Self-adaptive gravity balance guide rail structure

By setting a balancing cylinder and a detection device on the guide rail structure of the lens processing equipment, and adjusting the air pressure difference in the cylinder, the problem of the vertical guide rail being unable to maintain the balance of the spindle gravity is solved, thus improving the stability and accuracy of the equipment.

CN224017554UActive Publication Date: 2026-03-20广州精点科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The existing vertical guide rail structure of lens processing equipment is difficult to adaptively maintain the gravity balance of the spindle, which affects the stability of the equipment and the machining accuracy.

Method used

An adaptive gravity balance guide rail structure was designed. By setting a balance cylinder and a detection device at the top of the guide rail, the piston layer cylinder is used to detect the pressure difference between the upper and lower parts, and the gas tank is adjusted to fill the cylinder with gas to adjust the gravity balance of the main shaft.

Benefits of technology

It achieves adaptive gravity balance adjustment of the spindle, improving the stability of the equipment and the machining accuracy. It has a simple structure and is easy to apply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-adaptive gravitational balance guide rail structure, which comprises a base and a base station, the base is provided with a vertical guide rail, a balance cylinder, an air storage tank, a detection device and a control device, the base station is provided with a main shaft and a driving mechanism, the driving mechanism can drive the base station to lift along the guide rail, and the balance cylinder is arranged on the main shaft. The balance air cylinder is arranged at the top end of the guide rail and comprises a cylinder barrel, a piston and a piston rod connected with the piston, and the piston rod is connected with the base table; the cylinder barrel is divided into an upper layer and a lower layer by the piston, the gas storage tank is communicated with the two ends of the cylinder barrel respectively, the detection device can detect the pressure of the upper layer and the lower layer in the cylinder barrel, and the control device controls the gas storage tank to fill gas into the upper layer or the lower layer of the cylinder barrel according to the pressure difference of the upper layer and the lower layer. And the main shaft is kept balanced.
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Description

Technical Field

[0001] This utility model relates to the field of lens processing equipment, and in particular to an adaptive gravity balance guide rail structure. Background Technology

[0002] Lens processing equipment typically includes a guide rail structure, which primarily drives the spindle. Existing guide rail structures are mainly of two types: vertical and horizontal. Horizontal guide rail structures are simpler, while vertical guide rail structures require balancing the spindle's weight to ensure the stability of the lens processing equipment and the machining accuracy. Therefore, a guide rail structure that can adaptively maintain spindle weight balance is needed. Utility Model Content

[0003] The purpose of this invention is to solve at least one of the technical problems existing in the prior art and to provide an adaptive gravity balance guide rail structure.

[0004] The adaptive gravity balance guide rail structure according to an embodiment of the present invention includes a base and a platform. The base is provided with a vertical guide rail, a balance cylinder, an air tank, a detection device, and a control device. The platform is provided with a main shaft and a drive mechanism. The drive mechanism can drive the platform to move up and down along the guide rail. The balance cylinder is located at the top of the guide rail. The balance cylinder includes a cylinder barrel, a piston, and a piston rod connected to the piston. The piston rod is connected to the platform. The piston divides the cylinder barrel into upper and lower layers. The air tank is connected to both ends of the cylinder barrel. The detection device can detect the pressure of the upper and lower layers in the cylinder barrel. The control device controls the air tank to fill the upper or lower layer of the cylinder barrel with gas according to the pressure difference between the upper and lower layers, so that the main shaft remains balanced.

[0005] The adaptive gravity balance guide rail structure according to this utility model embodiment has at least the following beneficial effects: When the drive mechanism drives the main shaft to move upward, the piston squeezes upward in the cylinder, increasing the pressure in the upper layer and decreasing the pressure in the lower layer, causing a change in the pressure difference between the upper and lower layers, making it impossible to balance the gravity of the main shaft; at this time, the detection device detects the pressure in the upper and lower layers of the cylinder and feeds the pressure information back to the control device. The control device can calculate the pressure difference between the upper and lower layers, and the control device has a pre-set target pressure difference that can balance the main shaft. By comparing the current pressure difference with the target pressure difference, the control device controls the gas tank to fill a certain amount of gas into the corresponding upper or lower layer of the cylinder, so that the detected pressure difference is consistent with the target pressure difference. In this way, adaptive gravity balance adjustment can be achieved, with a simple structure and easy application.

[0006] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0007] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings;

[0008] Figure 1 This is an assembly drawing of an adaptive gravity balance guide rail structure;

[0009] Figure 2 This is an exploded view of the adaptive gravity balance guide rail structure;

[0010] Figure 3 This is a cross-sectional view of the adaptive gravity balance guide rail structure. Detailed Implementation

