Vacuum pump heat tracing device

By introducing a steam heating system and multi-layer protection design into the water ring vacuum pump, the problem of icing at low temperatures has been solved, achieving stable operation and extended lifespan of the equipment, while reducing noise and operating costs.

CN224017398UActive Publication Date: 2026-03-20ZIBO ZHONGLI ELECTROMECHANICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Water ring vacuum pumps are prone to freezing in low-temperature environments, which can damage the equipment, and existing technologies cannot effectively prevent ice expansion from damaging the components.

Method used

A vacuum pump heating device is used, including a steam generator, protective cover, heat exchange box and temperature detector. The water inside the water ring vacuum pump is heated by high temperature steam. Combined with a plastic wear-resistant layer, a polyurethane foam insulation layer and a sound insulation layer, it prevents freezing and reduces noise.

Benefits of technology

It effectively prevents water ring vacuum pumps from being damaged by ice expansion, extends equipment life, reduces operating costs, creates a comfortable working environment, and maintains steam purity through a filter and cleaning brush system, reducing manual maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224017398U_ABST
    Figure CN224017398U_ABST
Patent Text Reader

Abstract

The utility model provides a vacuum pump heat tracing device, which relates to the technical field of vacuum pumps and comprises a bottom plate, and a steam generator is fixedly mounted at the top of the bottom plate. According to the water ring vacuum pump, when the outside temperature is low, the steam generator starts to start, high-temperature steam is conveyed into the heat exchange box, water in the water ring vacuum pump is heated through heat conduction, and the steam generator is matched with the temperature detector to ensure that the water temperature is kept within a proper range; the water pipe, the pump shell and other components in the water ring vacuum pump are prevented from being broken due to freezing expansion, the service life of equipment is prolonged, the abrasion-resistant layer is made of plastic materials, external impact and abrasion are effectively resisted, internal equipment is protected against physical damage, the heat preservation layer is made of polyurethane foam materials, the freezing time of water in the internal water ring vacuum pump is delayed, and the service life of the equipment is prolonged. The operation cost of the steam generator is reduced, noise generated when internal equipment operates is reduced through the sound insulation layer, and a more comfortable working and living environment is created for surrounding people.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a vacuum pump technical field especially relates to a vacuum pump heat tracing device. BACKGROUND

[0002] The vacuum pump is a kind of air pump for the gas in sealed container is extracted to obtain vacuum, also be called air extractor, it is extracted container by mechanical, physical, chemical or physical chemistry method, and then reduce the pressure in container, reach the purpose of producing vacuum.

[0003] Water ring vacuum pump generally uses water as its working medium, however, in cold winter, due to the freezing point of water is relatively low, once the ambient temperature drops below freezing point, the water in the pump is easy to freeze, the volume of water after freezing will expand, this expansion force can cause damage to pump shell, pump blade and other core components, lead to pump in subsequent start-up process cannot work normally, if pump is in frozen state tries to start, can be damaged due to motor overload. UTILITY MODEL CONTENTS

[0004] The utility model discloses a vacuum pump heat tracing device can be used to solve the problem that the vacuum pump is damaged due to the internal water freezing in low temperature when the above-mentioned equipment is used.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme: a vacuum pump heat tracing device, including the bottom plate, the top of bottom plate is fixedly installed steam generator, the top of bottom plate is fixedly installed protective cover, the protective cover includes wear layer, wear layer's inside fixedly inserts and inserts the heat preservation layer, the heat preservation layer's inside fixedly inserts and inserts the sound insulation layer, the outer wall of protective cover is set up and is installed hole no.

[0006] Preferably, the output end of the heat exchange box is fixedly connected with a steam return pipe, and the output end of the steam return pipe is fixedly connected with the input end of the steam generator.

[0007] Preferably, the input end of the heat exchange box is fixedly connected with a flow rate detector, and the input end of the flow rate detector is fixedly connected with a filter pipe.

[0008] Preferably, the input end of the filter pipe is fixedly connected with a steam delivery pipe, and the input end of the steam delivery pipe is fixedly connected with the output end of the steam generator.

[0009] Preferably, the inner wall of the steam delivery pipe is fixedly provided with two filter screens, and the outer wall of each of the two filter screens is provided with a movable hole.

[0010] Preferably, a rotating shaft is movably arranged between the inner walls of the two movable holes, and the outer wall of the rotating shaft is fixedly provided with two groups of cleaning brushes.

