Discharging arm collision machine fault maintenance and detection device

Abstract

The utility model provides a discharging arm collision machine fault maintenance and detection device, which relates to the field of discharging arm fault detection and comprises a detection device body, a mounting groove is formed in the right side wall of the detection device body, and a supporting bracket assembly is mounted in the mounting groove. The supporting bracket assembly is used for fixing the detection device body to a discharging arm, so that fault monitoring is facilitated, a round pipe assembly can be stably clamped through the supporting bracket assembly by using a round pipe downward pressing fixing inclined seat and a first rotating part, a flat plate structure can be firmly fixed by means of a flat plate fixing seat, a rubber plate and a second rotating part, and the detection device is convenient to use. The fixing problem of detection equipment is solved, and a stable basis is provided for detection.

Description

TECHNICAL FIELD

[0001] The utility model relates to a discharging arm fault detection technical field especially relates to a discharging arm collides machine fault maintenance detection device. BACKGROUND

[0002] In the industrial production process, the discharging arm plays a key role in material handling and other key automatic operation, and frequently and high intensity executes the task, so that its probability of encountering the impact is high.Once impacted, the complex internal structure of the discharging arm is prone to deformation, which further brings extremely thorny problems to the subsequent fault maintenance detection work.

[0003] In the existing discharging arm fault detection process, the detection equipment is connected with the arm interface by means of data line, and the key data is obtained for analysis and diagnosis, which is an important detection means, however, the large size and complex structure of the discharging arm become a great obstacle in the detection process, because the discharging arm is covered with various parts, pipelines and structures of different shapes, so that the operator can hardly find a suitable and stable plane to place the detection equipment when trying to place the detection equipment.

[0004] When the operator tries to Figure One When the operator tries to

[0005] Therefore, we propose a discharging arm collides machine fault maintenance detection device. CONTENT OF THE UTILITY MODEL

[0006] The utility model aims at solving the shortcomings in the prior art, in the discharging arm fault detection, the important means is to connect the detection equipment with the arm interface by data line to obtain the key data, but the discharging arm is large in size and complex in structure, covered with parts and pipelines, and there is no suitable plane to place the detection equipment, the operator's hand space is limited when holding the equipment to plug in the wire, which is difficult to operate and easy to fatigue, reducing the accuracy and efficiency.

[0007] In order to achieve the above object, the utility model adopts the following technical scheme:

[0008] A fault repair and detection device for a material unloading arm includes a detection device body. A mounting groove is formed on the right side wall of the detection device body. A support bracket assembly is installed inside the mounting groove. The support bracket assembly is used to fix the detection device body to the material unloading arm, thereby facilitating fault monitoring. The support bracket assembly includes a mounting base. A support partition plate is provided at the center of the mounting base. A symmetrical inclined seat assembly is provided at the top of the support partition plate. A circular tube pressing and fixing inclined seat is provided above the symmetrical inclined seat assembly. A first rotating component is provided at the top of the circular tube pressing and fixing inclined seat. A flat plate fixing seat is also provided below the support partition plate. A rubber plate is provided at the top of the flat plate fixing seat. A second rotating component is also provided at the connection point of the flat plate fixing seat.

[0009] As a preferred embodiment of this utility model, the support bracket assembly further includes a bearing body, a connecting shaft is provided at the connection of the bearing body, a first connecting plate is installed on the right side wall of the connecting shaft, a second connecting plate is also provided at the connection of the first connecting plate, and a support rod is installed on the right side wall of the second connecting plate.

[0010] As a preferred embodiment of this utility model, the first connecting plate and the connecting shaft are fixedly installed on the bearing body, and the three are designed to be non-removable.

[0011] As a preferred embodiment of this utility model, the second connecting plate and the first connecting plate are detachable and are connected and fixed by bolts. One end of the support rod is fixed to the second connecting plate and the other end is fixed to the mounting base.

[0012] As a preferred embodiment of this utility model, the first rotating member is threadedly connected to the mounting base. When the first rotating member is rotated, it will drive the round tube pressing and fixing inclined seat to press down. The support partition plate and the round tube pressing and fixing inclined seat are used to clamp the round tube component.