[0011] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0012] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationships based on the directional or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0013] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0014] Reference Figures 1 to 3This utility model discloses an adaptive gravity balance guide rail 11 structure, comprising: a base 10 and a base 20. The base 10 is provided with a vertical guide rail 11, a balance cylinder, an air tank 12, a detection device 13, and a control device. The base 20 is provided with a main shaft 21 and a drive mechanism, which can drive the base 20 to move up and down along the guide rail 11. The balance cylinder is located at the top of the guide rail 11 and includes a cylinder 31, a piston 32, and a piston rod 33 connected to the piston 32. The piston rod 33 is connected to the base 20. The piston 32 divides the cylinder 31 into upper and lower layers. The air tank 12 is connected to both ends of the cylinder 31. The detection device 13 can detect the pressure in the upper and lower layers of the cylinder 31. The detection device 13 can be a pressure sensor, which can be located in the upper and lower layers of the cylinder 31 or can detect the pressure in the upper and lower layers of the cylinder 31 through an air pipe. The control device controls the gas storage tank 12 to fill the upper or lower layer of the cylinder 31 with gas based on the pressure difference between the upper and lower layers, thus maintaining the balance of the main shaft 21. When the drive mechanism drives the main shaft 21 to move upward, the piston 32 squeezes upward within the cylinder 31, increasing the pressure in the upper layer and decreasing the pressure in the lower layer, causing a change in the pressure difference between the two layers, which makes it impossible to balance the gravity of the main shaft 21. At this time, the detection device 13 detects the pressure between the upper and lower layers in the cylinder 31 and feeds the pressure information back to the control device. The control device can calculate the pressure difference between the upper and lower layers, and the control device has a pre-set target pressure difference to balance the main shaft 21. By comparing the current pressure difference with the target pressure difference, the control device controls the gas storage tank 12 to fill a certain amount of gas into the corresponding upper or lower layer of the cylinder 31, so that the detected pressure difference matches the target pressure difference. This achieves adaptive gravity balance adjustment, with a simple structure and easy application.

[0015] In some embodiments, the guide rail 11 is a magnetic rail, and the driving mechanism is a linear motor, which drives the base 20 to rise and fall through the action of electromagnetic force. The linear motor has the advantages of high precision, high speed, high efficiency and simple structure.

[0016] Furthermore, it also includes two inflation pipes connected to the gas storage tank 12. The top of the base 10 is provided with an installation box 14 for installing the gas storage tank 12. The installation box 14 has a through hole 15 for passing through the inflation pipes. The two inflation pipes are respectively connected to the upper and lower ends of the cylinder 31 to facilitate inflation to the upper or lower layer of the cylinder 31.

[0017] Furthermore, the inflation pipe is equipped with a solenoid valve that is electrically connected to the control device. The control device controls the opening and closing of the corresponding solenoid valve by detecting the pressure difference, so as to inject gas into the upper or lower layer of the cylinder 31.

[0018] Furthermore, it also includes a connecting block 34 connected to the piston rod 33. The upper end surface of the base 20 is provided with a groove 22 that can cooperate with the connecting block 34. The connecting block 34 is connected to the bottom of the groove 22 by a connector 35 (bolt or screw). The structure is simple and facilitates the connection between the balance cylinder and the base 20.

[0019] It will be readily understood by those skilled in the art that the above preferred methods can be freely combined and superimposed without conflict.

[0020] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the inventive concept of this utility model and the contents of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are included within the patent protection scope of this utility model.

Claims

1. An adaptive gravity balance guide rail (11) structure, characterized in that, include: The base (10) and the platform (20) are provided. The base (10) is provided with a vertical guide rail (11), a balance cylinder, an air tank (12), a detection device (13) and a control device. The platform (20) is provided with a main shaft (21) and a drive mechanism. The drive mechanism can drive the platform (20) to rise and fall along the guide rail (11). The balance cylinder is located at the top of the guide rail (11). The balance cylinder includes a cylinder (31), a piston (32) and a piston rod (33) connected to the piston (32). The piston rod (33) is connected to the platform (20). The piston (32) divides the cylinder (31) into upper and lower layers. The gas storage tank (12) is connected to both ends of the cylinder (31). The detection device (13) can detect the pressure of the upper and lower layers in the cylinder (31). The control device controls the gas storage tank (12) to fill the upper or lower layer of the cylinder (31) with gas according to the pressure difference between the upper and lower layers, so that the main shaft (21) remains balanced.

2. The adaptive gravity balance guide rail (11) structure according to claim 1, characterized in that: The detection device (13) detects the pressure of the upper and lower layers of the cylinder (31) through the air tube.

3. The adaptive gravity balance guide rail (11) structure according to claim 1, characterized in that: The guide rail (11) is a magnetic rail, and the driving mechanism is a linear motor.

4. The adaptive gravity balance guide rail (11) structure according to claim 1, characterized in that: It includes two inflation pipes connected to the gas tank (12), and the top of the base (10) is provided with an installation box (14) for installing the gas tank (12). The installation box (14) has a through hole (15) for passing through the inflation pipes, and the two inflation pipes are respectively connected to the upper and lower ends of the cylinder (31).

5. The adaptive gravity balance guide rail (11) structure according to claim 4, characterized in that: The air filling pipe is equipped with a solenoid valve that is electrically connected to the control device. The control device controls the opening and closing of the corresponding solenoid valve by detecting the pressure difference, so as to fill the upper or lower layer of the cylinder (31) with gas.

6. The adaptive gravity balance guide rail (11) structure according to claim 1, characterized in that: Includes a connecting block (34) connected to the piston rod (33), and the upper end surface of the base (20) is provided with a groove (22) that can cooperate with the connecting block (34). The connecting block (34) is connected to the bottom of the groove (22) through a connector (35).