Mica tape wrapping machine with wrapping wrinkling prevention effect
By introducing cleaning components and limiting structures into the mica tape wrapping machine, the problem of reduced insulation performance caused by dust adhesion is solved, achieving tight wrapping of mica tape and improved stability, thus ensuring the insulation and fire resistance of cables.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-03-20
AI Technical Summary
During the cable production process, dust particles may adhere to the cable surface, leading to a decrease in insulation and fire resistance, and even causing short circuits or open circuits.
A mica tape wrapping machine with a cleaning component was designed. It uses a sponge pad and Velcro structure to wipe dust off the cable surface, and uses an elastic sleeve and a limiting component to prevent the mica tape from wrinkling and loosening.
It effectively removes impurities and contaminants from the cable surface, ensures that the mica tape is tightly and evenly wound, improves cable quality and stability, prevents wrinkling and slippage, and enhances insulation and fire resistance.
Smart Images

Figure CN224020525U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable production technical field, concretely is a kind of mica tape winding machine with anti-winding wrinkle effect. BACKGROUND
[0002] In the cable production process, winding is an important process, which is to wind the wrapping tape on the core wire by rotating, mainly used for the insulation core wire winding of wire, cable, control cable, optical cable etc., which is to wrap the insulating material in strip form on the cable core according to certain rules, to add an insulating layer with isolation, shielding and insulation effect to the core wire, in order to ensure good insulation, the most commonly used material is mica tape winding.
[0003] According to the utility model patent with the announcement number of Chinese patent "CN218333272U", a kind of mica tape winding machine with anti-winding wrinkle structure is disclosed, including mounting seat, second mounting plate and installation platform, the front surface of third mounting plate is penetrated and is installed into inlet pipe, the outer side of inlet pipe is movably installed into rotating disc, the front surface of rotating disc is installed into installation pipe, the front surface of rotating disc is installed into first guide rail, the inner side of first guide rail is movably installed into a plurality of rotating wheels, the outer side of rotating wheel is installed into rubber ring, the bottom of first guide rail is installed into second guide rail;The utility model is movably installed into a plurality of rotating wheels in the inner side of first guide rail, the outer side of rotating wheel is installed into rubber ring, the bottom of first guide rail is installed into second guide rail, the mica tape can be pressed flat without wrinkling by rubber ring extrusion, the mica tape can be guided by second guide rail, so that the quality of mica tape wrapping wire can be guaranteed.
[0004] The device can limit the mica tape by adjusting the position of the telescopic rod, prevent the mica tape from shaking back and forth, and avoid the mica tape from rotating too much by slightly extruding the mica tape with the limiting rod, so that the mica tape can remain neat. However, the air in the production environment may contain a certain amount of dust particles. When the mica tape winding machine is working, these dust particles may adhere to the surface of the cable and be wound on the cable with the mica tape. The adhesion of dust can reduce the insulation performance and fire resistance of the cable, and even cause short circuit, open circuit and other faults during use. Therefore, a mica tape winding machine with anti-winding wrinkle effect is proposed to solve the above-mentioned problems. UTILITY MODEL CONTENTS
[0005] The mica tape winding machine with the anti-winding and anti-wrinkling effect has the advantages that the dust on the surface of the cable can be conveniently cleaned, and the problem that the dust particles in the air in the production environment may adhere to the surface of the cable and be wound on the cable together with the mica tape when the mica tape winding machine is working, the adhesion of the dust reduces the insulation performance and the fire resistance of the cable, and even may cause the cable to appear the faults such as short circuit and open circuit during use is solved.
[0006] To achieve the above object, the utility model provides the following technical scheme: a mica tape winding machine with anti-winding and anti-wrinkling effect, including the bottom plate, the top of bottom plate is fixed from left to right and installs the rope release subassembly, cleaning assembly, winding assembly and winding assembly in proper order,
[0007] The cleaning assembly includes a mounting seat fixedly installed on the top of the bottom plate, two vertical plates are fixedly installed on the top of the mounting seat, sponge pads are movably installed on the opposite sides of the two vertical plates, Velcro hook surfaces are fixedly installed on the opposite sides of the two vertical plates, and Velcro fleece surfaces are fixedly installed on the sides opposite to the sponge pads of the two vertical plates.
[0008] The winding assembly includes a support seat fixedly installed on the top of the bottom plate, a turntable is rotatably installed on the surface of the support seat, a drive motor is fixedly installed on the top of the support seat, a rotating rod is fixedly installed at the output shaft of the drive motor, a transmission wheel is fixedly installed on the outer surface of the rotating rod, the transmission wheel and the turntable are connected through a transmission belt, a wire reel is fixedly installed on the surface of the turntable, a limiting assembly is fixedly installed on the front of the wire reel, a wire inlet cylinder is fixedly installed at the center position of the wire reel, and two groups of rollers are installed on the outer surface of the wire reel.
