Process gas cooler
By designing a process gas cooler with a fan and heat exchanger box, the problem of uncooled process gas heat energy was solved, achieving stable equipment operation and energy consumption optimization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-20
AI Technical Summary
Process gases carrying a large amount of heat energy that are not effectively cooled can affect the stability and efficiency of subsequent processes, leading to equipment overheating, increased energy consumption, or even damage.
Design a process gas cooler including a base, a support frame, and a cooling mechanism. It utilizes a fan and a heat exchange box for cooling. The fan can be easily installed and removed through the mounting components, thereby achieving effective heat exchange of the process gas.
Effectively cooling process gases improves the stability and efficiency of subsequent processes, avoids equipment overheating and increased energy consumption, and extends equipment life.
Smart Images

Figure CN224018874U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gas cooling technical field especially relates to a process gas cooler. BACKGROUND
[0002] Process gas, as an indispensable key element in industrial production process, widely exists in chemical industry, petrochemical industry, metallurgy, electric power, semiconductor manufacturing, food processing, pharmaceutical and other fields. They are not only the medium of chemical reaction, the participant of physical change, but also the important carrier of heat transfer. Process gas is various in type and different in nature, from inert gas to reactive gas, from corrosive gas to high-temperature gas, each of which has unique physical and chemical properties and plays an irreplaceable role in industrial production.
[0003] However, process gas often carries a large amount of heat energy, if not effectively cooled, not only will affect the stability and efficiency of the subsequent process, but also will cause equipment overheating, energy consumption increase and even damage. UTILITY MODEL CONTENT
[0004] The utility model discloses a process gas cooler, which aims to solve the technical problem that process gas often carries a large amount of heat energy in the prior art, if not effectively cooled, not only will affect the stability and efficiency of the subsequent process, but also will cause equipment overheating, energy consumption increase and even damage.
[0005] To achieve the above purpose, the utility model adopts a kind of process gas cooler, including base, support frame and cooling mechanism, the support frame is arranged on the base, the cooling mechanism includes multiple fans, multiple heat exchange boxes, multiple air inlet pipes, multiple air outlet pipes and multiple installation components, the heat exchange box is arranged in the support frame, one air inlet pipe and one air outlet pipe are respectively arranged on each heat exchange box, the installation component is used to install corresponding fan, the support frame is provided with louvers;
[0006] The installation component includes a power unit, a sliding member, a limiting rod and a support piece, the support frame has multiple slots and multiple through holes, the support piece is fixedly connected with the corresponding fan, the support piece is placed in the corresponding slot, the support piece has a limiting slot, the sliding member is slidably connected with the support piece, one end of the limiting rod is fixedly connected with the sliding member, and the other end of the limiting rod penetrates through the corresponding through hole and is placed in the corresponding limiting slot.
[0007] Among them, the installation component further includes a guide column and a spring, the support piece further has a guide slot, the guide column is slidably connected with the guide slot, and the two ends of the spring are fixedly connected with the guide column and the support piece respectively, and the guide column is further fixedly connected with the sliding member.
[0008] The power unit comprises a force applying member, a disc and a bearing rod, the sliding member has a bearing groove, the force applying member is rotationally connected with the support member, the disc is fixedly connected with the force applying member, one end of the bearing rod is fixedly connected with the disc, and the other end of the bearing rod is arranged in the bearing groove.
[0009] The force applying member comprises a rotating rod and a force applying block, the rotating rod is fixedly connected with the support member, and the force applying block is fixedly connected with the rotating rod.
[0010] The sliding member comprises a force receiving rod and a T-shaped rod, the T-shaped rod is slidingly connected with the support member, and the force receiving rod is fixedly connected with the T-shaped rod.
[0011] The process gas cooler of the utility model, in specific use, first install multiple fans through multiple installation components, and the installation process is as follows: first, the corresponding sliding member is moved by the power unit, the sliding member drives the limiting rod to move upwards, then the support member on the fan is inserted into the corresponding insertion slot, then the power unit is loosened, at this time, the sliding member moves downwards and drives the limiting rod to be inserted into the corresponding limiting slot, so that the support member is limited, and the fan is limited, and vice versa, the fan is disassembled, then the process gas is cooled, the process gas enters the heat exchange box through multiple air inlet pipes, multiple fans are started, and the cold air is blown on the heat exchange box by multiple fans, so that the process gas in the heat exchange box is heat exchanged, and the heat exchanged gas is discharged through the corresponding air outlet pipe, so that the technical problem that the process gas in the prior art often carries a large amount of heat energy, if not effectively cooled, not only affects the stability and efficiency of the subsequent process, but also causes overheating of the equipment, increase of energy consumption and even damage. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating labor.
