Smoke cooling device of glass kiln

By adopting a water-cooled plate baffle flue and ash collection bin design in the glass kiln, the problems of easy deformation of the flue gas device and excessively long ash cleaning time have been solved, achieving efficient flue gas cooling and dust collection, and improving the service life and production stability of the equipment.

CN224018850UActive Publication Date: 2026-03-20LUZHOU TIANXING FIBERGLASS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing flue gas treatment devices for glass kilns are prone to deformation under high-temperature conditions, and excessively long ash removal times cause pressure fluctuations inside the kiln, affecting production stability and equipment lifespan.

Method used

Flue gas is cooled by a baffled flue made of water-cooled plates. Combined with the design of ash collection bin and top-turning insertion door, the flue gas flow path is extended, the heat exchange efficiency is enhanced, and gravity-settled dust is collected through the ash collection bin to reduce dust accumulation and pressure fluctuations.

Benefits of technology

It improves the service life of flue gas treatment equipment, reduces the risk of blockage, ensures production stability and continuous equipment operation, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glass manufacturing, and provides a flue gas cooling device of a glass kiln, which comprises a box body, a baffling flue formed by a water cooling plate is arranged in the box body, two ends of the water cooling plate are respectively provided with a water inlet hole and a water outlet hole, the top end of the box body is connected with a gas inlet pipe communicated with the middle part of the baffling flue, and the gas inlet pipe is connected with a gas outlet pipe. Two sides of the box body are respectively connected with an air outlet pipe communicated with the end part of the baffling flue, and the box body is communicated with an ash collecting bin below the baffling flue. The baffling flue for cooling flue gas is formed by the water cooling plates, so that the flue gas circulation path is prolonged, the flue gas is forced to change the flow direction, the contact time of the flue gas and the water cooling plates is prolonged, the heat exchange efficiency is improved, the service lives of the device and subsequent flue gas treatment equipment are prolonged, the dust collecting bin is communicated with the lower part of the baffling flue, and dust settled by gravity is collected; the dust accumulation risk in the flue is reduced, the blockage probability is reduced, and the continuous operation period of equipment is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to glass manufacturing technical field, specifically, relate to a glass kiln's flue gas cooling device. BACKGROUND

[0002] Glass kiln will produce a large amount of high-temperature flue gas in the production process, these flue gases are extremely high in temperature, if directly discharging, can cause serious damage to the flue gas treatment equipment, shorten the service life of equipment.In addition, the high-temperature flue gas contains a variety of harmful gases and dust, direct emission not only does not meet the environmental protection requirements, also can cause pollution to the surrounding environment.Therefore, high-temperature flue gas must be cooled to ensure the normal operation of the flue gas treatment equipment and environmental protection.In addition, glass kiln will also produce certain dust phenomenon in the production process.If these glass dust directly enters the flue gas flue system, will gradually accumulate in the flue, not only is inconvenient to clean, also can block the flue, affect the normal work of the flue, and then have adverse effects on production efficiency.

[0003] The kiln flue gas device in the prior art is prone to deformation under high-temperature environment, resulting in reduced equipment performance.Meanwhile, the long unloading time can cause internal pressure fluctuation of the kiln, thereby affecting the stability and continuity of production. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of glass kiln's flue gas cooling device, solve the problem that existing flue gas device is prone to deformation under high temperature and the internal pressure fluctuation of kiln caused by long dust cleaning time.

[0005] The utility model realizes by the following technical scheme: a kind of glass kiln's flue gas cooling device, including box, is equipped with the baffle flue of water cooling plate in box, water cooling plate two ends are equipped with water inlet hole and water outlet hole respectively, box top end is connected with the air inlet pipe being communicated with the middle part of baffle flue, box two sides are connected with the air outlet pipe being communicated with the end of baffle flue, box is communicated with dust collecting bin below baffle flue.

[0006] Further, dust collecting bin is provided with upper flip insertion door, and upper flip insertion door includes sliding block, pivot and door plate, sliding block is horizontally slidably connected on the slide rail of the two side walls of box, pivot is connected between the two sliding blocks, door plate is rotatably connected with pivot, slide rail is arranged between baffle flue and dust collecting bin, and the gap between slide rail and baffle flue can be inserted door plate, for isolating baffle flue and dust collecting bin.

[0007] Further, the inner wall of box is provided with limiting block for limiting the outward movement of sliding block.

[0008] Further, dust collecting bin end face is equipped with dust cleaning bin mouth matched with the step of door plate.

[0009] Further, a sealing strip is arranged on the outer edge of the ash discharging opening.

[0010] Further, the door plate is provided with a transparent observation window.

[0011] Further, a handle is arranged on the outer plate surface of the door plate.

[0012] Further, the cross section of the baffle flue is W-shaped.

[0013] The utility model has at least the following advantages and beneficial effects:

[0014] (1) the baffle flue for cooling flue gas is formed by the water cooling plate, the flue gas circulation path is prolonged, the flue gas is forced to change the flow direction, the contact time with the water cooling plate is increased, the heat exchange efficiency is improved, and the service life of the device and subsequent flue gas treatment equipment is prolonged.

