High-efficiency unpacking frame assembly

By placing the material bag at a low position and cutting it open at a high position, and then using a conveyor to send it into the hopper, the problem of material spillage caused by the electric hoist lifting is solved, and efficient and automated unpacking operation is achieved.

CN224014114UActive Publication Date: 2026-03-20JOINSUN INTELLIGENT TECH JIANGSU CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In existing technologies, electric hoists pose a risk of breakage when lifting material bags, causing materials to spill outside the hopper, resulting in low efficiency and difficulty in cleaning.

Method used

The system employs a method of placing material bags at a low position, cutting the bags at a high position, and allowing the material to fall onto a conveyor at the low position. The material is then transported to a hopper via the conveyor, replacing the method of using an electric hoist to lift and cut the bags. The system utilizes a gripper assembly and a cutter assembly to achieve automated operation.

Benefits of technology

It improves unpacking efficiency, reduces the risk of material spillage, has a high degree of automation, and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency unpacking frame assembly, which comprises a main body frame, an inclined feeding frame and a horizontal feeding frame, the main body frame is sequentially provided with a material receiving area, a bag cutting and blanking area and a bag placing area, the main body frame is also provided with a gripper assembly, and the gripper assembly can circularly move among the material receiving area, the bag cutting and blanking area and the bag placing area; the high end of the inclined feeding frame is an outlet connected to the material receiving area, and the low end of the inclined feeding frame is an inlet connected to the horizontal feeding frame. The material receiving area is provided with a material receiving frame, and the bag cutting and discharging area is provided with a cutter assembly and a discharging assembly. A material bag is placed at a low position, the material bag is cut off at a high position, materials fall on the conveyor at the low position, then the conveyor conveys the materials into the stock bin, the mode that an electric hoist is used for lifting and cutting the material bag is replaced, efficiency is higher, the material scattering risk is reduced, use is convenient, and the automation degree is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to unpacking, specifically is a kind of unpacking frame assembly of high efficiency. BACKGROUND

[0002] Material, especially powder, granular material is transported by packing, and after being transported to the factory, the material needs to be poured out for subsequent storage or packaging operation.

[0003] The current unpacking is to use electric hoist to lift the material package to a certain height, then move above the material bin, and then use a cutter to cut the material package, and the material falls into the material bin below. This method has the risk of material package breaking during hoisting, causing the material to fall outside the material bin, which is not convenient to clean up and collect, and the efficiency is low. UTILITY MODEL CONTENT

[0004] To solve the defects of the prior art, the utility model provides a kind of unpacking frame assembly of high efficiency, the utility model places material package at low place, cuts open material package at high place and lets material fall on the conveyor at low place, and the conveyor sends material into material bin, instead of the mode of electric hoist lifting cutting package, higher efficiency, reduces the risk of material scattering, easy to use, high degree of automation.

[0005] To achieve the above technical purpose, the utility model adopts the following technical scheme: a kind of unpacking frame assembly of high efficiency, including main body frame, inclined feeding frame, horizontal feeding frame, the main body frame is sequentially provided with material receiving area, cutting package unloading area, package placing area, the main body frame is also provided with gripper assembly, the gripper assembly can be circulated between the material receiving area, the cutting package unloading area, the package placing area Mobile;The high end of the inclined feeding frame is connected to the material receiving area as an outlet, and the low end of the inclined feeding frame is connected to the horizontal feeding frame as an inlet;The material receiving area is provided with a material receiving frame, and the cutting package unloading area is provided with a cutter assembly and a discharging assembly.

[0006] The material receiving frame includes a horizontal frame, a material receiving motor, a material receiving driving wheel and a material receiving driven wheel, the material receiving driving wheel and the material receiving driven wheel are respectively installed at both ends of the horizontal frame, the material receiving motor is connected to the material receiving driving wheel by a chain, and the material receiving driving wheel and the material receiving driven wheel are provided with a material receiving conveyor belt;The bottom of the horizontal frame is also provided with a support column for fixing to the main body frame, and the upper part of the horizontal frame is also provided with a material receiving guardrail.

[0007] The cutter assembly includes a cutter frame, a cutter motor, a bearing with seat and a cutter, the cutter frame is fixed to the main body frame, the cutter motor is fixed to the cutter frame, the bearing with seat is fixed to the cutter frame, and the cutter is connected to the cutter motor through a shaft and the bearing with seat.

[0008] The bottom of the down feeder assembly is provided with a conveyor for receiving the material and conveying the material to the bunker.

[0009] The top of the main frame is further provided with a walking assembly, the walking assembly comprising a walking motor, a driving wheel and a chain, the driving wheel being installed at the two ends of the top of the main frame, the chain being connected to the driving wheel, and the walking motor being connected to the driving wheel.