[0013] Figure 1 It is the structure schematic view of the process gas cooler of the utility model.
[0014] Figure 2 It is the rear view of the process gas cooler of the utility model.
[0015] Figure 3The utility model discloses Figure 1 The partial result enlarged view of A of the utility model discloses
[0016] Figure 4 The utility model discloses a part structure schematic diagram of process gas cooler.
[0017] Figure 5 The utility model discloses a heat exchange box's structure schematic diagram.
[0018] 101-base, 102-support frame, 103-fan, 104-heat exchange box, 105-air inlet pipe, 106-air outlet pipe, 107-limiting rod, 108-supporting piece, 109-guide column, 110-spring, 111-disc, 112-resisting rod, 113-rotating rod, 114-force applying block, 115-force receiving rod, 116-T-shaped rod, 117-slot, 118-through hole, 119-limiting groove, 120-guiding groove, 121-resisting groove, 122-louver. Specific implementation
[0019] The embodiments of the utility model are described in detail below, and the examples of the embodiments are shown in the drawings, and the embodiments described below are exemplary, and are intended to explain the utility model, and can not be understood as the limitation of the utility model.
[0020] Please refer to Figures 1-5 , wherein Figure 1 The utility model discloses a part structure schematic diagram of process gas cooler. Figure 2 The utility model discloses a rear view of process gas cooler. Figure 3 The utility model discloses Figure 1 The partial result enlarged view of A of the utility model discloses Figure 4 The utility model discloses a part structure schematic diagram of process gas cooler. Figure 5 The utility model discloses a heat exchange box's structure schematic diagram.
[0021] The utility model provides a kind of process gas cooler, including base 101, support frame 102 and cooling mechanism, the cooling mechanism includes multiple fans 103, multiple heat exchange boxes 104, multiple air inlet pipes 105, multiple air outlet pipes 106 and multiple sets of installation components, the installation component includes power unit, sliding piece, limiting rod 107, supporting piece 108, guide column 109 and spring 110, the power unit includes force applying piece, disc 111 and resisting rod 112, the force applying piece includes rotating rod 113 and force applying block 114, the sliding piece includes force receiving rod 115 and T-shaped rod 116, the foregoing scheme solves the technical problem that existing technology in process gas often carries a large amount of heat energy, if not effectively cooling treatment, not only can affect the stability and efficiency of subsequent process, also can lead to equipment overheating, energy consumption increases even damage.
[0022] For this specific embodiment, the support frame 102 is arranged on the base 101, which is used to support the support frame 102.
[0023] Wherein, the heat exchange box 104 is arranged in the support frame 102, each of the heat exchange box 104 is respectively provided with an air inlet pipe 105 and an air outlet pipe 106, the mounting assembly is used for installing the corresponding fan 103, the support frame 102 is provided with a louver 122; the support frame 102 has a plurality of slots 117 and a plurality of through holes 118, the support piece 108 is fixedly connected with the corresponding fan 103, the support piece 108 is arranged in the corresponding slot 117, the support piece 108 has a limiting groove 119, the sliding piece is slidably connected with the support piece 108, one end of the limiting rod 107 is fixedly connected with the sliding piece, the other end of the limiting rod 107 penetrates through the corresponding through hole 118 and is arranged in the corresponding limiting groove 119, in specific use, first, a plurality of fans 103 are installed through a plurality of mounting assemblies, the installation process is as follows: first, the sliding piece is driven to move by the power unit, the sliding piece drives the limiting rod 107 to move upwards, then the support piece 108 on the fan 103 is inserted into the corresponding slot 117, and then the power unit is loosened, at this time, the sliding piece moves downwards and drives the limiting rod 107 to insert into the corresponding limiting groove 119, so as to limit the support piece 108 and the fan 103, otherwise, the fan 103 is convenient to disassemble, then the process gas is cooled, the process gas enters the heat exchange box 104 through a plurality of air inlet pipes 105, a plurality of fans 103 are started, a plurality of fans 103 blow cold air on the heat exchange box 104 to exchange heat with the process gas inside, and the gas after heat exchange is discharged through the corresponding air outlet pipe 106. In this way, the technical problem that the process gas in the prior art often carries a large amount of heat energy, if not effectively cooled, not only affects the stability and efficiency of the subsequent process, but also causes the equipment to overheat, energy consumption to increase and even damage is solved.
[0024] Secondly, the support piece 108 also has a guide groove 120, the guide column 109 is slidably connected with the guide groove 120, both ends of the spring 110 are fixedly connected with the guide column 109 and the support piece 108 respectively, and the guide column 109 is also fixedly connected with the sliding piece. When the sliding piece moves upwards, the sliding piece drives the guide column 109 to move upwards in the guide groove 120, and the guide column 109 drives the spring 110 to elongate, otherwise, the spring 110 can drive the guide column 109 to reset and indirectly drive the limiting rod 107 to move downwards.
