Unpowered dry fog dust suppression device of belt conveyor
By introducing lifting components and dry fog nozzles into the non-powered dry fog dust suppression device for belt conveyors, the problem of difficulty in adjusting the distance between the material guide chute and the belt conveyor has been solved, achieving convenient adjustment and efficient dust suppression, and reducing operating costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-20
AI Technical Summary
In existing belt conveyor non-powered dry fog dust suppression devices, the distance between the material guide chute and the belt conveyor is difficult to adjust easily, resulting in frequent disassembly and reassembly and poor practicality.
It adopts a fixed shell combined with lifting components, and drives the screw to lift through the motor-driven rotating shaft and bevel gear transmission, so as to realize convenient adjustment of the height of the guide chute. Combined with the non-powered dust removal mechanism and dry fog nozzle, it generates micron-sized dry fog particles and dust agglomeration and sedimentation.
It enables convenient adjustment of the height of the feed chute, saving time and labor, and reduces operating costs and environmental pollution through the agglomeration and settling of dry fog particles and dust.
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Figure CN224014707U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to dry fog dust suppression technical field, concretely relates to a kind of belt conveyor unpowered dry fog dust suppression device. BACKGROUND
[0002] Chinese patent, application No.202321421061.6 discloses a kind of belt conveyor dry fog dust suppression device, by installing second conduit in the frame body of working stand, the tail end of second conduit side is connected with recovery tank, residual mixed gas-liquid in second conduit can reach the inside processing of recovery tank, at this time, after installing and fixing connecting block, connecting column is inserted in the inside of connecting block, then insert pin is inserted and locked with locking member, then distribute two groups of adsorption stick, then adopt line communication in the position of wiring hole, then two adsorption sticks are adsorbed to impure dust after working, adsorbed on the outer wall of adsorption stick, reduce the dust carrying rate of impure mixed fog, reduce the pollution brought to atmosphere after discharge, also reduce the harmfulness brought to human body after inhalation;After installing working stand, first, let high-pressure gas reach the inside of dry fog dust suppression machine main body after air compressor works, then let fluid pass through first conduit after processing, then pass through water vapor tank carrying water vapor, and carry out uniform spraying in the position of spray pipe, reach the purpose of uniform spraying;
[0003] But the existing belt conveyor when using unpowered dry fog dust suppression, material guide groove is mostly fixedly arranged above belt conveyor, so that the distance between belt conveyor and material guide groove is difficult to adjust, the material conveying space in material guide groove cannot be conveniently adjusted, so that the material guide groove needs to be disassembled and assembled every time, which is time-consuming and laborious, and the practicability is poor. UTILITY MODEL CONTENTS
[0004] In order to solve the problem of inconvenient adjustment of the distance between the material guide groove and the belt conveyor in the prior art, the utility model provides a kind of belt conveyor unpowered dry fog dust suppression device, which adopts fixed shell combined with lifting component to conveniently adjust the height of material guide groove, and the specific technical scheme is as follows: a kind of belt conveyor unpowered dry fog dust suppression device, comprising: support frame body, the top of the support frame body is provided with belt conveyor and two groups of lifting components, two groups of the lifting components are symmetrically arranged on the two sides of the belt conveyor, the top of the lifting component is provided with fixed shell, and the material guide groove is fixedly installed between the two fixed shells;The lifting component comprises: support shell, sliding block and screw rod, two groups of support shells are symmetrically installed on the top of the support frame body, the top of the support shell is provided with sliding slot, the sliding block is slidably connected in the sliding slot, and the screw rod is rotatably connected in the sliding slot;The sliding block is threadedly connected on the outer wall of the screw rod, the sliding block corresponds to the fixed shell, and the sliding block is fixedly connected with the fixed shell on the top.