[0013] As a preferred embodiment of this utility model, the second rotating member is threadedly connected to the mounting base. When the second rotating member is rotated, it causes the flat plate fixing base and the rubber plate to be squeezed. The flat plate fixing base is used to clamp and fix the flat plate.

[0014] As a preferred embodiment of this utility model, the front of the detection device body is provided with an operation panel.

[0015] As a preferred embodiment of this utility model, the back side of the detection device body is provided with several data interfaces, and the data interfaces are used to plug in data cables.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] The utility model discloses a support support component, utilize the fixed inclined seat and first rotator of round pipe down pressure can steady clamping round pipe class component, with the help of flat plate fixed base, rubber plate and second rotator can firm fixed flat plate class structure, solved the detection equipment fixed problem, provided stable foundation for detection.

[0018] The hands of the operator are limited in space, operation is difficult and fatigue when plugging the data line in the past, after the detection device body is fixed on the discharging arm, the hands of the operator are liberated, do not need to hold the device for a long time, the hand movement space is no longer limited, can more accurately operate the data line to plug and unplug, greatly improve the operation convenience.

[0019] Improve the detection efficiency, because of the stable fixation and convenient operation, reduce the time waste caused by unstable equipment placement and inconvenient operation in the detection process, the operator can be more focused on the detection work, thereby effectively improve the accuracy and efficiency of the discharging arm fault detection, shorten the fault maintenance period, improve the overall benefit of industrial production. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 A main body structure schematic view of the discharging arm ram fault maintenance detection device is provided for the utility model;

[0021] Figure 2 A main body back view schematic view of the discharging arm ram fault maintenance detection device is provided for the utility model;

[0022] Figure 3 A support support component expansion schematic view of the discharging arm ram fault maintenance detection device is provided for the utility model;

[0023] Figure 4 A support support component partial structure schematic view of the discharging arm ram fault maintenance detection device is provided for the utility model.

[0024] Legend: 1, detection device body;2, installation groove;31, bearing body;32, connecting shaft;33, first connecting plate;34, second connecting plate;35, support rod;36, mounting seat;37, support partition plate;38, symmetrical inclined seat group;39, first rotator;310, round pipe down pressure fixed inclined seat;311, second rotator;312, flat plate fixed base;313, rubber plate;4, operation panel;5, data interface. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0026] In order to facilitate the understanding of the present application, the present application will be described more completely below with reference to the related description, and several embodiments of the present application are given. However, the present application can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more complete and comprehensive.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be a middle element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be a middle element. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0029] Embodiments

[0030] As shown in Figures 1-4 The present application provides a technical scheme: the mounting seat 36 is used as the root of the support bracket assembly, which is made of high-strength aluminum alloy material, is firm and durable, and is light in weight, facilitating installation and operation on the discharging arm. A support partition plate 37 is arranged at the inner central position of the mounting seat 36. The support partition plate is made of stainless steel material and has excellent rigidity, dividing the mounting seat 36 into two regions with different functions.

[0031] On the top of the support partition plate 37, a set of symmetrical inclined seats are symmetrically distributed, each of which is precisely machined, smooth in surface and accurate in angle, made of high-quality steel material treated by quenching, and can withstand large pressure. The set of symmetrical inclined seats 38 provides stable and reliable support for the circular tube downward fixed inclined seat 310. The first rotating part 39 on the top of the circular tube downward fixed inclined seat 310 is a standard external threaded rod, which is made of stainless steel and has good rust resistance and mechanical strength. The first rotating part 39 is connected to the mounting seat 36 through a high-precision threaded hole. The pitch of the thread is accurately calculated to ensure the smoothness of rotation and the accuracy of displacement. When the operator rotates the first rotating part 39 in the clockwise direction, according to the screw transmission principle, the circular motion generated by rotation is converted into linear motion in the axial direction. The first rotating part 39 will gradually move downward along the threaded hole. As the first rotating part 39 moves downward, it will drive the circular tube downward fixed inclined seat 310 connected thereto to move downward synchronously. At this time, the distance between the support partition plate 37 and the circular tube downward fixed inclined seat 310 is continuously reduced, which can tightly clamp the circular pipe assembly placed between them. Whether it is a small-diameter precision pipeline or a large-diameter support pipe, it can be stably fixed through this adjustable clamping method to meet the detection needs of circular pipes of different diameters.

