stop angle adjustment unit includes a worm gear connected to the stop driving shaft, a worm connected to the worm gear, and an adjustment knob provided at the end of the worm. In actual operation, the operator can observe the actual position or inclination state of the workpiece on the temporary buffer station, manually rotate the adjustment knob, adjust the initial angle or swing stroke range of the stop driving shaft through the worm and worm gear mechanism, and thereby change the stop position or angle of the stop plate, thereby enhancing the adaptability of the stop assembly to workpieces of different specifications or accuracy requirements.

[0023] The variable-function transfer device can realize multi-mode operation through linkage cooperation of the supporting base body, the material transfer mechanism and the limiting mechanism.

[0024] When the supporting base bodies are used in series, the mechanical arm of the previous base body moves the material piece to an auxiliary operation station (such as film covering and multi-color stamping), while the mechanical arm of the subsequent base body synchronously grabs the processed material piece and moves it to a material collecting station, the double-sucker group of the vacuum suction assembly alternately sucks the material piece during the moving process, and the horizontal and vertical cooperative movement is realized by means of the composite transmission of the gear and the cam connecting rod, so that a continuous operation cycle is formed.

[0025] The variable-function transfer device can realize multi-mode operation through linkage cooperation of the supporting base body, the material transfer mechanism and the limiting mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 A structure schematic view of the transfer device of the utility model is used with the gilding machine;

[0027] Figure 2 A structure schematic view of the transfer device of the utility model is used with the gilding machine;

[0028] Figure 3 A structure schematic view of the transfer device of the utility model is used with the gilding machine; Figure 2

[0029] Figure 4 A structure schematic view of the transfer device of the utility model is used with the gilding machine;

[0030] Figure 5 A structure schematic view of the transfer device of the utility model is used with the gilding machine;

[0031] Figure 6 A structure schematic view of the transfer device of the utility model is used with the gilding machine;

[0032] Figure 7 ​The partial structure schematic view of the feeding station of the utility model;

[0033] Figure 8 The partial structure schematic view of the feeding station of the utility model; Figure 7

[0034] The reference signs include:

[0035] 1, support base body; 2, material transfer mechanism; 3, limiting mechanism; 4, linkage lifting mechanism; 5, gold stamping station; 6, auxiliary operation station; 7, material receiving station; 8, feeding station; 80, support main body; 81, moving carrier plate; 82, lateral support plate; 83, feeding mechanical arm; 84, calibration workbench; 85, temporary storage buffer table; 851, stop assembly; 852, stop motor; 853, stop driving shaft; 854, stop plate; 855, stop angle adjusting unit; 856, turbine; 857, worm; 858, adjusting knob; 11, rack; 12, carrier plate; 121, through hole; 13, first support frame; 21, vacuum adsorption assembly; 211, suction cup group; 22, support arm; 23, first horizontal movement module; 231, first motor; 232, gear and toothed belt assembly; 233, first linear guide rail assembly; 24, first lifting module; 241, second motor; 242, cam link assembly; 243, second linear guide rail assembly; 31, pressing plate assembly; 311, pressing plate strip; 32, first driving assembly; 321, first cylinder; 322, connecting rod; 323, transmission rod; 41, microswitch; 42, linkage plate; 43, lifting driving unit; 431, lifting motor; 432, first speed reducer; 433, first shaft body; 434, first gear; 435, first rack; 44, first sliding rail module; 441, first guide rail; 442, first sliding block. DETAILED DESCRIPTION

[0036] In order to further explain the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific embodiments, structures, features and effects according to the utility model will be described in detail as follows in combination with the drawings and preferred embodiments.

[0037] Please refer to Figures 1 to 8 ​As shown, the variable function transfer device of the utility model is the core auxiliary equipment of the gilding machine, and the overall framework is composed of three core modules of supporting base body 1, material transfer mechanism 2 and limiting mechanism 3, and auxiliary modules such as linkage lifting mechanism 4. Among them, the supporting base body 1 is the basic bearing structure of the whole device, and the number is at least two, and each supporting base body 1 has a feeding end and a discharging end connected with the gilding machine. In the actual layout, the feeding end of the supporting base body 1 close to the gilding station 5 is accurately connected with the gilding station 5 of the gilding machine, and the discharging end of the supporting base body 1 away from the gilding station 5 is connected with the material collecting station 7 of the gilding machine, and the space between the adjacent two supporting base bodies 1 is reserved for setting auxiliary operation station 6, such as common film covering, multi-color gilding station, etc. A multi-process continuous operation production chain is constructed.

