Novel elliptical angle pore plate shell type heat transfer plate
By designing elliptical fluid inlets and outlets and optimizing the corrugated shape, the problems of low heat transfer efficiency and uneven fluid distribution in traditional circular plate heat exchangers are solved, achieving more efficient heat transfer and stability while saving materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional circular plate heat exchangers suffer from problems such as low heat transfer efficiency, large heat transfer area, uneven fluid distribution, and thermal stress deformation.
The design employs an elliptical fluid inlet and outlet, combined with a corrugated shape to optimize the fluid flow path. The ratio of the plate diameter to the length of the line connecting the center points of the fluid inlet and outlet is adjusted, and specific materials such as 304 stainless steel are used to optimize fluid distribution and heat transfer area.
It improves the uniform distribution of fluid on the plate, reduces flow resistance, enhances heat transfer, saves metal materials, improves heat transfer efficiency and stability, and resists thermal stress deformation.
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Figure CN224018908U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of heat exchangers, in particular to a novel elliptical corner hole plate shell type heat transfer plate. BACKGROUND
[0002] The plate shell type heat exchanger is a kind of heat exchanger composed of a plate bundle and a shell, which combines the advantages of the tube shell type and the plate type heat exchanger, has high heat transfer efficiency, strong universality, reliable sealing mode, light weight, small volume, multiple process structures and the like, and is widely applied to the industrial departments such as chemical industry, petroleum, medicine, food, energy and power and papermaking.
[0003] At present, the plate shell type heat exchanger is composed of a circular plate shell type heat transfer plate. Due to the circular structure of the guide hole in the traditional circular plate, the distance between two circular interfaces is short, and the fluid distribution is uneven. Meanwhile, the effective heat transfer area is large, which increases the heat transfer area and easily causes the phenomena of low heat transfer efficiency and uneven heating of the heat transfer plate surface, reduces the heat transfer efficiency and affects the heat transfer effect. SUMMARY
[0004] In order to solve the problems of low heat transfer efficiency and large heat transfer area of the circular plate shell type plate, the application provides a novel elliptical corner hole plate shell type heat transfer plate.
[0005] The novel elliptical corner hole plate shell type heat transfer plate provided by the application adopts the following technical scheme:
[0006] A novel elliptical corner hole plate shell type heat transfer plate, comprising a plate body, the plate body is circular, a fluid inlet and a fluid outlet are formed on the plate body, a plurality of corrugations are formed on the plate body, and the fluid inlet and the fluid outlet are both elliptical.
[0007] By adopting the above technical scheme, the circular plate body makes the fluid uniformly distributed on the plate, the elliptical fluid inlet and the fluid outlet further optimize the flow path of the fluid, and the flow resistance is reduced. The plurality of corrugations formed on the plate body make the heat transfer area moderate, the heat transfer effect is enhanced, stable work under large flow is realized, the deformation caused by thermal stress is effectively resisted, the distribution area is increased, and the heat transfer efficiency is improved.
[0008] Preferably, the ratio of the major axis to the minor axis of the elliptical fluid inlet and the fluid outlet is 2:1.
[0009] By adopting the above technical scheme, the fluid inlet and the fluid outlet are designed to be elliptical with the ratio of the major axis to the minor axis being 2:1, so that the heat exchanger area is reduced and the metal material consumption is saved under the same heat transfer condition.
[0010] Preferably, the diameter of the plate body is 0.319m-1.181m, the thickness of the plate body is 0.6mm-1mm, the corrugation depth of the plate body is 2.4mm-4.15mm, and the corrugation pitch of the plate body is 12mm-18mm.
[0011] By adopting the above technical solution, the diameter of the plate body is in the range of 0.319m-1.181m, which is convenient to adapt to different size requirements of the heat exchanger, ensures that the flow path of the fluid on the plate is long enough, and thus improves the heat transfer efficiency. The thickness of the plate body is in the range of 0.6mm-1mm, which can not only ensure the strength of the plate, but also effectively reduce the thermal resistance and improve the heat transfer efficiency. The corrugation depth of the plate body is in the range of 2.4mm-4.15mm, the corrugation structure can increase the stability of fluid flow, and improve the heat transfer coefficient. The corrugation pitch is in the range of 12mm-18mm, and the reasonable setting of the corrugation pitch ensures that the fluid flows more uniformly between the corrugations, avoiding the phenomenon of local overheating or overcooling.
[0012] Preferably, the corrugation shape of the plate body is oblique one or multiple chevron shape.
[0013] By adopting the above technical solution, the oblique one chevron corrugation can make the fluid flow uniformly on the surface of the plate, and the multiple chevron corrugation can make the fluid more uniformly distributed on the surface of the plate through multiple intersection points, thereby improving the heat transfer efficiency. By optimizing the fluid flow path, the flow dead angle is reduced, the plate surface is uniformly heated, and the heat transfer efficiency and effect are further improved.