[0009] Preferably, the rope release subassembly includes two mounting plates fixedly installed on the top of the bottom plate, a rope release motor is fixedly installed on the outer surface of one of the mounting plates, and a wire release cylinder is fixedly installed at the output shaft of the rope release motor.
[0010] Preferably, the winding assembly includes two fixed plates fixedly installed on the top of the bottom plate, a winding motor is fixedly installed on the surface of one of the fixed plates, and a winding cylinder is fixedly installed at the output shaft of the winding motor.
[0011] Preferably, the limiting assembly includes two fixed cylinders fixedly installed on the surface of the wire reel, a movable cavity is formed in the interior of each of the two fixed cylinders, a screw rod is movably installed in the interior of each of the two movable cavities, a threaded cylinder is threadedly connected to the outer surface of each of the two screw rods, a moving block is fixedly installed at the end, away from the screw rod, of each of the two threaded cylinders, an activity plate is fixedly installed on the top of each of the two moving blocks, and a limiting plate is fixedly installed on the top of each of the two fixed cylinders.
[0012] Preferably, each group of the roller is provided with two, and the two groups of the roller are rotationally connected with the surface of the winding reel, and the outer surfaces of the two groups of the roller are fixedly installed with elastic sleeves.
[0013] Preferably, the top of each of the two fixed cylinders is provided with a sliding groove, and the bottom of each of the two movable plates is slidably connected with the sliding groove, and the left outer surface of each of the two fixed cylinders is provided with a screw hole matched with a screw rod, and the left side of each of the two screw rods extends to the outside of the fixed cylinder through the screw hole.
[0014] Preferably, the inside of each of the two screw cylinders is provided with a screw groove matched with a screw rod, and each of the two moving blocks is slidably connected with the inner wall of the movable cavity.
[0015] Compared with the prior art, the technical scheme has the following beneficial effects:
[0016] 1. The mica tape wrapping machine with anti-wrapping and anti-wrinkling effects, by setting the cleaning assembly, during the cable unwinding process, one end of the cable is placed between the two sponge pads, and the sponge pads can wipe the dust on the surface of the cable during movement, wiping the dust on the surface of the cable can effectively remove impurities and pollutants attached to the cable, ensuring that the mica tape can be tightly and uniformly wrapped around the cable, thereby improving the quality and stability of the product; when the sponge pad is used for a long time, it may be worn or dirty, and the magic hook surface and the magic hair surface can realize quick replacement of the sponge pad, so that the sponge pad can be conveniently maintained and replaced regularly, and the wiping effect is always consistent.
[0017] 2. The mica tape wrapping machine with anti-wrapping and anti-wrinkling effects, by the elastic sleeves fixedly installed on the surfaces of the two rollers, the mica tape penetrates between the two elastic sleeves, and the elasticity and friction of the elastic sleeves can effectively prevent the mica tape from wrinkling and loosening during the wrapping process; the limiting assembly is arranged, so that the mica tape is located between the movable plate and the limiting plate, which can effectively prevent the mica tape from sliding off the winding reel 407 during rotation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structure perspective view of the utility model;
[0019] Figure 2 It is a structure perspective view of the cleaning assembly of the utility model;
[0020] Figure 3 It is a structure perspective view of the wrapping assembly of the utility model;
[0021] Figure 4 It is a structure sectional view of the limiting assembly of the utility model.
[0022] In the figure: 1, the bottom plate; 2, the rope assembly; 201, the mounting plate; 202, the rope unwinding motor; 203, the winding drum; 3, the cleaning assembly; 301, the mounting seat; 302, the vertical plate; 303, the sponge pad; 304, the magic tape hook surface; 305, the magic tape hair surface; 4, the wrapping assembly; 401, the support seat; 402, the turntable; 403, the drive motor; 404, the rotating rod; 405, the transmission wheel; 406, the transmission belt; 407, the winding reel; 408, the limiting assembly; 4081, the fixed cylinder; 4082, the movable cavity; 4083, the screw; 4084, the threaded cylinder; 4085, the moving block; 4086, the movable plate; 4087, the limiting plate; 409, the wire inlet cylinder; 410, the roller; 5, the winding assembly; 501, the fixed plate; 502, the winding motor; 503, the winding drum. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] Please refer to Figures 1-4 In the embodiment, the mica tape wrapping machine with anti-wrapping and anti-wrinkling effect comprises a bottom plate 1, and the top of the bottom plate 1 is sequentially fixedly provided from left to right with a rope unwinding assembly 2, a cleaning assembly 3, a wrapping assembly 4 and a winding assembly 5.