[0005] Preferably, the top of the material guide groove is provided with a coal falling pipe and a non-powered dust removal mechanism, the non-powered dust removal mechanism comprises: a two-stage circulating pressure relief device, a non-powered dust blocking damping device and a one-stage circulating air return device, and the two-stage circulating pressure relief device, the non-powered dust blocking damping device and the one-stage circulating air return device are fixedly installed on the top of the material guide groove.
[0006] Preferably, the rear side of the material guide groove is fixedly installed with an air-water distributor and a control box, the air-water distributor is electrically connected with the control box, a plurality of dry mist nozzles are arranged on the inner top wall of the material guide groove, and a connecting pipe is connected between the air-water distributor and the plurality of dry mist nozzles.
[0007] Preferably, one rotating shaft one is rotatably connected between each group of support shells, the rotating shaft one extends into the support shell in rotation, a bevel gear one is fixedly sleeved on the bottom of the screw rod, a bevel gear two is engaged with the surface of the bevel gear one, and the bevel gear two is fixedly sleeved on the outer wall of the rotating shaft one.
[0008] Preferably, the driving part comprises: a motor and a gear box, the motor and the gear box are fixedly installed on the top of the support frame body, the output end of the motor is provided with a rotating shaft two, one end of the rotating shaft two away from the motor is connected with the input end of the gear box, the output end of the gear box is provided with a rotating shaft three, one end of the rotating shaft three away from the gear box is fixedly sleeved with a synchronous wheel one, one end of the rotating shaft one is fixedly sleeved with a synchronous wheel two, and the synchronous wheel one and the synchronous wheel two are engaged with a synchronous belt.
[0009] Preferably, the top of the support frame body is provided with a belt deviation rectifying device, and the belt deviation rectifying device is matched with the belt conveyor.
[0010] In addition, the belt conveyor non-powered dry mist dust suppression device in the above technical solution can also have the following features: a sealing strip is arranged at the discharge port of the material guide groove, and material centering soft plates are arranged on the inner walls of the two sides of the material guide groove.
[0011] In the above technical solution, the material centering soft plates are arranged along the length direction of the material guide groove.
[0012] Compared with the prior art, the belt conveyor non-powered dry mist dust suppression device has the following beneficial effects:
[0013] 1. The belt conveyor non-powered dry mist dust suppression device drives the rotating shaft one to rotate through the motor, drives the screw rod to rotate through the bevel gear transmission, drives the fixed shell to lift through the sliding block, drives the material guide groove to lift through the fixed shell, adjusts the height of the material guide groove, and conveniently adjusts the internal transportation space of the material guide groove according to the needs of the user.
[0014] 2、The belt conveyor is provided with the unpowered dry fog dust suppression device, water is atomized into micron-level dry fog particles through special nozzles; the dry fog particles are extremely small in particle size and similar in size to dust particles, can be combined with the dust, and when the dry fog particles diffuse in the air, collide with and cohere with the flying dust particles, so that the dust particles increase in weight and are settled under the action of gravity, so that the dust suppression effect is achieved; the airflow generated by the material drop during the operation of the belt conveyor is utilized to realize the generation and diffusion of the dry fog, so that the energy is saved and the operation cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 A front view schematic diagram of the unpowered dry fog dust suppression device of the belt conveyor is provided in the utility model;
[0016] Figure 2 A partial sectional view schematic diagram of the unpowered dry fog dust suppression device of the belt conveyor is provided in the utility model;
[0017] Figure 3 A Figure 2 enlarged view of A is provided;
[0018] Figure 4 A top view schematic diagram of the driving component is provided in the utility model;
[0019] Figure 5 A sectional view schematic diagram of the material guide groove is provided in the utility model;
[0020] Figure 6 A Figure 5 enlarged view of B is provided;