[0015] (2) the ash collecting bin is communicated below the baffle flue, the dust of gravity settlement is collected, the dust accumulation risk in the flue is reduced, the blockage probability is reduced, and the continuous operation cycle of the equipment is prolonged.

[0016] (3) the upper turning insertion door of the ash collecting bin is arranged, the gas exchange between the box body and the outside can be isolated when being closed, the baffle flue and the ash collecting bin can be isolated after being inserted, the flue gas leakage and the external air backflow during ash cleaning are reduced, the internal pressure fluctuation of the kiln is avoided, and the stability of production is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The utility model provides a kind of structure schematic diagram of door plate closed state in the flue gas cooling device of glass kiln.

[0018] Figure 2 The utility model provides a kind of structure schematic diagram of door plate upper turning state in the flue gas cooling device of glass kiln.

[0019] Figure 3 The utility model provides a kind of sectional view of the flue gas cooling device of glass kiln.

[0020] Figure 4 The utility model provides a kind of sectional view of door plate closed state in the flue gas cooling device of glass kiln.

[0021] Figure 5 The utility model provides a kind of sectional view of door plate upper turning state in the flue gas cooling device of glass kiln.

[0022] Figure 6 The utility model provides a kind of sectional view of door plate insertion state in the flue gas cooling device of glass kiln.

[0023] Figure 7The utility model provides a kind of structure schematic diagram of upper flip insertion door in the flue gas cooling device of glass kiln.

[0024] Figure 8 The utility model provides a kind of structure schematic diagram of door plate in the flue gas cooling device of glass kiln.

[0025] Reference Signs: 1-box, 10-baffled flue, 11-water cooling plate, 12-gas inlet pipe, 13-gas outlet pipe, 14-slideway, 15-limiting block, 2-ash collection bin, 20-ash removal bin mouth, 3-upper flip insertion door, 31-slideway, 32-rotating shaft, 33-door plate, 34-handle. DETAILED DESCRIPTION

[0026] The specific embodiment is described below in conjunction with the accompanying drawings.

[0027] EMBODIMENT

[0028] As Figures 1 to 8 shown, in the embodiment, a kind of flue gas cooling device of glass kiln is mainly disclosed, including box 1, box 1 is equipped with the baffled flue 10 of being formed by water cooling plate 11, water cooling plate 11 both ends are equipped with water inlet hole and water outlet hole respectively, box 1 top end is connected with the gas inlet pipe 12 being communicated with the middle part of baffled flue 10, box 1 both sides are connected with the gas outlet pipe 13 being communicated with the end of baffled flue 10, box 1 is communicated with ash collection bin 2 below baffled flue 10.Specifically, gas inlet pipe 12 is communicated with the flue of glass kiln, gas outlet pipe 13 is connected with subsequent flue gas treatment equipment, and constitutes flue gas treatment system.Water cooling plate 11 is hollow heat exchange plate, can be integrally formed with box 1, water inlet hole and water outlet hole are located on the opposite two end faces of box 1, for connecting circulation cooling water.Through the arrangement of water cooling plate 11 inside box 1, baffled flue 10 for cooling flue gas is formed, flue gas flow path is lengthened, flue gas is forced to change flow direction, increases the contact time with water cooling plate 11, intensifies turbulent effect, significantly improves heat exchange efficiency, prolongs the service life of the device and subsequent flue gas treatment equipment.In the process of flue gas baffling, gravity promotes large-particle dust to settle along the surface of water cooling plate 11, falls into ash collection bin 2, reduces the risk of dust accumulation in flue, reduces the probability of blockage, prolongs the continuous operation cycle of equipment.

[0029] Furthermore, in a specific implementation, the ash collection bin 2 provided in this utility model embodiment is provided with an upward-opening insertion door 3. The upward-opening insertion door 3 includes a slider 31, a rotating shaft 32, and a door panel 33. The slider 31 is horizontally slidably connected to the slide rails 14 provided on both sides of the box body 1. The rotating shaft 32 is connected between the sliders 31 on both sides. The door panel 33 is rotatably connected to the rotating shaft 32. The slide rails 14 are provided between the baffle flue 10 and the ash collection bin 2, and the gap between the slide rails 14 and the baffle flue 10 can be used to insert the door panel 33 to isolate the baffle flue 10 from the ash collection bin 2. Specifically, when the upward-opening insertion door 3 is in the closed state, it isolates the gas exchange between the box 1 and the outside world, and the lower end of the baffle channel is connected to the ash collection bin 2 for continuous ash collection. When the ash in the ash collection bin 2 needs to be cleaned, the door panel 33 is first opened up to make the door panel 33 horizontal, and then the door panel 33 is moved horizontally and inserted into the box 1. At this time, the door panel 33 isolates the baffle flue 10 from the ash collection bin 2, reducing the leakage of flue gas in the flue gas treatment system and the backflow of external air, which would cause pressure fluctuations inside the kiln and ensure the stability of production. There is no need to shut down the entire machine or disassemble the flue, thus avoiding production interruption.