[0025] It should be noted that in the cable production process, the wrapping tape is wound on the core wire by rotation, which is mainly used for the insulation core wire wrapping of electric wires, cables, control cables and optical cables, and is to wrap the strip-shaped insulation material on the cable core according to certain rules, so as to add an insulation layer with isolation, shielding and insulation functions to the core wire. Therefore, the wrapping machine will be used in the cable production process, and the bottom plate 1, the rope unwinding assembly 2, the cleaning assembly 3, the wrapping assembly 4 and the winding assembly 5 can be combined to form a machine for winding the wrapping tape on the core wire.
[0026] The rope unwinding assembly 2 comprises two mounting plates 201 fixedly installed on the top of the bottom plate 1, and a rope unwinding motor 202 is fixedly installed on the outer surface of one of the mounting plates 201, and a winding drum 203 is fixedly installed at the output shaft of the rope unwinding motor 202.
[0027] The winding assembly 5 comprises two fixed plates 501 fixedly installed on the top of the bottom plate 1, and a winding motor 502 is fixedly installed on the surface of one of the fixed plates 501, and a winding drum 503 is fixedly installed at the output shaft of the winding motor 502.
[0028] The cleaning component 3 includes a mounting base 301 fixedly installed on the top of the base plate 1. Two vertical plates 302 are fixedly installed on the top of the mounting base 301. A sponge pad 303 is movably installed on the opposite side of the two vertical plates 302. A hook and loop fastener 304 is fixedly installed on the opposite side of the two vertical plates 302. A hook and loop fastener 305 is fixedly installed on the opposite side of the two sponge pads 303.
[0029] Specifically, during the cable laying process, one end of the cable is placed between two sponge pads 303. As the cable moves, the sponge pads 303 can wipe away the dust on the cable surface. Wiping away the dust on the cable surface can effectively remove impurities and contaminants attached to the cable, ensuring that the mica tape can be tightly and evenly wound on the cable, thereby improving the quality and stability of the product.
[0030] The wrapping assembly 4 includes a support base 401 fixedly installed on the top of the base plate 1, a turntable 402 rotatably mounted on the surface of the support base 401, a drive motor 403 fixedly installed on the top of the support base 401, a rotating rod 404 fixedly installed at the output shaft of the drive motor 403, a transmission wheel 405 fixedly installed on the outer surface of the rotating rod 404, the transmission wheel 405 and the turntable 402 are connected by a transmission belt 406, a winding disc 407 fixedly installed on the surface of the turntable 402, a limit component 408 fixedly installed on the front of the winding disc 407, an inlet cylinder 409 fixedly installed at the center of the winding disc 407, and two sets of rollers 410 installed on the outer surface of the winding disc 407.
[0031] The limiting assembly 408 includes two fixed cylinders 4081 fixedly mounted on the surface of the winding reel 407. Each of the two fixed cylinders 4081 has a movable cavity 4082 inside. Each of the two movable cavities 4082 has a screw 4083 movably mounted inside. Each of the two screws 4083 has a threaded cylinder 4084 threadedly connected to its outer surface. Each of the two threaded cylinders 4084 has a movable block 4085 fixedly mounted at the end away from the screw 4083. Each of the two movable blocks 4085 has a movable plate 4086 fixedly mounted on its top. Each of the two fixed cylinders 4081 has a limiting plate 4087 fixedly mounted on its top.
[0032] Specifically, during use, first check if the device is intact. Then, wrap the mica tape around the surface of the winding reel 407, with the mica tape positioned between the two elastic sleeves. When the mica tape passes over the elastic sleeves, the elastic sleeves can tightly fit the mica tape, reducing gaps and friction between them, thus ensuring that the mica tape can be tightly and smoothly wound on the cable. At the same time, the two sides of the mica tape, which are respectively connected to the limiting plate 4087 and the movable plate 4086, limit the mica tape and prevent it from slipping during rotation. Then, start the unwinding motor 202, the drive motor 403, and the winding motor 502 simultaneously, with the cable positioned between the two sponge pads 303. The drive motor 403 drives the winding reel 407 to rotate, allowing the mica tape to wrap around the outside of the cable. The start of the winding motor 502 can collect the wrapped cable.
