Sizing equipment for fabric production
By using a motor-driven guide roller system and drying components, the problems of uniform sizing during the sizing of thin fabrics and full penetration of thick fabrics are solved, achieving uniform sizing and drying of the fabrics and improving their strength and abrasion resistance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-20
AI Technical Summary
In existing technologies, the problem that thin fabrics require lower pressure and slightly faster rotation speed when sizing to prevent damage, while thick fabrics require higher pressure and slower rotation speed to ensure full penetration of the sizing solution, has not been effectively solved.
The system employs a motor-driven guide roller system and drying components. By adjusting the motor speed and the use of heating tubes, it achieves uniform sizing of thin fabrics and full penetration of thick fabrics. Combined with the design of fans and heat dissipation grooves, it ensures that the fabric dries and forms a sizing film.
It achieves uniform coating of thin fabrics and full penetration of thick fabrics, avoiding damage caused by pressure. The drying process solidifies the slurry to form a film, improving the strength and abrasion resistance of the fabric.
Smart Images
Figure CN224015956U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of sizing equipment for fabric production, and particularly relates to sizing equipment for fabric production. BACKGROUND
[0002] Sizing is a key process in textile processing, which refers to the process of immersing fabric in sizing liquid and then drying it to give the fabric a thick and hard appearance. As an indispensable complex process before weaving, the quality of sizing directly affects the weaving efficiency and the quality of finished products. This process is mainly applied to yarn and semi-woven fabric. By forming a film of sizing on the surface of the fiber, the strength of the yarn can be significantly improved, the hairiness can be reduced, and the friction coefficient between the yarn and the loom can be effectively reduced, thereby optimizing the weaving performance. In the production of decorative fabrics such as jacquard curtains, sizing treatment is particularly necessary, and the precise control of its process parameters is directly related to the final performance of the product.
[0003] In the fabric production process, sizing equipment plays a crucial role. It is specifically designed for sizing operations on fabric. Through this key process, the strength of the fabric can be effectively improved, making it more durable and resistant to wear and tear. The smoothness of the fabric can be optimized, giving it a more delicate touch. Sizing equipment lays a solid foundation for the subsequent fine processing and diversified application of fabric.
[0004] In the above technology, although sizing operation on fabric is realized, in actual use, when sizing thin fabric, the pressure should be small to prevent the fabric from being damaged, and the speed should be slightly faster to ensure uniform coverage of the sizing liquid. For thick fabric, the pressure needs to be increased and the speed needs to be reduced to ensure sufficient penetration of the sizing liquid. Therefore, a sizing equipment for fabric production is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] To make up for the above shortcomings, the utility model provides a sizing equipment for fabric production, which solves the problem of thin fabric with small pressure and slightly faster speed to prevent damage and ensure uniform coverage of the sizing liquid, and thick fabric with increased pressure and reduced speed to ensure sufficient penetration of the sizing liquid.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a sizing equipment for fabric production, comprising a sizing tank, the top of the sizing tank is fixedly connected with a mounting block, the inside of the mounting block is rotatably connected with a guide roller, the top of the sizing tank is fixedly connected with a support, the inside of the sizing tank is provided with a tension control assembly, the back wall of the sizing tank is fixedly provided with a drying assembly, and the top of the sizing tank is fixedly connected with a supporting block.
[0007] Further description of the above technical scheme:
[0008] The tension control assembly includes a motor, an output shaft of the motor is fixedly connected with a cylinder, an outer wall of the cylinder is fixedly connected with a first guide roller, an outer wall of the first guide roller is fixedly connected with a first rotating wheel, the first rotating wheel is connected with a second rotating wheel through a synchronous belt, and an inner wall of the second rotating wheel is fixedly connected with a second guide roller.
[0009] As a further description of the above technical solution:
[0010] The drying assembly includes a drying box, an inner wall top of the drying box is fixedly connected with a heating pipe, a top of the drying box is fixedly connected with a fan, a bottom of the drying box is provided with a heat dissipation groove, and an inside of the drying box is fixedly connected with a supporting plate.
[0011] As a further description of the above technical solution:
[0012] The second rotating wheel is provided with two groups, and the two groups of second rotating wheels are mirror image distributed along the central axis of the first rotating wheel.
[0013] As a further description of the above technical solution:
[0014] The cylinder is provided with two groups, and the two groups of cylinders are mirror image distributed along the central axis of the first guide roller, and outer walls of the two groups of cylinders are rotatably connected in the inside of the support.
[0015] As a further description of the above technical solution:
[0016] The bottom of the motor is fixedly connected to the top of the supporting block, the second guide roller is provided with two groups, and outer walls of the two groups of second guide rollers are rotatably connected in the inside of the pulp tank.
[0017] As a further description of the above technical solution:
[0018] The rear wall of the drying box is fixedly connected to the outer wall of the pulp tank, and the rear wall of the drying box is provided with a groove.