[0021] Figure 7 A rear view schematic diagram of the unpowered dry fog dust suppression device of the belt conveyor is provided in the utility model;
[0022] Among them, Figures 1 to 7 the reference signs and component names in the drawings are as follows: 1, support frame body, 2, belt conveyor, 3, fixed shell, 4, material guide groove, 5, belt deviation rectifying device, 6, two-stage circulating pressure relief device, 7, unpowered dust blocking damping device, 8, one-stage circulating air return device, 9, coal drop pipe, 10, air-water distributor, 11, control box, 12, connecting pipe, 13, dry fog nozzle, 14, lifting component, 15, driving component, 16, sealing strip, 17, material centering soft plate, 141, support shell, 142, sliding groove, 143, sliding block, 144, screw rod, 145, bevel gear one, 146, bevel gear two, 147, rotating shaft one, 151, motor, 152, gear box, 153, rotating shaft two, 154, rotating shaft three, 155, synchronous pulley one, 156, synchronous pulley two, 157, synchronous belt. DETAILED DESCRIPTION
[0023] The specific implementation cases and drawings are combined belowFigures 1 to 7 Further, the utility model provides a technical scheme, a kind of belt conveyor unpowered dry fog dust suppression device, comprising: support frame body 1, the top of support frame body 1 is provided with belt conveyor 2 and two groups of lifting components 14, two groups of lifting components 14 are symmetrically set in the two sides of belt conveyor 2, and each group of lifting components 14 is arranged along the length direction of support frame body 1, and the top of lifting component 14 is provided with fixed shell 3, and guide chute 4 is fixedly installed between two sides fixed shell 3;
[0024] Lifting component 14 includes: support shell 141, sliding block 143 and screw rod 144, the top of support frame body 1 is symmetrically installed with two groups of support shell 141, the top of support shell 141 is provided with sliding slot 142, sliding block 143 is connected in sliding mode in sliding slot 142, and sliding slot 142 and sliding block 143 are all rectangular structure, and screw rod 144 is rotatably connected in sliding slot 142, screw rod 144 is arranged along vertical direction, sliding block 143 is threadedly mounted on the outer wall of screw rod 144, and sliding block 143 is one-to-one corresponding with fixed shell 3, and the top of sliding block 143 is fixedly connected with fixed shell 3.
[0025] As preferred scheme, further, the top of guide chute 4 is provided with coal falling pipe 9 and unpowered dust removal mechanism, and centering device is additionally installed at the end of coal falling pipe 9, so as to avoid material scattering;Unpowered dust removal mechanism includes: secondary circulation pressure relief device 6, unpowered dust blocking damping device 7 and primary circulation air return device 8, and secondary circulation pressure relief device 6, unpowered dust blocking damping device 7 and primary circulation air return device 8 are all fixedly installed on the top of guide chute 4;Secondary circulation pressure relief device 6, unpowered dust blocking damping device 7 and primary circulation air return device 8 are all prior art, so the principle of the above device is not further described.
[0026] As preferred scheme, further, the rear side of guide chute 4 is fixedly installed with air-water distributor 10 and control box 11, air-water distributor 10 is electrically connected with control box 11, three dry fog nozzles 13 are arranged on the inner top wall of guide chute 4, and connecting pipe 12 is connected between air-water distributor 10 and three dry fog nozzles 13;Dry fog nozzle 13 generates dry fog, and the amount of water mist is relatively small, and unpowered device does not need additional power consumption, and has good energy-saving and water-saving effect.
[0027] As a preferred scheme, further, a rotating shaft one 147 is rotatably connected between each group of support shells 141, the rotating shaft one 147 is arranged perpendicularly to the support shell 141, the rotating shaft one 147 extends into the support shell 141, the bottom of the screw rod 144 is fixedly sleeved with a bevel gear one 145, the surface of the bevel gear one 145 is engaged with a bevel gear two 146, the bevel gear two 146 is fixedly sleeved on the outer wall of the rotating shaft one 147; one end of each of the two rotating shaft ones 147 is provided with a driving component 15; the driving component 15 drives the rotating shaft one 147 to rotate, the rotating shaft one 147 engages the bevel gear two 146 with the bevel gear one 145, so that the bevel gear one 145 drives the screw rod 144 to rotate, the screw rod 144 drives the sliding block 143 to slide in the sliding groove 142, so as to drive the material guide groove 4 to lift.