[0038] Specifically, the material transfer mechanism 2 undertakes the key task of transferring the workpiece between stations. The mechanical arm of the mechanism adopts a composite transmission structure, and the horizontal movement is realized by the first horizontal movement module 23. In the first horizontal movement module 23, the first motor 231 is used as a power source, the output shaft of which is connected with the driving gear in the gear and tooth belt assembly 232 through a shaft coupling, the driving gear rotates to drive the tooth belt to move, and the tooth belt is fixedly connected with the support arm 22 body, so that the support arm 22 body moves horizontally along the first linear guide assembly 233 arranged on the bearing base.

[0039] The vertical movement is realized by the first lifting module 24, and the second motor 241 drives the cam connecting rod 322 assembly 242, the rotation of the cam is converted into the vertical reciprocating movement of the support arm 22 body along the second linear guide assembly 243 through the connecting rod 322, and the second linear guide assembly 243 is connected between the support arm 22 body and the first linear guide assembly 233. The mechanical hand is equipped with at least two groups of interval vacuum suction assemblies 21, each group of vacuum suction assemblies 21 comprises two parallel interval suction disc groups 211 arranged on the power output end of the mechanical arm, and each suction disc group 211 is composed of a plurality of interval suction discs connected with the vacuum generator.

[0040] In actual work, the vacuum generator generates negative pressure, so that the suction disc can firmly adsorb the workpiece, and the mechanical arm moves in the horizontal and vertical directions to accurately transfer the workpiece treated by the gilding station 5 to the supporting base body 1 or between the supporting base bodies 1 and the auxiliary operation station 6.

[0041] Specifically, the limiting mechanism 3 is mainly used for fixing the material on the support base 1, and the first driving assembly 32 is composed of a first cylinder 321, a connecting rod 322 and a transmission rod 323. The first cylinder 321 is preferably a servo cylinder, one end of which is fixed on the rack 11, and the other end is hinged to the connecting rod 322. The extension direction of the connecting rod 322 is crosswise arranged with the driving direction of the transmission rod 323 and the first cylinder 321, and the transmission rod 323 is rotatably installed on the rack 11 through a bearing. A plurality of pressing plate strips 311 of the pressing plate assembly 31 are fixedly arranged on the transmission rod 323, and preferably, a flexible piece (not shown in the figure) is arranged on the pressing plate strip 311. When the first cylinder 321 is started, the connecting rod 322 is pushed to move, and the connecting rod 322 drives the transmission rod 323 to swing relative to the bearing plate 12, so that the pressing plate strip 311 drives the flexible piece to abut and press or release the material on the bearing plate 12.

[0042] Through the cooperation of the above-mentioned mechanisms, the device breaks through the single material transfer mode of the traditional gilding machine, can flexibly adjust the operation mode according to different production needs, and significantly improves the efficiency and flexibility of gilding processing. For example, in the traditional gilding machine, material transfer often needs manual intervention or simple mechanical devices, which is low in efficiency and easy to make errors, while the device realizes automatic and multi-mode material transfer, greatly improving the stability of production and product quality.

[0043] Specifically, the support base 1 is composed of a rack 11 and a bearing plate 12, the rack 11 is welded by high-strength steel material to form a stable frame structure. The bearing plate 12 is distributed with a plurality of through holes 121 arranged in a rectangular array, the diameter of the through holes 121 is 50mm, and the hole spacing is 35mm. In the material flow process, air can contact the material through the through holes 121 to play a good heat dissipation effect, avoiding the influence of heat generated by long-time processing on the quality of the material.

[0044] Specifically, the cooperation of the limiting mechanism 3 and the support base 1 realizes precise regulation and control through the linkage lifting mechanism 4. When the pressing plate strip 311 swings to press the material under the action of the first driving assembly 32, if the pressing plate strip 311 and the bearing surface of the bearing plate 12 are not parallel, the linkage plate 42 arranged on the connecting rod 322 or the transmission rod 323 will not abut the contact of the micro switch 41. The micro switch 41 is of normally closed type, which is electrically connected with the cooperative control unit, and the cooperative control unit can be a PLC controller. At this time, after receiving the signal of the micro switch 41, the cooperative control unit regulates and controls the work of the lifting driving unit 43.