[0032] Below the support partition plate 37, a flat plate fixing seat 312 is provided. The flat plate fixing seat 312 is also made of aluminum alloy material and is treated by anodic oxidation to form a hard oxide film on the surface, enhancing its wear resistance and corrosion resistance. A specially designed rubber plate 313 is attached to the top of the flat plate fixing seat 312. The rubber plate 313 is made of nitrile rubber material and has high elasticity, high friction, and good oil resistance and aging resistance. The second rotating part 311 at the connection of the flat plate fixing seat 312 is similar to the first rotating part 39 and is also an external threaded rod connected to the mounting seat 36 through a thread. When the operator rotates the second rotating part 311, the rotational motion of the second rotating part 311 is converted into upward linear motion through the thread, pushing the flat plate fixing seat 312 to move upward. During the upward movement of the flat plate fixing seat 312, the rubber plate 313 on the top will tightly adhere to the surface of the flat plate structure. The high friction of the rubber plate 313 can effectively prevent the flat plate from sliding during detection, and its good elasticity can also buffer the pressing force to avoid scratching and indentation damage to the flat plate structure. This design fully utilizes the physical properties of the rubber plate 313 and the extrusion force generated by the screw transmission to achieve firm and safe fixation of various flat plate structures, whether it is a metal flat plate, a plastic flat plate, or a circuit board with electronic components.

[0033] In the traditional material discharging arm fault detection work, the operator faces extremely difficult operation problems, the material discharging arm as the key equipment in industrial production, its structure is extremely complex, all over not only is full of all kinds of shapes, different sizes, parts, still is full of complex pipeline, these parts and pipeline interweave each other, greatly compress the operation space around the operator, when the operator attempts to carry out the connection work of detection equipment, needs to hold detection equipment with one hand, one hand operation data line and carry out plug-in, detection equipment usually has certain weight, long time hand holding can cause operator arm muscle fatigue, cause hand tremor, and the narrow space around the material discharging arm, make the hand of operator difficultly stretch flexibly, cannot accurately align and insert data line into the interface of material discharging arm, in this case, plug-in operation not only consumes a lot of time, and because of hand tremor and space limitation, the accuracy of plug-in is greatly discounted, often needs to try several times to successfully connect, seriously influence the efficiency and quality of detection work.

[0034] And the device designed by the utility model, through the support bracket assembly, the detection device body 1 is stably fixed on the material discharging arm, the connecting part of the mounting seat 36 of the support bracket assembly and the material discharging arm adopts the adjustable clamping structure, can adapt to the material discharging arm part of different shapes and sizes, ensure the firmness and stability of installation, after the detection device body 1 is fixed, the position no longer changes, the operator is relieved from the burden of holding detection equipment, both hands are completely liberated, the operator can freely adjust the hand position according to own operation habit, accurately and correctly insert data line into the data interface 5 on the back side of detection device body 1, because there is no shaking interference of handheld equipment and the limitation of surrounding space, the operator can more focusedly carry out plug-in operation, the flexibility and accuracy of hand are greatly improved, for example, in the previous detection, plug-in operation may need to spend several minutes or even longer time, and there may be several plug-in failures;After using the device, the operator can complete plug-in operation within a few tens of seconds, greatly improve the convenience of operation, save the precious time for subsequent detection work.

[0035] In the detection process, the stability of the device placed and the convenience of operation have a crucial influence on the detection efficiency, under the traditional detection mode, due to the detection device is difficult to be placed stably on the material placing arm, the operator has to adjust the equipment position frequently, and each adjustment needs to spend a certain time, and in the adjustment process, the connection between the detection device and the material placing arm interface may be loose, thereby affecting the accuracy of the detection data, once the data deviates, the operator needs to detect again, which undoubtedly further increases the detection time, in addition, the inconvenient operation makes the plug-in wire operation time-consuming and laborious, the operator in the tense working state, is easy to cause repeated operation due to operation error, such as data line insertion, non-insertion, etc., all need to re-plug the data line, which also causes a lot of time waste, makes the whole detection work efficiency extremely low.

