Production unit basin sewage overall self-adjusting pipeline system
By installing a self-regulating system with siphon pipes and transparent hoses between the water basins of the distillation furnace, the problem of water level fluctuations in the water basins was solved, and the water level in the water basins was automatically regulated and stabilized, thereby improving production safety and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-09
- Publication Date
- 2026-03-20
AI Technical Summary
In the Fushun-type dry distillation furnace, the water level in the water basin is difficult to adjust automatically, which leads to fluctuations in water consumption and is prone to water shortage or overflow, affecting production safety and the environment. In addition, manual adjustment is labor-intensive and unreliable.
Design a self-regulating pipeline system for wastewater from production unit basins. Connect adjacent basins via siphon pipes and transparent flexible hoses to achieve automatic water level regulation using the siphon principle. Combined with a filtration mechanism to prevent shale slag blockage, and a transparent observation door for easy monitoring.
It achieves automatic adjustment of water level in the basin, reduces manual adjustment workload, improves production safety and stability, reduces mechanical wear and environmental pollution risks, has a simple structure, low power consumption, low failure rate, strong adaptability, and is easy to operate and maintain.
Smart Images
Figure CN224015571U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dry distillation furnace water basin sewage adjusting technical field more specifically, relate to a kind of production unit water basin sewage overall self-regulation pipeline system. BACKGROUND
[0002] Each production unit of Fushun type dry distillation furnace is composed of 20 independently operated dry distillation furnaces, and the definition of the production unit is that 20 furnaces share a set of heating system, water supply system and recovery system. The water basin is a key component of the bottom slagging system of the Fushun type dry distillation furnace. The shale waste in the dry distillation furnace is discharged from the furnace body by rotating the water basin and cooperating with the fixed shovel. The water basin needs to be filled with water during production operation. Therefore, it is named as such. It has two functions. One is to cool the waste slag after hot combustion, and the other is to seal the dry distillation furnace body to ensure that the reaction gas in the furnace does not overflow and external air does not enter. Due to environmental protection requirements, the water level of the water basin needs to be high enough to ensure that the water surface is higher than the lower edge of the water basin gas collection device, so that the water basin evaporation gas does not overflow.
[0003] Now the water level of a single furnace is generally adjusted manually, but the water in the water basin is in a closed state and is not easy to observe, and the internal temperatures of the dry distillation furnaces are not consistent, the refining speed is not consistent, and the water consumption is very different. Therefore, the water consumption of a single furnace itself is in a fluctuating state. In the process of manually adjusting the water quantity, the observation time needs to be determined according to the water basin tolerance (the difference value of the required water level) and the water consumption. In the case of one person responsible for 20 furnaces, the workload is very large, and it is impossible to guarantee that there will be no water shortage or overflow. When the water basin is short of water, the gas escapes, which pollutes the atmosphere, and the process fire in the furnace easily escapes, causing a fire. When the water basin overflows, the sewage pollutes the surrounding environment and damages the lubrication of the running part of the water basin, causing mechanical wear. Therefore, we propose a production unit water basin sewage overall self-regulation pipeline system. UTILITY MODEL CONTENT
[0004] In view of the problems mentioned in the above background technology, the purpose of the utility model is to provide a production unit water basin sewage overall self-regulation pipeline system.
[0005] To solve the above problems, the utility model adopts the following technical scheme:
[0006] A production unit water basin sewage overall self-regulation pipeline system, comprising a plurality of dry distillation furnace water basins, a water basin cover is arranged at the top of each of the plurality of dry distillation furnace water basins, a water supply mechanism is arranged at the top of each of the plurality of water basin covers, a siphon pipe is fixedly sleeved between every two adjacent water basin covers, a gas suction steel pipe is fixedly connected to the top end of each of the plurality of siphon pipes, a first valve is fixedly installed at the end of the gas suction steel pipe, a transparent hose is fixedly connected to the bottom end of the first valve, and a filtering mechanism is arranged at both ends of each of the plurality of siphon pipes.
[0007] As a preferred scheme of the utility model, the filter mechanism comprises a filter box fixedly sleeved at the end of the siphon pipeline, a plurality of water-permeable holes are formed in the side surface of the filter box, and a filter screen is fixedly sleeved on the side surface of the filter box.
[0008] As a preferred scheme of the utility model, the water supply mechanism comprises a plurality of lower branch pipes fixedly sleeved at the top ends of the water basin covers respectively, second valves are fixedly installed at the top ends of the plurality of lower branch pipes, upper branch pipes are fixedly connected to the top ends of the plurality of second valves, and water guide main pipes are fixedly connected to the top ends of the plurality of upper branch pipes.
[0009] As a preferred scheme of the utility model, the top of each water basin cover is hingedly connected with a transparent observation door.