[0045] In specific implementation, the lifting driving unit 43 comprises a lifting motor 431, a first speed reducer 432, a first shaft body 433, two first gear wheels 434 and two first gear racks 435. The output shaft of the lifting motor 431 is connected with the input shaft of the first speed reducer 432, the output shaft of the first speed reducer 432 is fixedly connected with the first shaft body 433, the two ends of the first shaft body 433 are respectively provided with a first gear wheel 434, and the two sides of the rack 11 are correspondingly provided with the first gear racks 435 meshing with the first gear wheels 434. When the lifting motor 431 is started, the first shaft body 433 is driven to rotate after the rotation speed is reduced and the torque is increased by the first speed reducer 432, and then the first gear wheels 434 are rolled on the first gear racks 435, so that the descending of the bearing plate 12 is realized, and the bearing surface is parallel to the pressing plate strip 311.

[0046] Specifically, in order to ensure the stability and accuracy of the movement of the bearing plate 12, the linkage lifting mechanism 4 is further provided with a first sliding rail module 44. The first sliding rail module 44 is composed of a first guide rail 441 arranged on the rack 11 and a first sliding block 442 slidingly arranged on the first guide rail 441, the bottom of the bearing plate 12 is welded with a first support frame 13, the first sliding block 442 is fixed on the first support frame 13 through bolts, the first shaft body 433 is rotatably arranged on the first support frame 13 through a bearing, and the extension direction of the first guide rail 441 is perpendicular to the direction of the material moving device.

[0047] This design ensures that the bearing plate 12 will not deviate during lifting, so that the pressing plate strip 311 can uniformly press the material, avoiding damage to the material or decline in processing quality due to uneven pressure. Compared with the traditional fixed pressing plate structure, the device can automatically adjust the parallelism of the pressing plate and the bearing surface, greatly improving the reliability of the material fixing and the stability of the processing.

[0048] Specifically, in actual production, when a plurality of support bases 1 are used in series, an efficient continuous operation process is formed. Taking two support bases 1 as an example, the mechanical arm of the former support base 1 first uses a group of suction cups of the vacuum suction assembly 21 to suck the material processed by the gilding station 5 through the negative pressure generated by the vacuum generator, and moves the material to the bearing plate 12 of the base. At this time, the first driving assembly 32 of the limiting mechanism 3 is started, the first cylinder 321 pushes the connecting rod 322, drives the transmission rod 323 to swing, and makes the pressing plate strip 311 tightly press and fix the material on the bearing plate 12. Then, the mechanical arm drives another group of suction cups to start the vacuum generator again to suck the fixed material on the bearing plate 12 and move it to the auxiliary operation station 6, such as the film coating station. After the operation is completed at the film coating station, the suction cups of the mechanical arm will suck the processed material again and move it to the bearing plate 12 of the latter support base 1 at the same time. The latter support base 1 repeats the above operation, and the mechanical arm moves the material from the bearing plate 12 to the next auxiliary operation station 6 or directly to the material collecting station 7.

[0049] During the whole transfer process, the double-suction disc group 211 of the vacuum suction assembly 21 works alternately, and through the precise control of the mechanical arm, seamless transfer of the workpiece is realized. The gear and belt assembly 232 of the mechanical arm and the cam connecting rod 322 assembly 242 composite transmission structure ensure the coordinated movement in the horizontal and vertical directions, so that the workpiece can accurately flow between stations.

[0050] For example, when multi-color hot stamping is performed, the workpiece can complete hot stamping of multiple colors between different support bases 1 and auxiliary work stations 6 in turn, without manual intervention, greatly improving production efficiency. Compared with the traditional single-station independent operation mode, the device realizes continuous automatic production of multiple processes, reduces the time loss and human error of the workpiece in the transfer process, can meet the production needs of different complex process combinations, and fully embodies the variable function advantage of the device.

[0051] Specifically, to further enhance the variable function of the device, a modular function expansion interface is designed on the support base 1. The specific structure is that a standardized clamping groove is arranged on the side of the rack 11, the shape of the clamping groove is a dovetail groove, and the size specification is uniform, facilitating the installation and removal of different function modules. At the same time, an electrical interface is arranged near the clamping groove, including a power supply interface and a data interface, for realizing the connection of the function module and the device control system. Taking the addition of the embossing function as an example, a special embossing module is designed, which includes an embossing roller, a driving motor and a control circuit.