[0010] The inclined feeding frame is provided with an inclined conveying belt and an inclined guardrail.

[0011] The horizontal feeding frame is provided with a horizontal conveying belt and a horizontal guardrail.

[0012] In summary, the utility model achieves the following technical effects:

[0013] The utility model discloses a low place is put the material bag, and the material bag is cut open at the high place and lets the material fall on the conveyor at the low place, and the conveyor sends the material to the bunker, replaces the electric hoist and promotes the cutting bag mode, and the efficiency is higher, reduces the scattering risk, and the use is convenient, and the automation degree is high. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a kind of high-efficiency unpacking frame assembly schematic diagram;

[0015] Figure 2 It is a material receiving frame schematic diagram;

[0016] Figure 3 It is cutter assembly schematic diagram;

[0017] Figure 4 It is down feeder assembly schematic diagram. DETAILED DESCRIPTION

[0018] The utility model will be further explained in detail in combination with the drawings.

[0019] The embodiment is merely the explanation of the utility model, and it is not the limitation of the utility model, and the person skilled in the art can make the modification without the creative contribution according to the needs after reading the present specification, but as long as in the utility model's right claim range, it is protected by patent law.

[0020] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0021] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0022] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0023] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0024] Embodiment:

[0025] Figure 1The utility model provides a kind of efficient unpacking frame assembly schematic diagram, including main body frame 1, inclined feeding frame 2, horizontal feeding frame 3, the main body frame 1 is sequentially provided with receiving area 11, cutting bag unloading area 12, bag area 13, the main body frame 1 is further provided with gripper assembly 15, the gripper assembly 15 can be circulated between the receiving area 11, the cutting bag unloading area 12, the bag area 13 Mobile;The high end of the inclined feeding frame 2 is connected to the receiving area 11 as outlet, and the low end of the inclined feeding frame 2 is connected to the horizontal feeding frame 3 as inlet.

[0026] The utility model sets up horizontal feeding frame 3 to be able to receive material bag at low place, facilitate worker to feed, set up inclined feeding frame 2 can be sent to high place to cut bag, unloading with low place material bag, cutting bag unloading at high place can let material fall to low place, then after low place conveyor 19, material is sent to bunker, main body frame 1 is used to cut bag, unloading and collecting empty material bag.The utility model structure is compact, and high-low cooperation makes that cutting bag unloading efficiency is high.

[0027] Figure 2 It is receiving frame schematic diagram, and the receiving area 11 is provided with receiving frame 16, and the receiving frame 16 includes horizontal frame 160, receiving motor 162, receiving driving wheel 163, receiving driven wheel 164, the receiving driving wheel 163, the receiving driven wheel 164 are installed at two ends of the horizontal frame 160 respectively, the receiving motor 162 is connected with the receiving driving wheel 163 by chain, and the receiving driving wheel 163, the receiving driven wheel 164 are provided with receiving conveyor belt;The bottom of the horizontal frame 160 is further provided with support column 161 for being fixed to the main body frame 1, and the upper portion of the horizontal frame 160 is further provided with receiving guardrail 165.

[0028] The utility model sets up receiving frame, can receive material bag from low place at high place, and material bag is in horizontal state, and it is convenient for gripper assembly 15 to grab bag, and the form of conveyor belt is used to receive material bag, and cost is low, convenient to use.

[0029] Meanwhile, the outlet position of receiving frame is located at unloading assembly 18, even if material bag is broken before cutting and causes material to flow out, material will be transported to unloading assembly 18 along with the conveying effect of receiving conveyor belt, cooperates receiving guardrail 165, material will not be scattered in the position outside main body frame, finally will be transported to unloading assembly 18, need not to sweep and collect separately, and the effect is better.

[0030] Figure 3This is a schematic diagram of the cutting assembly. The cutting and unloading area 12 is equipped with a cutting assembly 17. The cutting assembly 17 includes a cutting holder 170, a cutting motor 171, a bearing 172, and a cutting blade 173. The cutting holder 170 is fixed to the main frame 1, the cutting motor 171 is fixed to the cutting holder 170, the bearing 172 is fixed to the cutting holder 170, and the cutting blade 173 is connected to the cutting motor 171 via a shaft and the bearing 172.

[0031] This utility model features a cutting blade assembly equipped with a motor that keeps the cutting blade in a rotating state. The rotation can be set to only begin when a material bag arrives and stop when no material bag arrives, saving costs. The cutting blade is positioned directly in front of the material bag, and its rotation direction is consistent with the material bag's conveying direction, facilitating the cutting of the material bag and allowing it to fall into the feeding assembly 18 below. This utility model uses a motor-controlled cutting blade, resulting in a high degree of automation, requiring no manual intervention, and achieving high efficiency.