[0010] As a preferred scheme of the utility model, the filter box is located at 300 mm below the top edge of the retort water basin, and the filter box is located at 200 mm below the water surface in the inner cavity of the retort water basin.
[0011] As a preferred scheme of the utility model, the bottom end of the transparent hose is located at 200 mm below the water surface in the inner cavity of the retort water basin.
[0012] The utility model discloses a kind of advantages, which are as follows:
[0013] (1) in the utility model, by being provided with siphon pipeline between every two adjacent retort water basin, air in siphon pipeline is extracted by transparent hose, first valve and air suction steel pipe, simultaneously, siphon pipeline is filled with water, when there is difference between the water level of two adjacent retort water basin, when there is pressure difference between the filter box in two retort water basin, water in siphon pipeline will flow, until the water level of two retort water basin is consistent, and will always produce flow trend with the pressure difference that appears again, and not directional, only follow the principle that high water level flows to low water level, until multiple retort water basin is at the same water level, realize the function of automatically regulating the water level in multiple retort water basin, the structure has no electronic equipment, simple structure, no power consumption, operating environmental protection cost is low, no mechanical operation component, low failure rate, because it is used below liquid surface, siphon pipeline has no oil stain and is not blocked, water flow can flow in two directions, simultaneously realize drainage and water replenishment function, do not change original water supply system, reconstruction construction and future maintenance influence surface are small, the process consumption water of overall production unit is controlled, water volume is easy to control, overall material and process requirement is not high, easy to realize and maintain, strong adaptability, winter anti-freezing problem can take artificial to make the water supply imbalance between two water basin, make water in siphon pipeline flow, easy to operate, single person can carry out air extraction operation, such as single furnace shutdown, can empty siphon pipeline and cut off the connection between two retort water basin.
[0014] (2) The utility model discloses a filter box, water -permeable hole and filter screen's cooperation is used, utilize filter screen and water -permeable hole to the shale slag in the dry distillation furnace water basin inner chamber is blocked, avoid the shale slag into the filter box, avoid the shale slag in dry distillation furnace water basin into the siphon pipeline and block, improved the practicality of this production unit water basin sewage overall self -regulating pipeline system. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the structure schematic diagram of dry distillation furnace water basin of the utility model;
[0017] Figure 3 It is the structure schematic diagram of siphon pipeline of the utility model;
[0018] Figure 4 It is the structure schematic diagram of water supply mechanism of the utility model;
[0019] Figure 5 It is the sectional view schematic diagram of filter box of the utility model.
[0020] Mark explanation in drawing:
[0021] 1, dry distillation furnace water basin;2, water basin cover;3, siphon pipeline;4, filter mechanism;5, air suction steel pipe;6, first valve;7, transparent hose;8, water supply mechanism;9, filter box;10, water -permeable hole;11, filter screen;12, transparent observation door;13, lower branch pipe;14, second valve;15, upper branch pipe;16, water guide main pipe. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0023] In the description of the utility model, it should be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the utility model, it is to explain, unless otherwise definite and limited, the term "installation", "set with", "sleeve / joint", "connection" and so on, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements, for the ordinary skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to specific circumstances.
[0025] Embodiment:
[0026] Please refer to Figures 1-5 , a kind of production unit basin sewage overall self-regulating pipeline system, including multiple dry distillation furnace basin 1, the top of multiple dry distillation furnace basin 1 is provided with basin cover 2, the top of multiple basin cover 2 is provided with water supply mechanism 8, siphon pipe 3 is fixedly sleeved between every two adjacent basin cover 2, the top of multiple siphon pipe 3 is fixedly connected with suction steel pipe 5, the end of suction steel pipe 5 is fixedly installed with first valve 6, the bottom of first valve 6 is fixedly connected with transparent hose 7, the both ends of multiple siphon pipe 3 are provided with filter mechanism 4.
[0027] Specifically, please refer to Figure 2 , Figure 3 and Figure 5 , filter mechanism 4 includes filter box 9 fixedly sleeved at the end of siphon pipe 3, multiple water-permeable holes 10 are formed in the side of filter box 9, filter screen 11 is fixedly sleeved on the side of filter box 9.
[0028] In the embodiment, shale residue in water is prevented from entering filter box 9 and siphon pipe 3 by filter screen 11 and water-permeable hole 10.
[0029] Specifically, please refer to Figure 1 and Figure 4 , water supply mechanism 8 includes lower branch pipe 13 fixedly sleeved at the top of multiple basin cover 2 respectively, the top of multiple lower branch pipe 13 is fixedly installed with second valve 14, the top of multiple second valve 14 is fixedly connected with upper branch pipe 15, the top of multiple upper branch pipe 15 is fixedly connected with water guide main pipe 16.