[0028] As a preferred scheme, further, the driving component 15 comprises: a motor 151 and a gear box 152, the motor 151 and the gear box 152 are fixedly installed on the top of the support frame body 1, the gear box 152 is used for providing a torque required for rotating the rotating shaft one 147, the output end of the motor 151 is provided with a rotating shaft two 153, one end of the rotating shaft two 153 away from the motor 151 is connected with the input end of the gear box 152, the output end of the gear box 152 is provided with a rotating shaft three 154, one end of the rotating shaft three 154 away from the gear box 152 is fixedly sleeved with a synchronous wheel one 155, one end of the rotating shaft one 147 is fixedly sleeved with a synchronous wheel two 156, the synchronous wheel one 155 and the synchronous wheel two 156 are engaged with a synchronous belt 157.
[0029] As a preferred scheme, further, the top of the support frame body 1 is provided with a belt deviation correcting device 5, the belt deviation correcting device 5 is matched with the belt conveyor 2, the belt deviation correcting device 5 is an adjustable type centralizing idler group.
[0030] As a preferred scheme, further, the discharge port of the material guide groove 4 is provided with a sealing strip 16, the bottom of the sealing strip 16 is attached to the belt on the belt conveyor 2, so as to avoid dust from leaking out of the material guide groove 4; the inner walls on both sides of the material guide groove 4 are provided with material centering soft plates 17, the material centering soft plates 17 are arranged along the length direction of the material guide groove 4, the material centering soft plates 17 are attached to the belt on the belt conveyor 2, so as to re-convey the material falling on the material centering soft plates 17 to the belt.
[0031] The belt conveyor, the belt deviation correcting device, the secondary circulation pressure relief device, the unpowered dust blocking damping device, the primary circulation air return device, the air-water distributor, the control box, the dry mist nozzle, the motor and the gear box are prior art, the dry mist nozzle is the same structure and connection mode in the cited document, as long as the belt conveyor, the belt deviation correcting device, the secondary circulation pressure relief device, the unpowered dust blocking damping device, the primary circulation air return device, the air-water distributor, the control box, the dry mist nozzle, the motor and the gear box meet the requirements of the case, and they are not limited to a single type.
[0032] Working principle: All electrical components mentioned in this application are externally connected to a power supply and control switch during use. After installation, first check the installation, fixation, and safety precautions of this utility model before use. Before use, the user adjusts the height of the guide chute 4 to adjust the distance between the guide chute 4 and the belt conveyor 2. During adjustment, the motor 151 is started, which drives the rotating shaft 147 to rotate. The rotating shaft 147 drives all the bevel gears 146 on the same side to rotate. The bevel gears 146 mesh with the bevel gear 145 to rotate, which in turn drives the screw 144 to rotate. This causes the screw 144 to drive the slider 143 to slide within the groove 142, causing the slider 143 to lift the fixed shell 3 and the guide chute 4, thus ensuring that the sealing strip 16 and the material centering soft plate 17 are in contact with the conveyor belt on the belt conveyor 2. During use, the material falls onto the belt conveyor 2 through the coal drop pipe 9, and the impact generated by the falling material... The impact energy is converted into the power to circulate and settle dust, allowing the dust to circulate effectively in multiple paths within a confined space and deplete its energy, eventually falling back onto the conveyor belt. Based on aerodynamic principles, the flow characteristics of airflow are utilized to create circulation of dust-laden airflow within specific channels or devices, reducing airflow velocity and allowing the dust to settle naturally under gravity and inertia. During the material transport within the feed chute 4, the air-water distributor 10 is activated via the control box 11, atomizing water into micron-sized dry mist particles through the dry mist nozzles 13. These dry mist particles are extremely small, similar in size to dust particles, allowing them to better bind with the dust. When the dry mist particles diffuse in the air, they collide and agglomerate with the flying dust particles, increasing the weight of the dust particles, which then settle under gravity, achieving a dust suppression effect. During this process, the effect of non-powered dust removal is achieved through a secondary circulation pressure relief device 6, a non-powered dust damping device 7, and a primary circulation return air device 8.