[0011] Preferably, the outer wall of each of the two groups of cleaning brushes is in contact with one side of the outer wall of the filter screen, and the outer wall of the rotating shaft is fixedly provided with two fan blades.

[0012] Compared with the prior art, the utility model has the advantages and positive effects that,

[0013] 1. In the utility model, when the temperature of the outside world is low, the steam generator starts to work, and high-temperature steam is delivered to the inside of the heat exchange box, the water in the water ring vacuum pump is heated through heat conduction, and the temperature detector is cooperated to ensure that the water temperature is kept in a suitable range, so that the water pipes, pump shells and other components in the water ring vacuum pump are prevented from being broken due to ice expansion, thereby prolonging the service life of the equipment, the wear-resistant layer is made of plastic material, which effectively resists external impact and wear, protects the internal equipment from physical damage, the thermal insulation layer is made of polyurethane foam material, which delays the freezing time of the water in the internal water ring vacuum pump, reduces the operation cost of the steam generator, the sound insulation layer reduces the noise generated when the internal equipment is running, and creates a more comfortable working and living environment for the surrounding people.

[0014] 2. In the utility model, the filter screen can intercept harmful substances and particulate matters in the steam, prevent the pollutants from causing wear or blockage to the internal components of the steam generator, prolong the service life of the equipment, the advancing steam can drive the cleaning brushes to rotate continuously, automatically clean the pollutants on the surface of the filter screen, keep the filter screen unobstructed, and reduce the artificial maintenance cost. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A front view structure sectional view of the vacuum pump heat tracing device is provided for the utility model;

[0016] Figure 2 A split perspective view of the vacuum pump heat tracing device is provided for the utility model;

[0017] Figure 3 A partial top view split view of the vacuum pump heat tracing device is provided for the utility model;

[0018] Figure 4 A partial bottom view split view of the vacuum pump heat tracing device is provided for the utility model.

[0019] LEGEND:

[0020] 1. Base plate; 2. Steam generator; 3. Protective cover; 310. Wear-resistant layer; 320. Thermal insulation layer; 330. Sound insulation layer; 4. Mounting hole one; 5. Mounting hole two; 6. Water ring vacuum pump; 7. Inlet pipe; 8. Outlet pipe; 9. Temperature detector; 10. Heat exchange box; 11. Steam return pipe; 12. Flow rate detector; 13. Filter pipe; 14. Steam delivery pipe; 15. Filter screen; 16. Movable hole; 17. Rotating shaft; 18. Cleaning brush; 19. Fan blades. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1, as Figures 1-4 As shown, this utility model provides a vacuum pump heat tracing device, including a base plate 1, a steam generator 2 fixedly installed on the top of the base plate 1, a protective cover 3 fixedly installed on the top of the base plate 1, the protective cover 3 including a wear-resistant layer 310, an insulation layer 320 fixedly inserted inside the wear-resistant layer 310, a sound insulation layer 330 fixedly inserted inside the insulation layer 320, a mounting hole 4 and a mounting hole 5 on the outer wall of the protective cover 3, a water ring vacuum pump 6 fixedly installed on the top of the base plate 1, an air inlet pipe 7 fixedly connected to the input end of the water ring vacuum pump 6, and the inner wall of the mounting hole 4 fixedly inserted into the outer wall of the air inlet pipe 7, the water ring vacuum pump 6 output... An outlet pipe 8 is fixedly connected to the outlet end, and the inner wall of the mounting hole 2 5 is fixedly inserted into the outer wall of the outlet pipe 8. A temperature detector 9 is fixedly inserted into the inner wall of the outlet pipe 8. A heat exchange box 10 is fixedly installed on one side of the outer wall of the water ring vacuum pump 6. A steam return pipe 11 is fixedly connected to the output end of the heat exchange box 10, and the output end of the steam return pipe 11 is fixedly connected to the input end of the steam generator 2. A flow rate detector 12 is fixedly connected to the input end of the heat exchange box 10. A filter pipe 13 is fixedly connected to the input end of the flow rate detector 12. A steam delivery pipe 14 is fixedly connected to the input end of the filter pipe 13, and the input end of the steam delivery pipe 14 is fixedly connected to the output end of the steam generator 2.