[0030] Furthermore, in specific implementation, such as Figures 4 to 6 As shown, the inner wall of the housing 1 provided in this embodiment of the present invention is provided with a limiting block 15 that abuts against the slider 31 to restrict the outward movement of the slider 31. Specifically, the limiting block 15 is located above one end of the slide rail 14. The limiting block 15 defines the outward movement boundary of the slider 31, while the inner wall of the housing 1 defines the inward movement boundary of the slider 31. It should be noted that when the slider 31 abuts against the limiting block 15, it ensures that the end of the slide rail 14 does not interfere with the rotation of the door panel 33, allowing the door panel 33 to be freely flipped up and down, while avoiding mechanical damage or personnel safety hazards caused by the door panel 33 accidentally falling off or being over-opened. In addition, when the slider 31 abuts against the inner wall of the housing 1 at the limit position of inward movement, a portion of the door panel 33 is still outside the housing 1, which facilitates the operation of the door panel 33, while ensuring that most of the channel between the baffle flue 10 and the ash collection bin 2 can be isolated.

[0031] Furthermore, in specific implementation, such as Figures 4 to 6 As shown in the embodiment of this utility model, the end face of the ash collection bin 2 is provided with a cleaning bin opening 20 that cooperates with the stepped door panel 33. Specifically, the cleaning bin opening 20 includes four stepped surfaces, with the upper stepped surface facing inward and the two side and lower stepped surfaces facing outward, effectively limiting the excessive rotation of the door panel 33. The stepped cooperation between the door panel 33 and the cleaning bin opening 20 forms a labyrinth seal, reducing dust leakage and air infiltration, and maintaining stable negative pressure in the system.

[0032] Furthermore, in a specific implementation, a sealing strip is provided along the outer edge of the ash removal chamber opening 20 provided in this embodiment of the present invention. Specifically, the sealing strip can be made of high-temperature resistant silicone material to ensure long-term sealing reliability.

[0033] Further, in specific implementation, the door plate 33 is provided with a transparent observation window, which facilitates the operator to directly view the dust accumulation state in the dust collecting bin 2 through the observation window, accurately determine the dust cleaning time, and avoid the risk of equipment overload.

[0034] Further, in specific implementation, as shown in Figure 1 , Figures 4 to 6 A handle 34 is installed on the outer plate surface of the door plate 33. Specifically, the handle 34 is externally located and the surface is coated with heat insulation material, which can still be safely held even in a high temperature environment.

[0035] Further, in specific implementation, as shown in Figure 3 The cross section of the baffle flue 10 is W-shaped. Specifically, the baffle flue 10 can be arranged by six water-cooled plates 11, the middle baffle position is communicated with the air inlet pipe 12, the flue gas is uniformly distributed to two flue gas treatment devices, and the working load of the flue gas treatment device is reduced. The lower baffle position is communicated with the dust collecting bin 2. In order to avoid the formation of vortex in the dust collecting bin 2 and reduce dust raising, a louver inclined plate can be further installed at the lower baffle position, which is inclined towards the outer wall of the box body 1.

Claims

1. A flue gas cooling device for a glass furnace, characterized in that, The enclosure includes a housing (1), which contains a baffle flue (10) formed by a water-cooled plate (11). The water-cooled plate (11) has a water inlet and a water outlet at both ends. The top of the housing (1) is connected to an air inlet pipe (12) that communicates with the middle of the baffle flue (10). The sides of the housing (1) are connected to air outlet pipes (13) that communicate with the ends of the baffle flue (10). The housing (1) is connected to an ash collection bin (2) below the baffle flue (10).

2. The flue gas cooling device for a glass furnace according to claim 1, characterized in that, The ash collection bin (2) is provided with an upward-opening insertion door (3). The upward-opening insertion door (3) includes a slider (31), a rotating shaft (32), and a door panel (33). The slider (31) is horizontally slidably connected to the slide rails (14) provided on both sides of the box body (1). The rotating shaft (32) is connected between the sliders (31) on both sides. The door panel (33) is rotatably connected to the rotating shaft (32). The slide rail (14) is provided between the baffle flue (10) and the ash collection bin (2). The gap between the slide rail (14) and the baffle flue (10) can be used to insert the door panel (33) to isolate the baffle flue (10) from the ash collection bin (2).

3. The flue gas cooling device for a glass furnace according to claim 2, characterized in that, The inner wall of the housing (1) is provided with a limiting block (15) that abuts against the slider (31) to restrict the slider (31) from moving outward.

4. The flue gas cooling device for a glass furnace according to claim 2, characterized in that, The end face of the ash collection bin (2) is provided with a ash cleaning bin opening (20) that matches the stepped door panel (33).

5. The flue gas cooling device for a glass furnace according to claim 4, characterized in that, A sealing strip is provided on the outer edge of the ash removal chamber opening (20).

6. The flue gas cooling device for a glass furnace according to claim 2, characterized in that, The door panel (33) is provided with a transparent observation window.

7. A flue gas cooling device for a glass furnace according to claim 2, characterized in that, A handle (34) is installed on the outer surface of the door panel (33).

8. The flue gas cooling device for a glass furnace according to claim 1, characterized in that, The cross-section of the baffle flue (10) is W-shaped.