[0019] As a further description of the above technical solution:
[0020] The fan is provided with two groups, and the two groups of fans are mirror image distributed along the central axis of the drying box, and an outer wall of the drying box is rotatably connected with a box cover.
[0021] The utility model has the advantages of the following:
[0022] 1. In the utility model, through setting up motor, first guide roller, second guide roller, opening motor, driving first guide roller to rotate, driving two groups of second guide rollers which are transmission connected with synchronous belt to rotate, through adjusting rotating speed of motor, solve the problem that pressure is suitable to be small when pressing slurry of thin type fabric, prevent fabric from being damaged, rotating speed is slightly fast, make slurry evenly cover surface, thick type fabric needs to increase pressure, then slow down rotating speed, ensure that slurry fully penetrates.
[0023] 2. In the utility model, through setting up fan, heat dissipation groove, heating pipe, starting heating pipe, then pulling the fabric after sizing from the groove at rear end of drying box to support plate on drying box, heating fabric, solve the problem that dry processing is carried out to the fabric after sizing, remove water in fabric, make slurry solidify on fabric and form size film. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is the whole three-dimensional schematic view of the sizing equipment for fabric production that the utility model proposes;
[0025] Figure 2 It is the structure schematic view of the tension control assembly of the sizing equipment for fabric production that the utility model proposes;
[0026] Figure 3 It is the structure schematic view of the front of the drying box of the sizing equipment for fabric production that the utility model proposes;
[0027] Figure 4 It is the structure schematic view of the drying assembly of the sizing equipment for fabric production that the utility model proposes.
[0028] LEGEND:
[0029] 1, size tank;2, mounting block;3, guide roller;4, tension control assembly;41, motor;42, cylinder;43, first guide roller;44, second guide roller;45, first runner;46, second runner;47, synchronous belt;5, support;6, groove;7, drying assembly;71, drying box;72, fan;73, heating pipe;74, heat dissipation groove;75, support plate;8, support block;9, box cover. DETAILED DESCRIPTION
[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the protection scope of the utility model.
[0031] REFERENCE Figures 1-2The utility model provides a kind of sizing equipment for fabric production, including sizing tank 1, the top of sizing tank 1 is fixedly connected with mounting block 2, the inside rotationally connected with guide roller 3 of mounting block 2, mounting block 2 has two groups, and two groups of mounting block 2 are along the center axis mirror image distribution of guide roller 3, guide roller 3 has two groups, and two groups of guide roller 3 are along the center axis mirror image distribution of sizing tank 1, the top of sizing tank 1 is fixedly connected with support 5, support 5 provides support effect for first guide roller 43, the inside of sizing tank 1 is provided with tension control component 4, the rear wall of sizing tank 1 is fixedly provided with drying assembly 7, the top of sizing tank 1 is fixedly connected with support block 8, tension control component 4 includes motor 41, the output shaft of motor 41 is fixedly connected with cylinder 42, the outer wall of cylinder 42 is fixedly connected with first guide roller 43, open motor 41, drive first guide roller 43 to rotate, first guide roller 43 rotation drives first runner 45 to rotate, first runner 45 rotation makes synchronous belt 47 transmission connection second runner 46 rotation, the outer wall of first guide roller 43 is fixedly connected with first runner 45, first runner 45 is connected with second runner 46 by synchronous belt 47 transmission, synchronous belt 47 is also called synchronous toothed belt or timing belt, as a kind of transmission device, with the excellent characteristics of high-efficiency transmission and precision synchronization, the inner wall of second runner 46 is fixedly connected with second guide roller 44.
[0032] Refer to Figures 2-4 , drying assembly 7 includes drying box 71, the inner wall top of drying box 71 is fixedly connected with heating pipe 73, heating pipe 73 is also commonly called electric heating tube or heating tube, its working principle is based on resistance heating, can accurately and efficiently convert electric energy into heat energy, is a very practical energy conversion device, the top of drying box 71 is fixedly connected with fan 72, the bottom of drying box 71 is provided with heat dissipation groove 74, start heating pipe 73, open the box cover 9 of drying box 71, from inside the sizing fabric is pulled into the support plate 75 on drying box 71 from the recess 6 at the rear end of drying box 71, so that the heating pipe 73 on the top of drying box 71 heats and dries the fabric, the inside of drying box 71 is fixedly connected with support plate 75, second runner 46 is provided with two groups, two groups of second runner 46 are along the center axis mirror image distribution of first runner 45, cylinder 42 is provided with two groups, two groups of cylinder 42 are along the center axis mirror image distribution of first guide roller 43, the outer wall of two groups of cylinder 42 is rotationally connected in the inside of support 5, and second guide roller 44 connected with second runner 46 rotates, and the second group of second guide roller 44 rotates synchronously, by adjusting the rotating speed of motor 41, solve when thin fabric is pressed, the pressure is small, prevent fabric from being damaged, the rotating speed can be slightly fast, let sizing liquid evenly cover the surface;Thick fabric requires to increase pressure, slow down the rotating speed, ensure that sizing liquid penetrates fully, the bottom of motor 41 is fixedly connected on the top of support block 8, second guide roller 44 is provided with two groups, and the outer wall of two groups of second guide roller 44 is rotationally connected in the inside of sizing tank 1.