[0024] The effect achieved by the whole embodiment 1 is that the wear-resistant layer 310 of the protective cover 3 is made of plastic material, which can effectively prevent the internal equipment from being damaged due to external impact or wear and tear, the heat preservation layer 320 is made of polyurethane foam material, which can heat the water ring vacuum pump 6, thereby slowing down the freezing speed of the internal water, reducing the use cost of the steam generator 2, the sound insulation layer 330 can reduce the working time of the internal equipment, and provide a good working and living environment for people near the device. After the steam generator 2 is started, the generated air is transported to the inside of the heat exchange box 10 through the steam conveying pipe 14, the filter pipe 13 and the flow rate detector 12. The heat exchange box 10 can heat the water in the water ring vacuum pump 6 through heat conduction, so that the water is kept at a certain temperature, preventing the water ring vacuum pump 6 from being damaged due to water freezing. The steam with residual heat can return to the inside of the steam generator 2 through the steam return pipe 11, which not only reduces the heat pollution to the air, but also reduces the energy consumption of the steam generator 2. After the water ring vacuum pump 6 is started, the gas can be sucked into the inside through the air inlet pipe 7, and then discharged through the air outlet pipe 8. The temperature detector 9 inserted at the bottom of the air outlet pipe 8 can monitor the internal temperature of the water ring vacuum pump 6 in real time, avoiding the internal water temperature being too high or too low, and ensuring the stable operation of the water ring vacuum pump 6.

[0025] As shown in the embodiment 2, Figures 2-4 The input end of the heat exchange box 10 is fixedly communicated with the flow rate detector 12. The input end of the flow rate detector 12 is fixedly communicated with the filter pipe 13. The input end of the filter pipe 13 is fixedly communicated with the steam conveying pipe 14. The input end of the steam conveying pipe 14 is fixedly communicated with the output end of the steam generator 2. Two filter screens 15 are fixedly inserted on the inner surface wall of the steam conveying pipe 14. Two movable holes 16 are formed in the outer surface wall of the two filter screens 15. A rotating shaft 17 is movably inserted between the inner surface walls of the two movable holes 16. Two groups of cleaning brushes 18 are fixedly installed on the outer surface wall of the rotating shaft 17 and in contact with one side of the outer wall of the filter screen 15. Two fan blades 19 are fixedly installed on the outer surface wall of the rotating shaft 17.

[0026] The effect achieved by the whole embodiment 2 is that when the steam enters the inside of the filter pipe 13, the two filter screens 15 can intercept harmful substances and particulate matters in the steam, avoiding the return of the steam carrying the pollutants into the inside of the steam generator 2, causing wear and tear or blockage to the internal components of the steam generator 2, affecting the normal operation and service life of the equipment. At this time, the steam can also drive the two fan blades 19 to rotate, and the two fan blades 19 make the rotating shaft 17 rotate, and the rotating shaft 17 drives the two groups of cleaning brushes 18 to rotate continuously, sweeping the pollutants on the surface of the filter screen 15 down, preventing the filter screen 15 from being blocked by the pollutants and affecting the filtering effect. The flow rate detector 12 can monitor the flow rate of the steam in real time. When the flow rate of the steam is reduced due to the blockage of the filter screen 15, a signal can be sent in time to remind people to replace the filter pipe 13.

[0027] Working principle: the wear-resistant layer 310 of the protective cover 3 is made of plastic material, which can effectively resist external impact and wear and tear, thereby protecting the internal equipment from damage, the heat preservation layer 320 is made of polyurethane foam material, which has good heat preservation performance, can delay the freezing time of water in the water ring vacuum pump 6, and further reduce the operation cost of the steam generator 2, in addition, the protective cover 3 is also equipped with a sound insulation layer 330, which aims to reduce the noise generated by the internal equipment during operation, and create a more comfortable working and living environment for the surrounding people, after the steam generator 2 is started, the generated steam will pass through the steam conveying pipe 14, the filter pipe 13 and the flow rate detector 12, and finally enter the heat exchange tank 10, the heat exchange tank 10 heats the water in the water ring vacuum pump 6 through the heat conduction principle, keeps the water temperature stable, prevents the equipment from being damaged due to water freezing, at the same time, the steam with waste heat can return to the steam generator 2 through the steam return pipe 11, realizing waste heat recovery, when the water ring vacuum pump 6 is working, the gas is sucked in through the air inlet pipe 7 and discharged through the air outlet pipe 8, at the bottom of the air outlet pipe 8, the temperature detector 9 is inserted, which can monitor the temperature inside the water ring vacuum pump 6 in real time, and ensure that the water temperature is kept within the appropriate range, in order to ensure the purity of the steam, two filter screens 15 are arranged in the filter pipe 13, which can intercept harmful substances and particulate matters in the steam, prevent these pollutants from flowing back to the steam generator 2 with the steam, and cause damage to the equipment, at the same time, the flow of steam can also drive the two fan blades 19 to rotate, thereby driving the rotating shaft 17 and the two sets of cleaning brushes 18 to rotate continuously, and the pollutants on the surface of the filter screen 15 are swept down, keeping the filter screen 15 unobstructed, the flow rate detector 12 can monitor the flow rate of the steam in real time, once the flow rate of the steam is reduced due to the blockage of the filter screen 15, the flow rate detector 12 will immediately send a signal to remind the operator to replace the filter pipe 13 in time, so as to ensure the normal operation of the system.