[0036] The utility model discloses a support bracket assembly successfully solves the equipment fixed problem, and the support bracket assembly adopts the material and stable reliable structure of firm and durable, can keep stable in various complex industrial environments, ensures that detection device body 1 does not appear to shake or shift in the detection process, simultaneously, the improvement of the convenient operation makes the operator can complete the plug of data line and subsequent detection operation quickly and accurately, for example, after starting the detection program, the operator can input the detection parameter through the operation panel 4 on the front of detection device body 1, observes the data that real-time shows on operation panel 4, carries out fault detection analysis, if needing to adjust the detection angle in the detection process, can be realized through the rotating structure of bearing body 31, connecting shaft 32, first connecting plate 33, second connecting plate 34 and support rod 35 in support bracket assembly, bearing body 31 adopts high-precision ball bearing, can realize smooth 360 degrees rotation, connecting shaft 32, first connecting plate 33, second connecting plate 34 and support rod 35 all adopt high-strength steel material to make, guarantee the rigidity and stability of rotating structure, the operator only needs to rotate detection device body 1 lightly, can obtain the detection data of different angles according to the demand, need not re-adjust the equipment position or re-connect the data line as before, in this way, the operator can invest more time and energy into the in-depth analysis and accurate judgment to detection data, thereby effectively improve the accuracy and efficiency of material placing arm fault detection, and the quick and accurate detection can help maintenance personnel to determine the fault reason quickly, and formulates the maintenance scheme of pertinence, and then significantly shortens the fault maintenance period, reduces the delay of industrial production caused by equipment failure, and effectively improves the overall benefit of industrial production.

[0037] Work flow summary

[0038] Preparation stage: The operator first needs to carefully observe the structure of the detection part of the feeding arm and determine whether it is a round pipe assembly or a flat plate structure. If it is a round pipe assembly, the operator needs to adjust the support bracket assembly in the right wall mounting slot 2 of the detection device body 1 to the round pipe clamping mode. At this time, check whether the round pipe lower pressing fixed inclined seat 310 is in the initial position and whether the first rotating part 39 can rotate smoothly. If it is a flat plate structure, adjust the support bracket assembly to the flat plate clamping mode, and check the position of the flat plate fixed seat 312 and whether the rubber plate 313 is damaged or deformed.

[0039] Fixed stage:

[0040] For round pipe assemblies, the operator carefully places the round pipe between the support partition plate 37 and the round pipe lower pressing fixed inclined seat 310, ensuring that the axis of the round pipe is perpendicular to the clamping surface of the support partition plate 37 and the round pipe lower pressing fixed inclined seat 310. Then, use appropriate tools (such as a wrench) to rotate the first rotating part 39 clockwise. During rotation, closely observe the downward movement of the round pipe lower pressing fixed inclined seat 310 and the fixed state of the round pipe until the round pipe is tightly clamped and does not shake.

[0041] For flat plate structures, the operator places the flat plate on the rubber plate 313 of the flat plate fixed seat 312, aligning the center of the flat plate with the center of the flat plate fixed seat 312. Then, rotate the second rotating part 311. During rotation, pay attention to the feeling of the upward pressing force of the flat plate fixed seat 312 and the fit between the rubber plate 313 and the flat plate to ensure that the flat plate is tightly fixed and will not be damaged due to excessive pressing.

[0042] Detection connection stage: After the detection device body 1 is firmly fixed on the feeding arm, the operator selects the appropriate data line from the data interface 5 on the back of the detection device body 1. The interface type of the data line needs to match the corresponding interface of the feeding arm. The operator holds the data line and accurately inserts one end of the data line into the data interface 5 of the detection device body 1 to ensure firm connection and prevent loosening. Then, connect the other end of the data line to the corresponding interface of the feeding arm to complete the connection of the detection equipment and the feeding arm, preparing for subsequent detection.