[0014] Preferably, the plate body is a 304 stainless steel plate, a 316L stainless steel plate, a 254SMo stainless steel plate, a 904L stainless steel plate, or a nickel-chromium steel plate.
[0015] By adopting the above technical solution, the plate body selects 304 stainless steel plate, 316L stainless steel plate, 254SMo stainless steel plate, 904L stainless steel plate, or nickel-chromium steel plate material, so that the heat transfer plate can improve the heat transfer efficiency and increase the service life in different application environments, and further improve the resistance and reliability of the plate and shell heat transfer plate in different environments.
[0016] Preferably, the ratio of the diameter of the plate body to the length of the line connecting the center points of the fluid inlet and the fluid outlet is 1.36:1 to 1.44:1.
[0017] By adopting the above technical solution, the ratio of the diameter of the plate body to the length of the line connecting the center points of the fluid inlet and the fluid outlet is adjusted to 1.36:1 to 1.44:1, the fluid distribution is further optimized, the fluid flow is uniform, and thus the heat transfer efficiency is improved, and the heat transfer effect is better.
[0018] Preferably, the included angle of the herringbone-shaped ripples is 100°.
[0019] By adopting the above technical solution, the included angle of the herringbone corrugations is 100°, which further improves the distribution of fluid on the plate surface, allowing the fluid to flow evenly across the entire plate surface, avoiding dead corners formed on the plate surface, and facilitating consistency and stability during the production process of the heat transfer plate, thereby improving heat transfer efficiency.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] 1. The elliptical fluid inlet and outlet further optimize the fluid flow path, making it easier to reduce flow resistance. The corrugations formed on the plate body make the heat transfer area moderate, thereby enhancing the heat transfer effect, enabling stable operation under high flow rates, effectively resisting deformation caused by thermal stress, and increasing the distribution area to improve heat transfer efficiency.
[0022] 2. By designing the fluid inlet and outlet as elliptical shapes with a major axis to minor axis ratio of 2:1, the heat exchanger area can be reduced and the consumption of metal materials can be saved under the same heat transfer conditions.
[0023] 3. By adjusting the ratio of the diameter of the plate body to the length of the line connecting the center points of the fluid inlet and the fluid outlet to 1.36:1 to 1.44:1, the fluid distribution is further optimized to avoid uneven fluid flow, thereby improving the heat transfer efficiency and making the heat transfer effect better. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of the heat transfer plate in the prior art of this application;
[0025] Figure 2 This is a schematic diagram of the structure of the novel elliptical corner hole plate-shell heat transfer plate in Embodiment 1 of this application;
[0026] Figure 3 This is a schematic diagram of the structure of the novel elliptical corner hole plate-shell heat transfer plate in Embodiment 2 of this application.
[0027] Reference numerals: 1. Plate body; 2. Fluid inlet; 3. Fluid outlet; 4. Corrugations. Detailed Implementation
[0028] The following is in conjunction with the appendix Figures 2-3 This application will be described in further detail.
[0029] Example 1:
[0030] This application discloses a novel elliptical corner-hole plate-shell type heat transfer plate.
[0031] Reference Figure 2 A novel elliptical perforated plate-type heat transfer plate includes a plate body 1, which is circular. The plate body 1 has a fluid inlet 2 and a fluid outlet 3, both of which are elliptical. Several corrugations 4 are formed on the plate body 1. The corrugations 4 are double herringbone waves with an included angle of 100°. The plate body 1 is made of 304 stainless steel, 316L stainless steel, 254SMo stainless steel, 904L stainless steel, or nickel-chromium steel.
[0032] The plate body 1 has a diameter of 0.319 mm and a thickness of 0.8 mm. The major axis of the fluid inlet 2 and the fluid outlet 3 is 76 mm, and the minor axis is 38 mm. The length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 227 mm. The ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.40:1. The depth of the double herringbone corrugations 4 is 2.5 mm, and the spacing between the corrugations 4 is 12 mm.
[0033] The implementation principle of a novel elliptical corner-hole plate-shell heat transfer plate in this application embodiment is as follows: fluid enters the double herringbone corrugated channel 4 through the elliptical fluid inlet 2, and flows in a split manner under the guidance of the included angle of the corrugations 4. The circular plate makes the flow uniformly distributed and reduces the stagnation area. The plate body 1 is selected as 304 stainless steel plate, 316L stainless steel plate, 254SMo stainless steel plate, 904L stainless steel plate or nickel-chromium steel plate to ensure that the heat transfer plate can withstand different environments, improve the structural stability and reliability of the plate-shell heat transfer plate, realize stable operation under high flow rate, effectively resist the deformation caused by thermal stress, and at the same time increase the distribution area to further improve the heat transfer efficiency.
