Double-side electroplating clamp for walking belt
By using a conveyor belt double-sided electroplating clamp design, the film is clamped by upper and lower rollers and moved in the same direction and at the same speed by a pneumatic device. This solves the problem of uneven force on polymer film during electroplating, and improves the quality of electroplated products and the performance of current collectors.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-20
AI Technical Summary
During the electroplating process, polymer film is easily affected by slight environmental changes, leading to uneven stress, wrinkles or cracks on the film surface, and affecting the performance and quality of the electroplated film.
The film is held in place by a double-sided electroplating clamp with a conveyor belt. The film is held by upper and lower rollers and its movement is controlled by a pneumatic device. Combined with a buffer limit block, it ensures that the film is subjected to uniform force during the electroplating process and avoids uneven film surface.
It alleviates the problem of uneven stress during thin film electroplating, improves the quality of electroplated products, reduces the defect rate, and enhances the overall performance of functional current collectors.
Smart Images

Figure CN224015805U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electroplating technical field, concretely relates to a kind of walk with double edge electroplating clamp. BACKGROUND
[0002] With the development of electric vehicles, portable electronic devices and large-scale energy storage systems, the demand for high-performance batteries is increasing. As a key component connecting electrode materials and external circuits, the performance of the current collector has a significant impact on the efficiency, safety and life of the entire battery system. The current collector, as the core carrier of electron transport in the positive and negative materials of lithium-ion batteries, is an important part of the battery structure. Functional current collectors with a "metal-polymer material-metal" sandwich structure have shown significant potential in improving battery safety and energy density due to their unique structural advantages.
[0003] When plating a metal layer on a polymer material, common metal plating methods include chemical metal plating, electro-deposition metal plating, and other methods. Electro-deposition metal plating is widely used in industrial production due to its high efficiency. However, due to the thinness of the polymer material film and its susceptibility to minor environmental changes, the film is unevenly stressed during electroplating in the electroplating tank. Uneven stress on the film can cause wrinkles or even film rupture, affecting the performance and quality of the functional current collector prepared by the plated film. SUMMARY
[0004] The utility model aims at providing a kind of walk with double edge electroplating clamp, and solve the above problems by the design of electroplating clamp.
[0005] To achieve the above-mentioned purpose, the technical solution provided by the utility model is:
[0006] A walk with double edge electroplating clamp, comprising an upper roller, a lower roller and a pneumatic device;
[0007] The upper roller includes an upper outer ring roller and an upper roller shaft, and the outer ring roller and the upper roller shaft are rotatably connected within a limited range. The lower roller includes a lower outer ring roller and a lower roller shaft, and the outer ring roller and the lower roller shaft are rotatably connected within a limited range.
[0008] The roller surfaces of the upper outer ring roller of the upper roller and the lower outer ring roller of the lower roller are opposite to each other, and the two roller surfaces form an electroplating clamping gap.
[0009] The upper roller shaft is connected and fixed to the upper support arm, the lower roller shaft is connected and fixed to the lower support arm, one of the upper support arm and the lower support arm is connected to the pneumatic device, and the pneumatic device is used to control the opening and closing of the upper support arm and the lower support arm.
[0010] To optimize the above technical solutions, the specific measures taken also include:
[0011] Further, the buffer limiting block is provided between the upper support arm and the lower support arm, and the buffer limiting block is an elastic component, one end of the buffer limiting block being fixedly connected with the upper support arm or the lower support arm.
[0012] Further, the structure of the upper roller shaft and the lower roller shaft is as follows:
[0013] The roller shaft includes a roller shaft shell and a roller shaft core, the end of the roller shaft core being inserted into the roller shaft shell, the inner side of the roller shaft shell being provided with a plurality of spaced limiting blocks, and a plurality of fan blades being radially connected to the roller shaft core, each fan blade being arranged between two adjacent limiting blocks so that the rotation of the fan blade is limited in the space between the two adjacent limiting blocks.
[0014] Further, the side of the roller shaft shell is provided with a baffle, the baffle being provided with a hole in the center, the end of the roller shaft core being enlarged and limited by the baffle, and the shaft body of the roller shaft core penetrating through the hole in the center of the baffle.