[0033] Refer toFigure 1 , Figure 3 , Figure 4 The rear wall of the drying chamber 71 is fixedly connected to the outer wall of the sizing tank 1. The rear wall of the drying chamber 71 has a groove 6. When the fan 72 on the top of the drying chamber 71 is turned on, the hot air inside can be circulated and heated to increase the heating effect. At the same time, the heated water vapor is transmitted outward from the heat dissipation groove 74, which solves the problem of drying the sized fabric, removing the moisture from the fabric, and allowing the sizing liquid to solidify on the fabric to form a sizing film. There are two sets of fans 72, which are distributed in a mirror image along the central axis of the drying chamber 71. The outer wall of the drying chamber 71 is rotatably connected to the chamber cover 9.
[0034] Working principle: When in use, motor 41 is turned on, driving guide roller 43 to rotate. The rotation of guide roller 43 drives wheel 45 to rotate, which in turn drives wheel 46 connected to synchronous belt 47 to rotate. This causes guide roller 44, connected to wheel 46, to rotate, and the second set of guide rollers 44 rotates synchronously. By adjusting the speed of motor 41, the following adjustments can be made: When applying paste to thin fabrics, the pressure should be low to prevent damage, and the speed can be slightly higher to ensure even paste coverage; for thicker fabrics, the pressure should be increased and the speed reduced to ensure sufficient paste penetration. The problem is that the heating element 73 is activated, the cover 9 of the drying chamber 71 is opened, and the sized fabric is pulled from the groove 6 at the rear of the drying chamber 71 into the support plate 75 on the drying chamber 71. This allows the heating element 73 at the top of the drying chamber 71 to heat and dry the fabric. At the same time, the fan 72 at the top of the drying chamber 71 is turned on, so that the hot air inside can circulate and heat, increasing the heating effect. Meanwhile, the heated water vapor is discharged outward from the heat dissipation groove 74. This solves the problem of drying the sized fabric, removing the moisture from the fabric, and allowing the sizing liquid to solidify on the fabric to form a sizing film.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sizing device for fabric production, comprising a sizing tank (1), characterized in that: The top of the slurry tank (1) is fixedly connected to an installation block (2), the inside of the installation block (2) is rotatably connected to a guide roller (3), the top of the slurry tank (1) is fixedly connected to a bracket (5), the inside of the slurry tank (1) is provided with a tension control component (4), the rear wall of the slurry tank (1) is fixedly provided with a drying component (7), and the top of the slurry tank (1) is fixedly connected to a support block (8).
2. The sizing equipment for fabric production according to claim 1, characterized in that: The tension control assembly (4) includes a motor (41), the output shaft of which is fixedly connected to a cylinder (42), a first guide roller (43) is fixedly connected to the outer wall of the cylinder (42), a first rotating wheel (45) is fixedly connected to the outer wall of the first guide roller (43), a second rotating wheel (46) is connected to the first rotating wheel (45) via a synchronous belt (47), and a second guide roller (44) is fixedly connected to the inner wall of the second rotating wheel (46).
3. The sizing equipment for fabric production according to claim 1, characterized in that: The drying assembly (7) includes a drying box (71), a heating tube (73) is fixedly connected to the top of the inner wall of the drying box (71), a fan (72) is fixedly connected to the top of the drying box (71), a heat dissipation groove (74) is opened at the bottom of the drying box (71), and a support plate (75) is fixedly connected inside the drying box (71).
4. The sizing equipment for fabric production according to claim 2, characterized in that: The second rotating wheel (46) is provided in two sets, and the two sets of the second rotating wheel (46) are mirror-distributed along the central axis of the first rotating wheel (45).
5. A sizing device for fabric production according to claim 2, characterized in that: The cylinder (42) is provided in two sets, and the two sets of cylinders (42) are mirror-distributed along the central axis of the first guide roller (43). The outer walls of the two sets of cylinders (42) are rotatably connected to the inside of the bracket (5).
6. The sizing equipment for fabric production according to claim 2, characterized in that: The bottom of the motor (41) is fixedly connected to the top of the support block (8). There are two sets of the second guide roller (44), and the outer walls of the two sets of second guide rollers (44) are rotatably connected to the inside of the slurry tank (1).
7. The sizing equipment for fabric production according to claim 3, characterized in that: The rear wall of the drying box (71) is fixedly connected to the outer wall of the slurry tank (1), and the rear wall of the drying box (71) is provided with a groove (6).
8. A sizing device for fabric production according to claim 3, characterized in that: Two sets of fans (72) are provided, and the two sets of fans (72) are distributed in a mirror image along the central axis of the drying box (71). The outer wall of the drying box (71) is rotatably connected to the box cover (9).