[0043] Detection operation stage: the operator starts the detection program through the operation panel 4 on the front of the detection device body 1, the operation panel 4 adopts a liquid crystal display screen, the interface is simple and clear, easy to operate, in the starting process, the operator needs to carefully observe the equipment initialization information displayed on the operation panel 4, ensure that the detection equipment is running normally, after starting, the operator inputs the corresponding detection parameters such as detection frequency, detection range on the operation panel 4 according to the detection requirement, in the detection process, the operator should pay close attention to the real-time data change displayed on the operation panel 4, and carry out fault detection analysis on the running state of the discharging arm, if the detection angle needs to be adjusted during the detection process, the operator can hold the detection device body 1 gently, rotate the detection device body 1 slowly through the rotating structure in the supporting bracket assembly according to the actual requirement, so as to obtain detection data at different angles, and attention should be paid to avoid excessive force during rotation, so as to avoid damaging the rotating structure or affecting the accuracy of the detection data.

[0044] End stage: when the detection work is completed, the operator first carefully pulls out the data line, pulls out from the interface of the discharging arm first, and then pulls out from the data interface 5 of the detection device body 1, attention should be paid not to pull the data line hard, so as to avoid causing damage to the interface, then, the first rotating part 39 (circular tube clamping mode) or the second rotating part 311 (flat plate clamping mode) is rotated counterclockwise using a tool, the clamping of the discharging arm is slowly released, attention should be paid to observe the separation of the detection device body 1 and the discharging arm during the releasing process, so as to ensure safety, finally, the operator carefully takes down the detection device body 1, cleans the dust and sundries on the surface of the equipment, and properly stores it for next use, thus completing the whole detection work process.

[0045] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A fault repair and detection device for a material unloading arm, comprising a detection device body (1), characterized in that: The detection device body (1) has an installation groove (2) on its right side wall. A support bracket assembly is installed inside the installation groove (2). The support bracket assembly is used to fix the detection device body (1) at the material feeding arm, thereby facilitating fault monitoring. The support bracket assembly includes a mounting base (36). A support partition plate (37) is provided at the center inside the mounting base (36). A symmetrical inclined seat group (38) is provided at the top of the support partition plate (37). A round tube pressing and fixing inclined seat (310) is provided above the symmetrical inclined seat group (38). A first rotating component (39) is provided at the top of the round tube pressing and fixing inclined seat (310). A flat plate fixing seat (312) is also provided below the support partition plate (37). A rubber plate (313) is provided at the top of the flat plate fixing seat (312). A second rotating component (311) is also provided at the connection of the flat plate fixing seat (312).

2. The material unloading arm collision fault repair and detection device according to claim 1, characterized in that: The support bracket assembly also includes a bearing body (31), a connecting shaft (32) is provided at the connection of the bearing body (31), a first connecting plate (33) is installed on the right side wall of the connecting shaft (32), a second connecting plate (34) is also provided at the connection of the first connecting plate (33), and a support rod (35) is installed on the right side wall of the second connecting plate (34).

3. The material unloading arm collision fault repair and detection device according to claim 2, characterized in that: The first connecting plate (33) and the connecting shaft (32) are fixedly installed on the bearing body (31), and the three are designed to be non-removable.

4. The material unloading arm collision fault repair and detection device according to claim 3, characterized in that: The second connecting plate (34) and the first connecting plate (33) are detachable and are connected and fixed by bolts. One end of the support rod (35) is fixed to the second connecting plate (34) and the other end is fixed to the mounting base (36).

5. The material unloading arm collision fault repair and detection device according to claim 4, characterized in that: The first rotating part (39) is threadedly connected to the mounting base (36). When the first rotating part (39) is rotated, it will drive the round tube pressing and fixing inclined seat (310) to press down. The support partition plate (37) and the round tube pressing and fixing inclined seat (310) are used to clamp the round tube components.

6. The material unloading arm collision fault repair and detection device according to claim 5, characterized in that: The second rotating member (311) is threadedly connected to the mounting base (36). When the second rotating member (311) is rotated, it drives the flat plate fixing base (312) and the rubber plate (313) to be squeezed. The flat plate fixing base (312) is used to clamp and fix the flat plate.

7. The material unloading arm collision fault repair and detection device according to claim 6, characterized in that: The front of the detection device body (1) is provided with an operation panel (4).

8. The material unloading arm collision fault repair and detection device according to claim 7, characterized in that: The back side of the detection device body (1) is provided with several data interfaces (5), and several data interfaces (5) are used to plug in data cables.

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