[0052] The surface of the embossing roller is engraved with different pattern lines, and the driving motor is used to drive the embossing roller to rotate. When the embossing function needs to be added, the dovetail groove of the embossing module is aligned with the clamping groove on the rack 11 and inserted, and then the electrical interface is connected. Through parameter setting of the control system on the embossing module, the embossing function can be quickly added. This modular design enables the device to flexibly replace or add function modules such as UV curing and embossing according to different production needs, greatly expanding the application range of the device and improving its market competitiveness.

[0053] The variable function transfer device of the utility model realizes the efficient and stable transfer and fixation of the workpiece between multiple stations through the innovative design of the support base 1, the material transfer mechanism 2, the limiting mechanism 3 and other core components, as well as the coordinated cooperation of the linkage lifting mechanism 4, the modular function expansion structure and the visual identification linkage system and other auxiliary modules.

[0054] Specifically, the multiple quantity arrangement of the support base 1 and the modular interface design enable it to adapt to different production process requirements and realize multi-process continuous operation; the composite transmission structure of the material transfer mechanism 2 and the design of the double-suction disc group 211 ensure the accuracy and efficiency of the material transfer; the cooperation of the limiting mechanism 3 and the linkage lifting mechanism 4 ensures the reliability of the material fixing; and the modular functional expansion structure further enhances the variable functions and intelligent degree of the device.

[0055] Compared with the material transfer device of the traditional gilding machine, the overall technical solution has obvious advantages. It improves the automation degree of gilding processing, reduces manual intervention, and reduces production cost; realizes multi-mode operation, can meet the production needs of different complex processes, improves production efficiency and product quality; through the introduction of modular design and intelligent system, the adaptability and market competitiveness of the device are enhanced, providing an innovative and efficient solution for the gilding processing industry.

[0056] The gilding machine of the utility model comprises a variable function transfer device, an input station 8, a gilding station 5, a material receiving station 7, and a variable function transfer device connected between the gilding station 5 and the material receiving station 7. The variable function transfer device is arranged between the output end of the gilding station 5 and the input end of the material receiving station 7, and functions to realize the transfer operation of the material between the gilding station 5 and the material receiving station 7.

[0057] Specifically, the input station 8 is arranged at the input end of the gilding station 5 to provide the gilding station 5 with materials, the material transfer mechanism 2 of the transfer device is configured to transfer materials between the output end of the gilding station 5 and the input end of the material receiving station 7, and the material receiving station 7 is used to receive the materials transferred by the material transfer mechanism 2 after being processed by the gilding station 5 or / and the auxiliary working station 6.

[0058] Specifically, the input station 8 comprises a support main body 80, a movable carrier plate 81 arranged on the support main body 80 and movable to carry external materials to be processed, a feeding lifting mechanism arranged below the movable carrier plate 81, and a lateral support plate 82 arranged transversely relative to the carrying surface of the movable carrier plate 81. The movable carrier plate 81 and the lateral support plate 82 are arranged in a vertical direction and define a storage space for temporarily storing external materials.

[0059] Specifically, the feeding station 8 is also equipped with a feeding mechanical arm 83, and a calibration workbench 84 and a temporary buffer table 85 working in cooperation with the feeding mechanical arm 83. The feeding mechanical arm 83 moves by its own driving mechanism (for example, in the form of a crank linkage), and uses a vacuum suction device to pick up the workpiece conveyed on the moving carrier plate 81, and then sends it to the calibration workbench 84 for preliminary position calibration. The calibration workbench 84 preliminarily calibrates the workpiece by means of roller contact and suction conveying belt, which receives the workpiece and transfers it to the temporary buffer table 85.

[0060] Specifically, the temporary buffer table 85 of the feeding station 8 is provided at the end with a stop assembly 851. The stop assembly 851 is composed of a stop motor 852, a stop driving shaft 853 connected to the stop motor 852, a stop plate 854 connected to the stop driving shaft 853, and a position sensor installed on the support body 80 for sensing the position of the workpiece. The driving control unit of the feeding station 8 exchanges electrical signals with the main control unit of the gilding machine. When the position sensor detects that the workpiece has reached the preset position of the temporary buffer table 85, the system main control unit instructs the stop motor 852 to drive the stop driving shaft 853 to rotate, driving the stop plate 854 to swing and extend to the working surface of the temporary buffer table 85, thereby achieving accurate stop positioning of the workpiece.