[0015] The pneumatic device includes a pneumatic element, a connecting air pipe and a pneumatic electromagnetic valve, the movable end of the pneumatic element being connected with one of the upper support arm and the lower support arm, the connecting air pipe connecting the pneumatic element with the pneumatic electromagnetic valve, and the other support arm not connected with the pneumatic device being connected with the fixed end of the pneumatic element.
[0016] As a preferred solution, the upper roller and the lower roller are metal rollers.
[0017] The plurality of belt running double-side electroplating clamps are arranged in parallel, and the thin film to be electroplated passes through the electroplating clamping gaps of the belt running double-side electroplating clamps.
[0018] The plurality of belt running double-side electroplating clamps arranged in parallel are arranged on a movable device, and are used to make the belt running double-side electroplating clamps and the thin film to be electroplated clamped thereby translate synchronously.
[0019] The plurality of belt running double-side electroplating clamps arranged in parallel include two groups, and are arranged on the left side and the right side of the thin film to be electroplated respectively.
[0020] The left group of belt running double-side electroplating clamps and the right group of belt running double-side electroplating clamps move at the same speed and in the same direction.
[0021] Compared with the prior art, the utility model has the beneficial effects that:
[0022] This invention utilizes the coordinated use of rollers between the upper and lower support arms of a double-sided electroplating clamp. When electroplating a thin film is required, a solenoid valve causes the upper and lower rollers to clamp the film. This ensures that during the electroplating process, the contact points between the upper and lower clamps of the conductive clamp and the film move at the same speed ratio, guaranteeing that the contact points can achieve the coating processing, while preventing damage to the film caused by subsequent opening and closing of the conductive clamp. This invention can alleviate the unevenness of the film surface caused by uneven force during the thin film electroplating process, improve the quality of electroplated products, reduce the defect rate of functional current collectors made from this thin film, and achieve an overall improvement in quality. Attached Figure Description
[0023] Figure 1 : A schematic diagram of the structure of the double-sided electroplating clamp for conveying belts according to this utility model.
[0024] Figure 2 : Schematic diagram of the upper and lower rollers.
[0025] Figure 3 : Schematic diagram of the roller shaft.
[0026] Figure 4 : A side view of the roller's central shaft.
[0027] In the diagram: 1-Upper roller, 2-Lower roller, 3-Electroplated clamping gap, 4-Buffer limiting block, 5-Upper support arm, 6-Lower support arm, 7-Roller central shaft, 8-Roller central shaft housing, 9-Roller central shaft axis, 10-Limiting protrusion, 11-Fan blade, 12-End of roller central shaft axis, 13-Baffle, 14-Opening, 15-Shaft of roller central shaft axis, 16-Pneumatic component, 17-Connecting air pipe, 18-Pneumatic solenoid valve, 19-Moving end of pneumatic component, 20-Fixed end of pneumatic component, 21-Outer ring roller. Detailed Implementation
[0028] The present invention will be further described in detail below through embodiments, but it should not be construed as the scope of the present invention being limited to the following embodiments. All technologies implemented based on the present invention fall within the scope of the present invention.
[0029] In the description of this utility model, it should also be noted that:
[0030] The orientations or positional relationships described herein are based on the relationships shown in the accompanying drawings and are only for the purpose of facilitating the description of this utility model and simplifying the description. They are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0031] This utility model provides a double-sided electroplating clip for conveyor belts, such as... Figure 1As shown, including the upper roller 1, the lower roller 2 and the pneumatic device;
[0032] The upper roller 1 includes an upper outer ring roller and an upper roller 1 middle shaft, and the outer ring roller is rotatably connected with the upper roller 1 middle shaft within a limited range; the lower roller 2 includes a lower outer ring roller and a lower roller 2 middle shaft, and the outer ring roller is rotatably connected with the lower roller 2 middle shaft within a limited range;
[0033] The roller surfaces of the upper outer ring roller of the upper roller 1 and the lower outer ring roller of the lower roller 2 are opposite to each other, and the two roller surfaces are connected by an electroplating clamping gap 3.
[0034] The upper roller 1 middle shaft is fixedly connected to the upper support arm 5, the lower roller 2 middle shaft is fixedly connected to the lower support arm 6, and one of the upper support arm 5 and the lower support arm 6 is connected to the pneumatic device, and the pneumatic device is used for controlling the opening and closing of the upper support arm 5 and the lower support arm 6.