[0033] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0034] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A non-powered dry fog dust suppression device for belt conveyors, comprising: The support frame (1) is characterized in that a belt conveyor (2) and two sets of lifting components (14) are provided on the top of the support frame (1), the two sets of lifting components (14) are symmetrically arranged on both sides of the belt conveyor (2), a fixed shell (3) is provided on the top of the lifting component (14), and a guide trough (4) is fixedly installed between the two fixed shells (3). The lifting component (14) includes: a support shell (141), a slider (143), and a screw (144). Two sets of support shells (141) are symmetrically installed on the top of the support frame (1). A sliding groove (142) is provided on the top of the support shell (141). A slider (143) is slidably connected in the sliding groove (142). A screw (144) is rotatably connected in the sliding groove (142). The slider (143) is threaded on the outer wall of the screw (144). The slider (143) corresponds one-to-one with the fixed shell (3). The top of the slider (143) is fixedly connected to the fixed shell (3).
2. The belt conveyor non-powered dry fog dust suppression device according to claim 1, characterized in that, The top of the feed chute (4) is provided with a coal drop pipe (9) and a non-powered dust removal mechanism. The non-powered dust removal mechanism includes a secondary circulation pressure relief device (6), a non-powered dust damping device (7), and a primary circulation return air device (8). The secondary circulation pressure relief device (6), the non-powered dust damping device (7), and the primary circulation return air device (8) are all fixedly installed on the top of the feed chute (4).
3. The belt conveyor non-powered dry fog dust suppression device according to claim 2, characterized in that, An air-water distributor (10) and a control box (11) are fixedly installed on the rear side of the material guide trough (4). The air-water distributor (10) is electrically connected to the control box (11). Multiple dry fog nozzles (13) are provided on the inner top wall of the material guide trough (4). A connecting pipe (12) is connected between the air-water distributor (10) and the multiple dry fog nozzles (13).
4. The belt conveyor non-powered dry fog dust suppression device according to claim 1, characterized in that, Each set of support shells (141) is rotatably connected to a rotating shaft (147), which extends rotatably into the support shell (141). A bevel gear (145) is fixedly fitted at the bottom of the screw (144), and a bevel gear (146) meshes with the surface of the bevel gear (145). The bevel gear (146) is fixedly fitted on the outer wall of the rotating shaft (147). A driving component (15) is provided at one end of each of the two rotating shafts (147).
5. The belt conveyor non-powered dry fog dust suppression device according to claim 4, characterized in that, The drive component (15) includes a motor (151) and a gearbox (152). The motor (151) and gearbox (152) are fixedly mounted on the top of the support frame (1). The output end of the motor (151) is provided with a second rotating shaft (153). The end of the second rotating shaft (153) away from the motor (151) is connected to the input end of the gearbox (152). The output end of the gearbox (152) is provided with a third rotating shaft (154). The end of the third rotating shaft (154) away from the gearbox (152) is fixedly fitted with a first synchronous pulley (155). The end of the first rotating shaft (147) is fixedly fitted with a second synchronous pulley (156). A synchronous belt (157) meshes between the first synchronous pulley (155) and the second synchronous pulley (156).
6. The belt conveyor non-powered dry fog dust suppression device according to claim 1, characterized in that, The top of the support frame (1) is provided with a belt correction device (5), which is adapted to the belt conveyor (2).
7. The belt conveyor non-powered dry fog dust suppression device according to claim 1, characterized in that, A sealing strip (16) is provided at the outlet of the material guide trough (4), and material centering soft plates (17) are provided on both sides of the inner wall of the material guide trough (4). The material centering soft plates (17) are arranged along the length direction of the material guide trough (4).
Citation Information
Patent Citations
Dry fog dust suppression device for belt conveyor
CN220299807U