[0061] This stop positioning operation is beneficial for an adsorption and grabbing unit of the material transfer platform to accurately pick up the workpiece from the temporary buffer table 85 and send it to the gilding station 5, while another adsorption and grabbing unit of the material transfer platform can pick up the workpiece processed by the gilding station 5 in the previous step and send it to the support substrate, thereby realizing efficient parallel operation.

[0062] Specifically, the end of the temporary buffer table 85 is also provided with an adsorption fine adjustment assembly. When the stop plate 854 completes the stop positioning of the workpiece, the adsorption fine adjustment assembly performs secondary position fine adjustment on the workpiece, further improving the positioning accuracy of the workpiece before entering the gilding station 5.

[0063] Specifically, the stop assembly 851 further comprises a stop angle adjusting unit 855. The stop angle adjusting unit 855 comprises a worm wheel 856 linked with the stop driving shaft 853, a worm 857 engaged with the worm wheel 856, and an adjusting knob 858 arranged at the end of the worm 857. In actual operation, the operator can manually rotate the adjusting knob 858 to adjust the initial angle of the stop driving shaft 853 or the swing stroke range thereof through the worm 857 and the worm wheel 856 mechanism, thereby changing the stop position or angle of the stop plate 854, so as to enhance the adaptability of the stop assembly 851 to workpieces of different specifications or precision requirements.

[0064] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed in the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments with equivalent changes, without departing from the technical solution of the present application. Any modification, equivalent change and modification of the above embodiments, which does not depart from the technical solution of the present application, shall still fall within the scope of the present application.

Claims

1. A variable-function transfer device for a hot stamping machine, characterized in that: The system includes a support base (1), on which a material transfer mechanism (2) is reciprocally mounted. The support base (1) has an infeed end that connects to the hot stamping station (5) of the hot stamping machine and an outlet end that connects to the receiving station (7) of the hot stamping machine. The material transfer mechanism (2) includes a robotic arm and a robotic arm that drives the robotic arm to reciprocate. The robotic arm is used to drive the robotic arm to pick up the material processed at the hot stamping station (5) and transfer it between the support base (1) and the receiving station (7). The number of the support base (1) is multiple. An auxiliary work station (6) is set between two adjacent support bases (1) to cooperate with the hot stamping station (5). The support base (1) away from the hot stamping station (5) is used as a receiving station (7) to receive the material processed by the auxiliary work station (6).

2. The variable-function transfer device for a hot stamping machine according to claim 1, characterized in that: The robotic arm has at least two sets of vacuum adsorption components (21), and the number of robotic arms is the same as the number of vacuum adsorption components (21). The robotic arms correspond one-to-one with the vacuum adsorption components (21). One robotic arm is used to drive a vacuum adsorption component (21) to pick up the material after hot stamping station (5) to a support base (1), and another robotic arm is used to drive another suction cup assembly (211) to pick up the material on the support base (1) to the auxiliary operation station (6), and simultaneously pick up the material after the auxiliary operation station (6) and transfer it to another support base (1).

3. The variable-function transfer device for a hot stamping machine according to claim 2, characterized in that: The vacuum adsorption assembly (21) includes two suction cup groups (211) disposed at the power output end of the robotic arm and a vacuum generator connected to the suction cup groups (211). The two suction cup groups (211) are arranged in parallel and spaced apart. Each suction cup group (211) includes multiple suction cups that are spaced apart and connected to the vacuum generator.

4. The variable-function transfer device for a hot stamping machine according to claim 1, characterized in that: It also includes a limiting mechanism (3) for limiting the material on the support base (1). The limiting mechanism (3) includes a pressure plate assembly (31) that reciprocates relative to the support base (1) and a first drive assembly (32) connected thereto. The first drive assembly (32) is used to drive the pressure plate assembly (31) to move closer to or away from the support base (1) to fix or release the material on the support base (1). The material carried by the support base (1) is fixed or released to cooperate with the material transfer mechanism (2) to realize the transfer or receiving function.