[0035] Further comprising a buffer limiting block 4, the buffer limiting block 4 is arranged between the upper support arm 5 and the lower support arm 6, the buffer limiting block 4 is an elastic component, and one end of the buffer limiting block 4 is fixedly connected with the upper support arm 5 or the lower support arm 6.
[0036] In the implementation, a plurality of belt running double-sided electroplating clamps are arranged in parallel, and the electroplated film passes through the electroplating clamping gap 3 of each belt running double-sided electroplating clamp.
[0037] The plurality of parallelly arranged belt running double-sided electroplating clamps are arranged on the bearing table of the movable device, and are used for synchronously translating the belt running double-sided electroplating clamps with the electroplated film clamped.
[0038] The plurality of parallelly arranged belt running double-sided electroplating clamps include two groups, which are arranged on the left side and the right side of the electroplated film respectively.
[0039] The left group of belt running double-sided electroplating clamps and the right group of belt running double-sided electroplating clamps move at the same speed and in the same direction.
[0040] The electroplated film of the utility model refers to a high polymer film, the thickness is generally 2-7 μm, and one or more of polyethylene terephthalate (PET), polypropylene (PP), polybutylene terephthalate (PBT), polyphenylene sulfide (PPS), polystyrene (PS) and polyethylene (PE) can be used as high polymer base material.
[0041] The upper roller 1 and the lower roller 2 are used for clamping the thin film to be electroplated, and the size of the electroplating clamping gap 3 between the two roller surfaces can be set to be slightly smaller than the thickness of the thin film to be electroplated; when the thin film to be electroplated moves forward for electroplating, due to the difficulty in accurately controlling the speed during the movement, the resistance factor of the thin film moving in the electroplating solution, and other factors such as turbulent flow, temperature gradient and uneven distribution of electric field, the local stress concentration of the thin film substrate is easily caused, and the controlled film surface may be unevenly stressed, even if the control of these external conditions has been made to reduce the effect on the thin film as much as possible, due to the thin material of the thin film itself, the uneven stress will cause the film surface to wrinkle or even break, thereby affecting the performance of the functional current collector prepared by the film plating, and the upper roller 1 and the lower roller 2 are arranged to rotate within a limited range, after the thin film has started to run, the local dynamic change of the roller relative to the clamping position of the film surface of the thin film is formed through the friction between the thin film and the roller, so that the stress condition of the thin film between the two parallelly arranged running double-side electroplating clamps can be balanced, the uneven film surface caused by uneven stress of the thin film is relieved, and the quality of the electroplating product is improved.
[0042] The buffering limiting block 4 is used for preventing the upper roller 1 and the lower roller 2 connected by the upper supporting arm 5 and the lower supporting arm 6 from colliding and rubbing upward and downward, in some embodiments, the buffering limiting block 4 can be made of rubber material, and one or more buffering limiting blocks 4 can be arranged, in the embodiment of the utility model, the buffering limiting block 4 is fixedly connected with the lower side surface of the upper supporting arm 5, and is in a non-connected relationship with the upper side surface of the lower supporting arm 6 and only surface contact.
[0043] Specifically, the structures of the middle shaft of the upper roller 1 and the middle shaft of the lower roller 2 are as follows:
[0044] As shown in Figure 3 , the roller middle shaft 7 includes a roller middle shaft shell 8 and a roller middle shaft center 9, the end of the roller middle shaft center 9 is inserted into the middle shaft shell, a plurality of interval limiting protrusions 10 are arranged on the inner side of the middle shaft shell, a plurality of fan blades 11 are radially connected to the roller middle shaft center 9, each fan blade 11 is arranged between two adjacent limiting protrusions 10, so that the rotation of the fan blade 11 is limited in the space between the two adjacent limiting protrusions 10.
[0045] In some embodiments, a baffle 13 is arranged on the side surface of the middle shaft shell, the baffle 13 has a hole 14 in the center, the end 12 of the roller middle shaft center is enlarged and limited by the baffle 13, and the shaft body 15 of the roller middle shaft center penetrates through the hole 14 in the center of the baffle 13, as shown in Figure 4 .
[0046] In the preferred embodiments, the upper roller 1 and the lower roller 2 are both metal rollers.