[0032] Figure 4 This is a schematic diagram of the feeding assembly. The cutting and feeding area 12 is equipped with a feeding assembly 18, which is a funnel-shaped feeding shell. A conveyor 19 is provided at the bottom of the feeding assembly 18 to receive the material and transport it to the hopper.

[0033] The funnel-shaped discharge hopper receives the falling material and uses conveyor 19 to catch the material and transport it to the silo (not shown). It has a high degree of automation and good performance.

[0034] The top of the main frame 1 is also provided with a walking component 14, which includes a walking motor, a driving wheel and a chain. The driving wheel and the driving wheel are installed at both ends of the top of the main frame 1. The chain is connected to the driving wheel and the walking motor is connected to the driving wheel. A slider is also provided on the chain for fixing the gripper component 15.

[0035] This invention utilizes the reciprocating motion of a chain to control the reciprocating motion of the gripper assembly 15. The gripper assembly 15 can grasp the material bag in the receiving area, move to the right to the cutter position, the cutter cuts the material bag, and after a period of time, the material falls down. Then, the gripper assembly 15 sends the empty material bag to the bag placement area 13, and the gripper assembly returns to the receiving area to continue waiting for the next material bag.

[0036] The gripper assembly 15 can be a cylinder equipped with a clamping plate, or a common robotic arm, capable of gripping, releasing, and lifting.

[0037] like Figure 1 As shown, the inclined feeding frame 2 is equipped with an inclined conveyor belt 21 and an inclined guardrail 22. The horizontal feeding frame 3 is equipped with a horizontal conveyor belt 31 and a horizontal guardrail 32. Both the inclined feeding frame 2 and the horizontal feeding frame 3 are equipped with motors, driving and driven wheels, etc., which are existing technologies and will not be described in detail.

[0038] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application are within the scope of the technical scheme of the present application.

Claims

1. A high-efficiency unpacking rack assembly, characterized in that: The system includes a main frame (1), an inclined feeding frame (2), and a horizontal feeding frame (3). The main frame (1) is provided with a receiving area (11), a cutting and unloading area (12), and a loading area (13) in sequence. The main frame (1) is also provided with a gripper assembly (15), which can circulate between the receiving area (11), the cutting and unloading area (12), and the loading area (13). The high end of the inclined feeding frame (2) is the outlet connected to the receiving area (11), and the low end of the inclined feeding frame (2) is the inlet connected to the horizontal feeding frame (3). The receiving area (11) is provided with a receiving frame (16), and the cutting and unloading area (12) is provided with a cutting assembly (17) and a loading assembly (18).

2. The high-efficiency unpacking rack assembly according to claim 1, characterized in that: The receiving frame (16) includes a horizontal frame (160), a receiving motor (162), a receiving drive wheel (163), and a receiving driven wheel (164). The receiving drive wheel (163) and the receiving driven wheel (164) are respectively installed at both ends of the horizontal frame (160). The receiving motor (162) and the receiving drive wheel (163) are connected by a chain. The receiving drive wheel (163) and the receiving driven wheel (164) are equipped with receiving conveyor belts. The bottom of the horizontal frame (160) is also provided with a support column (161) for fixing to the main frame (1). The upper part of the horizontal frame (160) is also provided with a receiving guardrail (165).

3. The high-efficiency unpacking rack assembly according to claim 1, characterized in that: The cutting blade assembly (17) includes a cutting blade holder (170), a cutting blade motor (171), a bearing seat (172), and a cutting blade (173). The cutting blade holder (170) is fixed to the main frame (1), the cutting blade motor (171) is fixed to the cutting blade holder (170), the bearing seat (172) is fixed to the cutting blade holder (170), and the cutting blade (173) is connected to the cutting blade motor (171) via a shaft and the bearing seat (172).

4. The high-efficiency unpacking rack assembly according to claim 1, characterized in that: The feeding assembly (18) is a funnel-shaped feeding shell, and a conveyor (19) is provided at the bottom of the feeding assembly (18) to catch the material and transport it to the silo.

5. The high-efficiency unpacking rack assembly according to claim 1, characterized in that: The top of the main frame (1) is also provided with a walking component (14), which includes a walking motor, a driving wheel, and a chain. The driving wheel is installed at both ends of the top of the main frame (1), the chain is connected to the driving wheel, and the walking motor is connected to the driving wheel. A slider is also provided on the chain for fixing the gripper component (15).

6. The high-efficiency unpacking rack assembly according to claim 1, characterized in that: The inclined feeding rack (2) is equipped with an inclined conveyor belt (21) and an inclined guardrail (22).

7. The high-efficiency unpacking rack assembly according to claim 1, characterized in that: The horizontal feeding rack (3) is equipped with a horizontal conveyor belt (31) and a horizontal guardrail (32).