[0034] Example 2:
[0035] Reference Figure 3 The difference between this embodiment and Embodiment 1 is that the corrugations 4 are oblique straight lines. The diameter of the plate body 1 is 0.480 mm, the thickness is 0.9 mm, the major axis of the fluid inlet 2 and the fluid outlet 3 is 176 mm, the minor axis of the fluid inlet 2 and the fluid outlet 3 is 88 mm, the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 338 mm, and the ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.42:1. The depth of the straight wave corrugations 4 is 3.0 mm, and the spacing between the corrugations 4 is 18 mm.
[0036] Example 3:
[0037] The difference between this embodiment and Embodiment 1 is that the corrugations 4 are oblique straight lines. The diameter of the plate body 1 is 0.720 mm, the thickness is 0.9 mm, the major axis of the fluid inlet 2 and the fluid outlet 3 is 284 mm, the minor axis of the fluid inlet 2 and the fluid outlet 3 is 142 mm, the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 500 mm, and the ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.44:1. The depth of the straight wave corrugations 4 is 4.0 mm, and the spacing between the corrugations 4 is 27 mm.
[0038] Example 4:
[0039] The difference between this embodiment and Embodiment 1 is that the diameter of the plate body 1 is 1.020 mm, the thickness is 0.9 mm, the major axis of the fluid inlet 2 and the fluid outlet 3 is 374 mm, the minor axis of the fluid inlet 2 and the fluid outlet 3 is 187 mm, the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 750 mm, and the ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.36:1. The depth of the straight wave corrugations 4 is 4.0 mm, and the spacing of the corrugations 4 is 38 mm.
[0040] Example 5:
[0041] The difference between this embodiment and Embodiment 1 is that the corrugations 4 are oblique straight lines. The diameter of the plate body 1 is 1.020 mm, the thickness is 0.9 mm, the major axis of the fluid inlet 2 and the fluid outlet 3 is 374 mm, the minor axis of the fluid inlet 2 and the fluid outlet 3 is 187 mm, the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 750 mm, and the ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.36:1. The depth of the straight wave corrugations 4 is 4.0 mm, and the spacing between the corrugations 4 is 38 mm.
[0042] Example 6:
[0043] The difference between this embodiment and Embodiment 1 is that the corrugations 4 are oblique straight lines. The diameter of the plate body 1 is 1.020 mm, the thickness is 0.9 mm, the major axis of the fluid inlet 2 and the fluid outlet 3 is 374 mm, the minor axis of the fluid inlet 2 and the fluid outlet 3 is 187 mm, the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 750 mm, and the ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.36:1. The depth of the straight wave corrugations 4 is 2.1 mm, and the spacing between the corrugations 4 is 38 mm.
[0044] Example 7:
[0045] The difference between this embodiment and Embodiment 1 is that the corrugations 4 are oblique straight lines. The diameter of the plate body 1 is 1.181 mm, the thickness is 0.9 mm, the major axis of the fluid inlet 2 and the fluid outlet 3 is 508 mm, the minor axis of the fluid inlet 2 and the fluid outlet 3 is 254 mm, the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 832 mm, and the ratio of the diameter of the plate body 1 to the length of the line connecting the center points of the fluid inlet 2 and the fluid outlet 3 is 1.41:1. The depth of the straight wave corrugations 4 is 4.0 mm, and the spacing between the corrugations 4 is 44 mm.
[0046] The above are merely optional embodiments of this disclosure and are not intended to limit this disclosure. Various modifications and variations can be made to this disclosure by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.
Claims
1. A novel elliptical corner-hole plate-shell heat transfer plate, characterized in that: The device includes a plate body (1), which is circular. The plate body (1) has a fluid inlet (2) and a fluid outlet (3) and a plurality of corrugations (4) formed on the plate body (1). The fluid inlet (2) and the fluid outlet (3) are both elliptical. The ratio of the major axis to the minor axis of the elliptical fluid inlet (2) and the fluid outlet (3) is 2:
1. The ratio of the diameter of the plate body (1) to the length of the line connecting the center points of the fluid inlet (2) and the fluid outlet (3) is 1.36:1 to 1.44:
1.
2. The novel elliptical corner-hole plate heat transfer plate according to claim 1, characterized in that: The diameter of the plate body (1) is 0.319m-1.181m, the thickness of the plate body (1) is 0.6mm-1mm, the depth of the corrugations (4) of the plate body (1) is 2.4mm-4.15mm, and the spacing of the corrugations (4) of the plate body (1) is 12mm-18mm.
3. The novel elliptical corner-hole plate heat transfer plate according to claim 1, characterized in that: The corrugations (4) of the plate body (1) are in the shape of a diagonal straight line or a multi-character shape.
4. The novel elliptical corner-hole plate heat transfer plate according to claim 1, characterized in that: The plate body (1) is a 304 stainless steel plate, a 316L stainless steel plate, a 254SMo stainless steel plate, a 904L stainless steel plate, or a nickel-chromium steel plate.
5. A novel elliptical corner-hole plate-type heat transfer plate according to claim 3, characterized in that: The included angle of the multi-character wavy lines (4) is 100°.