[0047] The pneumatic device comprises a pneumatic element 16, a connecting air pipe 17 and a pneumatic electromagnetic valve 18, the movable end 19 of the pneumatic element is connected with one of the upper support arm 5 and the lower support arm 6, the connecting air pipe 17 connects the pneumatic element 16 with the pneumatic electromagnetic valve 18, the other support arm not connected with the pneumatic device is connected with the fixed end of the pneumatic element, or the support arm is connected with a fixing assembly, and the fixed end 20 of the pneumatic element is connected with the fixing assembly.
[0048] The specific structure of the pneumatic element 16 and the movable device (not shown in the figure) with a bearing platform can refer to the prior art.
[0049] The uneven stress in the thin film electroplating process is alleviated, the uneven film surface is improved, the electroplating product quality is improved, the failure rate of the functional current collector made of the thin film electroplating is reduced, and the overall quality level is improved.
[0050] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form, and any skilled person in the art can make any simple modification, equivalent replacement and improvement to the above embodiment without departing from the technical scheme of the utility model, and the technical essence of the utility model, and the protection scope of the utility model technical scheme still belongs to the protection scope of the utility model technical scheme.
Claims
1. A double-sided electroplating clamp for conveyor belts, characterized in that: Includes upper roller, lower roller and pneumatic device; The upper roller includes an upper outer ring roller and an upper roller central shaft, and the outer ring roller and the upper roller central shaft are rotatably connected within a limited range; the lower roller includes a lower outer ring roller and a lower roller central shaft, and the outer ring roller and the lower roller central shaft are rotatably connected within a limited range. The upper outer ring roller of the upper roller and the lower outer ring roller of the lower roller have their roller surfaces facing each other, and there is an electroplating clamping gap between the two roller surfaces; The upper roller is fixed to the upper support arm via its central shaft, and the lower roller is fixed to the lower support arm via its central shaft. One of the upper and lower support arms is connected to a pneumatic device, which is used to control the opening and closing of the upper and lower support arms.
2. The double-sided electroplating clamp for conveyor belts according to claim 1, characterized in that: It also includes a buffer limiting block, which is disposed between the upper support arm and the lower support arm. The buffer limiting block is an elastic component, and one end of the buffer limiting block is fixedly connected to the upper support arm or the lower support arm.
3. The double-sided electroplating clamp for conveyor belts according to claim 1, characterized in that: The upper roller central shaft and the lower roller central shaft are both configured as follows: The roller shaft includes a roller shaft housing and a roller shaft center. The end of the roller shaft center is inserted into the shaft housing. The inner side of the shaft housing is provided with several spaced limiting protrusions. Several fan blades are radially connected to the roller shaft center. Each fan blade is placed between two adjacent limiting protrusions, so that the rotation of the fan blade is limited to the space between two adjacent limiting protrusions.
4. The double-sided electroplating clamp for conveyor belts according to claim 3, characterized in that: The central shaft housing has a baffle plate on its side, and the baffle plate has an opening in the center. The end of the roller central shaft is enlarged and limited by the baffle plate, and the shaft body of the roller central shaft passes through the opening in the center of the baffle plate.
5. The double-sided electroplating clamp for conveyor belts according to claim 1, characterized in that: The pneumatic device includes a pneumatic element, a connecting air pipe, and a pneumatic solenoid valve. The movable end of the pneumatic element is connected to one of the upper support arm and the lower support arm. The connecting air pipe connects the pneumatic element to the pneumatic solenoid valve. The other support arm, which is not connected to the pneumatic device, is connected to the fixed end of the pneumatic element.
6. The double-sided electroplating clamp for conveyor belts according to claim 1, characterized in that: Both the upper and lower rollers are metal rollers.
7. The double-sided electroplating clamp for conveyor belts according to claim 1, characterized in that: Several of the aforementioned double-sided electroplating clamps are arranged in parallel, and the electroplating film to be plated passes through the electroplating clamping gap of each double-sided electroplating clamp.
8. The double-sided electroplating clamp according to claim 7, characterized in that: The aforementioned parallel double-sided electroplating clamps are mounted on a movable device to allow the double-sided electroplating clamps to move synchronously with the electroplated film they hold.
9. The double-sided electroplating clamp according to claim 7, characterized in that: The parallel-set double-sided electroplating clamps comprise two sets, respectively located on the left and right sides of the film to be electroplated.
10. The double-sided electroplating clamp according to claim 9, characterized in that: The left and right sets of double-sided electroplating clamps move at the same speed and in the same direction.