[0025] Meanwhile, the sliding member has a support groove 121, the force-applying member is rotatably connected to the support member 108, the disc 111 is fixedly connected to the force-applying member, one end of the support rod 112 is fixedly connected to the disc 111, and the other end of the support rod 112 is placed in the support groove 121. In actual use, the force-applying member drives the disc 111 to rotate, and the disc 111 drives the support rod 112 to slide in the support groove 121. While the support rod 112 slides in the support groove 121, it drives the sliding member to move.
[0026] In addition, the rotating rod 113 is fixedly connected to the support member 108, and the force-applying block 114 is fixedly connected to the rotating rod 113. The force-applying block 114 drives the rotating rod 113 to rotate, and the rotating rod 113 drives the disc 111 to rotate.
[0027] Furthermore, the T-shaped rod 116 is slidably connected to the support member 108, and the force-bearing rod 115 is fixedly connected to the T-shaped rod 116. When the abutment rod 112 rotates, it drives the force-bearing rod 115 to move, and the force-bearing rod 115 drives the T-shaped rod 116 to slide on the support member 108.
[0028] In practical use of the process gas cooler of this utility model, multiple fans 103 are first installed using multiple sets of mounting components. The installation process is as follows: First, the power unit drives the corresponding sliding member to move, and the sliding member drives the limiting rod 107 to move upward. Then, the support member 108 on the fan 103 is inserted into the corresponding slot 117. Subsequently, the power unit is released, at which point the sliding member moves downward, driving the limiting rod 107 to insert into the corresponding limiting groove 119, thereby limiting the support member 108 and thus limiting the fan 103. The fan 103 is disassembled to facilitate the cooling of the process gas. The process gas enters the heat exchange box 104 through multiple air inlet pipes 105. Multiple fans 103 are started to blow cold air onto the heat exchange box 104 to exchange heat with the process gas inside. The gas that has completed heat exchange is discharged through the corresponding air outlet pipe 106. This method solves the technical problem in the prior art that process gas often carries a lot of heat energy. If it is not effectively cooled, it will not only affect the stability and efficiency of subsequent processes, but also cause equipment overheating, increased energy consumption, or even damage.
[0029] Finally, staggered baffles are arranged inside the 104 heat exchange box to improve the cooling effect.
[0030] The above disclosed is only a preferred embodiment of the utility model, of course, cannot with this to limit the utility model right scope, the person skilled in the art can understand that the whole or part processes of the above-mentioned embodiment are realized, and the equivalent change made according to the utility model claim still belongs to the range covered by the utility model.
Claims
1. A process gas cooler, comprising a base and a support frame, wherein the support frame is disposed on the base, characterized in that, It also includes a cooling mechanism; The cooling mechanism includes multiple fans, multiple heat exchange boxes, multiple air inlet pipes, multiple air outlet pipes, and multiple sets of mounting components. The heat exchange boxes are arranged inside the support frame. Each heat exchange box is provided with one air inlet pipe and one air outlet pipe. The mounting components are used to install the corresponding fans. The support frame is provided with louvers. The mounting assembly includes a power unit, a sliding member, a limiting rod, and a support member. The support frame has multiple slots and multiple through holes. The support member is fixedly connected to the corresponding fan and is placed in the corresponding slot. The support member has a limiting groove. The sliding member is slidably connected to the support member. One end of the limiting rod is fixedly connected to the sliding member, and the other end of the limiting rod passes through the corresponding through hole and is placed in the corresponding limiting groove.
2. The process gas cooler as described in claim 1, characterized in that, The mounting assembly also includes a guide post and a spring. The support member also has a guide groove. The guide post is slidably connected to the guide groove. The two ends of the spring are respectively fixedly connected to the guide post and the support member. The guide post is also fixedly connected to the sliding member.
3. The process gas cooler as described in claim 2, characterized in that, The power unit includes a force-applying component, a disc, and a support rod. The sliding component has a support groove. The force-applying component is rotatably connected to the support component. The disc is fixedly connected to the force-applying component. One end of the support rod is fixedly connected to the disc, and the other end of the support rod is placed in the support groove.
4. The process gas cooler as described in claim 3, characterized in that, The force-applying component includes a rotating rod and a force-applying block. The rotating rod is fixedly connected to the support component, and the force-applying block is fixedly connected to the rotating rod.
5. The process gas cooler as described in claim 4, characterized in that, The sliding member includes a force-bearing rod and a T-shaped rod. The T-shaped rod is slidably connected to the support member, and the force-bearing rod is fixedly connected to the T-shaped rod.