[0033] In summary, this mica tape wrapping machine with anti-wrinkling effect, by setting up the cleaning component 3, places one end of the cable between two sponge pads 303 during the cable laying process. As the cable moves, the sponge pads 303 can wipe away dust from the cable surface, effectively removing impurities and contaminants adhering to the cable, ensuring that the mica tape can be tightly and evenly wrapped around the cable, thereby improving product quality and stability. When the sponge pads 303 may wear or become dirty due to prolonged wiping of the cable surface, the hook and loop fasteners 304 and 305 allow for quick replacement of the sponge pads 303, facilitating regular maintenance and replacement of the sponge pads 303 and ensuring consistent wiping effect.
[0034] Furthermore, the mica tape passes between the two elastic sleeves fixedly installed on the surfaces of the two rollers 410. The elasticity and friction of the elastic sleeves can effectively prevent the mica tape from wrinkling and loosening during the wrapping process. The limiting component 408 ensures that the mica tape is positioned between the movable plate 4086 and the limiting plate 4087, which can effectively prevent the mica tape from slipping off the winding reel 407 during rotation.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mica tape wrapping machine with anti-wrinkling effect, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly installed from left to right with a rope-releasing assembly (2), a cleaning assembly (3), a wrapping assembly (4), and a winding assembly (5); The cleaning component (3) includes a mounting base (301) fixedly installed on the top of the base plate (1). Two vertical plates (302) are fixedly installed on the top of the mounting base (301). A sponge pad (303) is movably installed on the opposite side of each of the two vertical plates (302). A hook and loop fastener (304) is fixedly installed on the opposite side of each of the two vertical plates (302). A hook and loop fastener (305) is fixedly installed on the opposite side of each of the two sponge pads (303). The wrapping assembly (4) includes a support base (401) fixedly installed on the top of the base plate (1), a turntable (402) rotatably installed on the surface of the support base (401), a drive motor (403) fixedly installed on the top of the support base (401), a rotating rod (404) fixedly installed at the output shaft of the drive motor (403), a transmission wheel (405) fixedly installed on the outer surface of the rotating rod (404), the transmission wheel (405) and the turntable (402) are connected by a transmission belt (406), a winding disc (407) fixedly installed on the surface of the turntable (402), a limit assembly (408) fixedly installed on the front of the winding disc (407), an inlet cylinder (409) fixedly installed at the center of the winding disc (407), and two sets of rollers (410) installed on the outer surface of the winding disc (407).
2. The mica tape wrapping machine with anti-wrinkling effect according to claim 1, characterized in that: The rope feeding assembly (2) includes two mounting plates (201) fixedly installed on the top of the base plate (1). A rope feeding motor (202) is fixedly installed on the outer surface of one of the mounting plates (201), and a rope feeding drum (203) is fixedly installed at the output shaft of the rope feeding motor (202).
3. A mica tape wrapping machine with anti-wrinkling effect according to claim 1, characterized in that: The winding assembly (5) includes two fixed plates (501) fixedly installed on the top of the base plate (1), one of which has a winding motor (502) fixedly installed on its surface, and a winding drum (503) fixedly installed at the output shaft of the winding motor (502).
4. A mica tape wrapping machine with anti-wrinkling effect according to claim 1, characterized in that: The limiting assembly (408) includes two fixed cylinders (4081) fixedly mounted on the surface of the winding reel (407). Each of the two fixed cylinders (4081) has a movable cavity (4082) inside. Each of the two movable cavities (4082) has a screw (4083) movably mounted inside. Each of the two screws (4083) has a threaded cylinder (4084) threadedly connected to its outer surface. Each of the two threaded cylinders (4084) has a movable block (4085) fixedly mounted at the end away from the screw (4083). Each of the two movable blocks (4085) has a movable plate (4086) fixedly mounted on its top. Each of the two fixed cylinders (4081) has a limiting plate (4087) fixedly mounted on its top.
5. A mica tape wrapping machine with anti-wrinkling effect according to claim 1, characterized in that: Each set of rollers (410) has two rollers, and both sets of rollers (410) are rotatably connected to the surface of the winding reel (407). The outer surfaces of both sets of rollers (410) are fixedly fitted with elastic sleeves.
6. A mica tape wrapping machine with anti-wrinkling effect according to claim 4, characterized in that: The top of each of the two fixed cylinders (4081) is provided with a sliding groove, and the bottom of each of the two movable plates (4086) is slidably connected to the sliding groove. The left outer surface of each of the two fixed cylinders (4081) is provided with a screw hole that matches the screw (4083), and the left side of each of the two screws (4083) extends through the screw hole to the outside of the fixed cylinder (4081).
7. A mica tape wrapping machine with anti-wrinkling effect according to claim 4, characterized in that: Both of the threaded cylinders (4084) have threaded grooves inside that are adapted to the screw (4083), and both moving blocks (4085) are slidably connected to the inner wall of the movable cavity (4082).