5. The variable-function transfer device for a hot stamping machine according to claim 4, characterized in that: The support base (1) includes a frame (11) and a bearing plate (12) that reciprocates relative to the frame (11). The first drive assembly (32) includes a first cylinder (321), a connecting rod (322) connected to the end of the first cylinder (321), and a transmission rod (323) connected to the connecting rod (322). The extension direction of the connecting rod (322) is intersected with the driving direction of the transmission rod (323) and the first cylinder (321). The pressure plate assembly (31) includes a plurality of pressure plate strips (311) disposed on the transmission rod (323) and flexible members disposed on the pressure plate strips (311). The first cylinder (321) drives the transmission rod (323) to swing relative to the bearing plate (12) via the connecting rod (322) so that the flexible members of the pressure plate strips (311) abut against and press or release the material on the bearing plate (12).

6. The variable-function transfer device for a hot stamping machine according to claim 5, characterized in that: The variable function transfer device also includes a linkage lifting mechanism (4) used in conjunction with the limiting mechanism (3). The linkage lifting mechanism (4) includes a micro switch (41) set on the frame (11), a linkage plate (42) set on the connecting rod (322) or the transmission rod (323), a lifting drive unit (43) set below the bearing plate (12), and a cooperative control unit electrically connected with the lifting drive unit (43) and the micro switch (41). The extension direction of the linkage plate (42) is intersected with the extension direction of the pressure bar (311). When the linkage plate (42) does not contact the micro switch (41), the coordination control unit regulates the lifting drive unit (43) to drive the support plate (12) to descend, so that the height of the support plate (12) is adjusted according to the position of the pressure bar (311) to press the material on the support plate (12).

7. The variable-function transfer device for a hot stamping machine according to claim 6, characterized in that: The lifting drive unit (43) includes a lifting motor (431) mounted on the support plate (12), a first reducer (432) mounted at the output end of the lifting motor (431), a first shaft (433) mounted at the output end of the first reducer (432), two first gears (434) mounted at both ends of the first shaft (433), and two first racks (435) mounted on both sides of the frame (11). The first gears (434) mesh with the first racks (435), and the micro switch (41) is electrically connected to the lifting motor (431) via a coordination control unit.

8. The variable-function transfer device for a hot stamping machine according to claim 6, characterized in that: The linkage lifting mechanism (4) further includes a first slide rail module (44), which includes a first guide rail (441) mounted on the frame (11) and a first slider (442) slidably mounted on the first guide rail (441). The bottom of the bearing plate (12) is provided with a first support frame (13). The first slider (442) is connected to the bearing plate (12) via the first support frame (13). The lifting drive unit (43) is connected to the first support frame (13). The extension direction of the first guide rail (441) is perpendicular to the direction in which the robot moves the material.

9. The variable-function transfer device for a hot stamping machine according to claim 1, characterized in that: The robotic arm includes a support arm (22), a first transverse module (23) for driving the support arm (22) to reciprocate in the horizontal direction, and a first lifting module (24) for driving the support arm (22) to reciprocate in the vertical direction. The support arm (22) is used to cooperate with the robotic arm. The first transverse module (23) includes a first motor (231), a gear belt assembly (232) connected to the first motor (231), and a first linear guide assembly (233) disposed on the support base. The support arm (22) is connected to the gear belt assembly (232) and is slidably disposed on the support base (1) in the horizontal direction via the first linear guide assembly (233). The first lifting module (24) includes a second motor (241), a cam link (322) assembly (242) connected to the second motor (241), and a second linear guide assembly (243) connected between the support arm (22) and the first linear guide assembly (233). The support arm (22) is slidably disposed on the support base (1) in the vertical direction via the second linear guide assembly (243) and the first lifting module (24).

10. A hot stamping machine, characterized in that: It includes a feeding station (8), a hot stamping station (5), and a receiving station (7); it also includes a variable function transfer device as described in any one of claims 1-9, the transfer device being disposed between the output end of the hot stamping station (5) and the input end of the receiving station (7); the feeding station (8) is disposed at the input end of the hot stamping station (5) for providing materials to the hot stamping station (5); the material transfer mechanism (2) of the transfer device is configured to transfer materials between the output end of the hot stamping station (5) and the input end of the receiving station (7); the receiving station (7) is used to receive materials transferred by the material transfer mechanism (2) after processing by the hot stamping station (5) and / or the auxiliary operation station (6).