[0028] The wiring diagram of the steam generator 2, the water ring vacuum pump 6, the temperature detector 9 and the flow rate detector 12 in the utility model belongs to the common knowledge in the field, and its working principle is a known technology, and the model is selected according to actual use, so the control mode and wiring arrangement of the steam generator 2, the water ring vacuum pump 6, the temperature detector 9 and the flow rate detector 12 are not explained in detail.

[0029] The above is only a preferred embodiment of the utility model, and does not limit other forms of the utility model, any skilled person in the art can change or modify the above disclosed technical content into equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made on the basis of the technical essence of the utility model to the above embodiments still belongs to the protection scope of the utility model technical scheme.

Claims

1. A vacuum pump heat tracing device, comprising a base plate (1), characterized in that: A steam generator (2) is fixedly installed on the top of the base plate (1), and a protective cover (3) is fixedly installed on the top of the base plate (1). The protective cover (3) includes a wear-resistant layer (310), an insulation layer (320) is fixedly inserted inside the wear-resistant layer (310), and a sound insulation layer (330) is fixedly inserted inside the insulation layer (320). The outer wall of the protective cover (3) has a first mounting hole (4) and a second mounting hole (5). The top of the base plate (1) A water ring vacuum pump (6) is fixedly installed on the part. The input end of the water ring vacuum pump (6) is fixedly connected to an air inlet pipe (7), and the inner surface of the mounting hole one (4) is fixedly inserted into the outer surface of the air inlet pipe (7). The output end of the water ring vacuum pump (6) is fixedly connected to an air outlet pipe (8), and the inner surface of the mounting hole two (5) is fixedly inserted into the outer surface of the air outlet pipe (8). A temperature detector (9) is fixedly inserted into the inner surface of the air outlet pipe (8). A heat exchange box (10) is fixedly installed on one side of the outer wall of the water ring vacuum pump (6).

2. The vacuum pump heat tracing device according to claim 1, characterized in that: The output end of the heat exchange box (10) is fixedly connected to a steam return pipe (11), and the output end of the steam return pipe (11) is fixedly connected to the input end of the steam generator (2).

3. A vacuum pump heat tracing device according to claim 2, characterized in that: The input end of the heat exchange box (10) is fixedly connected to a flow rate detector (12), and the input end of the flow rate detector (12) is fixedly connected to a filter tube (13).

4. A vacuum pump heat tracing device according to claim 3, characterized in that: The input end of the filter tube (13) is fixedly connected to a steam delivery pipe (14), and the input end of the steam delivery pipe (14) is fixedly connected to the output end of the steam generator (2).

5. A vacuum pump heat tracing device according to claim 4, characterized in that: Two filter screens (15) are fixedly inserted into the inner wall of the steam conveying pipe (14), and the outer walls of the two filter screens (15) are provided with movable holes (16).

6. A vacuum pump heat tracing device according to claim 5, characterized in that: A rotating shaft (17) is movably inserted between the inner walls of the two movable holes (16), and two sets of cleaning brushes (18) are fixedly installed on the outer wall of the rotating shaft (17).

7. A vacuum pump heat tracing device according to claim 6, characterized in that: The outer walls of both sets of cleaning brushes (18) are in contact with one side of the outer wall of the filter screen (15), and two fan blades (19) are fixedly installed on the outer wall of the rotating shaft (17).