[0030] In the embodiment, water is added into multiple dry distillation furnace basin 1 through water guide main pipe 16, upper branch pipe 15, second valve 14 and lower branch pipe 13.
[0031] Specifically, please refer to Figure 2 , the top of multiple basin cover 2 is hingedly connected with transparent observation door 12.
[0032] In the embodiment, the water level in the retort water basin 1 is observed through the transparent observation door 12.
[0033] Specifically, please refer to Figure 2 and Figure 3 The filter box 9 is located 300 mm below the top edge of the retort water basin 1, and the filter box 9 is located 200 mm below the water surface in the inner cavity of the retort water basin 1.
[0034] In the embodiment, the filter box 9 is located below the water surface in the inner cavity of the retort water basin 1, and the oil stain is generally located on the top of the water surface, so that the oil stain can be prevented from entering the siphon pipe 3.
[0035] Specifically, please refer to Figure 2 and Figure 3 The bottom end of the transparent hose 7 is located 200 mm below the water surface in the inner cavity of the retort water basin 1.
[0036] In the embodiment, the bottom end of the transparent hose 7 can flow out water to ensure that the air in the siphon pipe 3 and the air suction steel pipe 5 is completely discharged.
[0037] Working principle: when in use, first, open the second valve 14 to make the water in the water guide main pipe 16 enter the retort water basin 1 from the upper branch pipe 15 and the lower branch pipe 13, and make the water level in the retort water basin 1 immerse above the filter box 9, and make the filter box 9 be located 200 mm below the water surface in the inner cavity of the retort water basin 1, then make the manual air pump be connected with the plurality of transparent hoses 7 respectively, and open the first valve 6, at this time, pull the manual air pump to pump air from the transparent hose 7, the first valve 6, the air suction steel pipe 5 and the siphon pipe 3, so that the water in the retort water basin 1 enters the filter box 9 from the water-permeable hole 10 on the side of the filter box 9, and the water enters the siphon pipe 3, and in addition, until the water flows out from the transparent hose 7, at this time, close the first valve 6, so that there is no air in the siphon pipe 3, then when there is a difference between the water levels of two adjacent retort water basins 1, and there is a pressure difference between the filter boxes 9 in the two retort water basins 1, the water in the siphon pipe 3 will flow, until the water levels of the plurality of retort water basins 1 are consistent, and the flow trend will occur from time to time with the pressure difference again, and the flow direction is not directional, but follows the principle that the high water level flows to the low water level, so that the worker can control the water quantity in the plurality of retort water basins 1.
[0038] The above merely describes a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A self-regulating pipeline system for wastewater from a production unit's water basins, comprising multiple distillation furnace water basins (1), characterized in that: Each of the multiple distillation furnace water basins (1) is provided with a water basin cover (2) on top. Each of the multiple water basin cover (2) is provided with a water supply mechanism (8) on top. A siphon pipe (3) is fixedly connected between each two adjacent water basin cover (2). Each of the multiple siphon pipes (3) is fixedly connected with a suction steel pipe (5) at the top. A first valve (6) is fixedly installed at the end of the suction steel pipe (5). A transparent hose (7) is fixedly connected to the bottom end of the first valve (6). A filter mechanism (4) is provided at both ends of each of the multiple siphon pipes (3).
2. The overall self-regulating pipeline system for wastewater in a production unit according to claim 1, characterized in that: The filtration mechanism (4) includes a filter box (9) fixedly sleeved at the end of the siphon pipe (3). The filter box (9) has multiple water-permeable holes (10) on its side and a filter screen (11) fixedly sleeved on its side.
3. The overall self-regulating pipeline system for wastewater in a production unit according to claim 1, characterized in that: The water supply mechanism (8) includes lower branch pipes (13) that are fixedly sleeved on the top of multiple water basin covers (2). The top of each of the multiple lower branch pipes (13) is fixedly installed with a second valve (14). The top of each of the multiple second valves (14) is fixedly connected with an upper branch pipe (15). The top of each of the multiple upper branch pipes (15) is fixedly connected with a main water guide pipe (16).
4. The overall self-regulating pipeline system for wastewater in a production unit according to claim 1, characterized in that: The top of each of the aforementioned water basin covers (2) is hinged with a transparent observation door (12).
5. The overall self-regulating pipeline system for wastewater in a production unit according to claim 2, characterized in that: The filter box (9) is located 300 mm below the top edge of the water basin (1) of the dry distillation furnace, and 200 mm below the water surface inside the water basin (1) of the dry distillation furnace.
6. The overall self-regulating pipeline system for wastewater in a production unit according to claim 1, characterized in that: The bottom end of the transparent flexible tube (7) is located 200 mm below the water surface inside the water basin (1) of the dry distillation furnace.