Automatic disconnecting device for connector and electric vehicle
By designing an automatic disconnection device for connectors, which utilizes actuators and lead screw mechanisms to automatically disconnect the connectors at the wire harness end and the high-voltage battery end, the short-circuit problem during electric vehicle collisions is solved, battery safety is improved, and the battery replacement process is simplified.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-03-20
AI Technical Summary
In the event of a collision, the high-voltage battery of an electric vehicle may short-circuit. Existing high-voltage relays have the risk of contact sticking, which may cause the BMS to fail to cut off the high-voltage power supply in a timely manner, threatening passenger safety.
Design an automatic disconnection device for connectors, including a base plate, a support assembly, a guide assembly, a moving part, a locking unit, and a drive unit, which realizes automatic disconnection and connection of the wire harness end connector and the high-voltage battery end connector through an actuator and a lead screw mechanism.
In the event of a collision involving an electric vehicle, the high-voltage battery connection can be reliably disconnected to prevent short circuits, thereby improving safety. It also ensures the safety and convenience of the operation when replacing the battery.
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Figure CN224021157U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an automatic disconnecting device for connector more specifically, relate to an automatic disconnecting device for connector, it can be applied to electric vehicle to be able to automatically disconnect the battery connector in electric vehicle when needing to realize the high voltage battery power off in physics. BACKGROUND
[0002] Internal combustion engines have long been used as the main power source for vehicles such as cars. The fuel of internal combustion engines is mainly fossil energy, which will emit greenhouse gases during combustion and cause environmental problems such as global warming. In addition, fossil energy reserves are limited, so it is crucial to develop alternative energy sources.
[0003] With the progress of large-capacity battery technology, the improvement of motor performance, and the continuous research and development of auxiliary driving technology, electric vehicles are gradually replacing internal combustion engine vehicles.
[0004] However, there is still room for improvement in the safety of high-voltage batteries in electric vehicles. For example, in the event of a collision of an electric vehicle, if the positive and negative poles of the high-voltage line connected to the high-voltage battery are short-circuited by the vehicle body (such as the vehicle body sheet metal), it will cause the high-voltage battery to discharge rapidly, which may cause temperature runaway and even cause a fire, thereby threatening the safety of passengers.
[0005] In the related art, when a collision occurs, the electric vehicle can cut off the power supply of the high-voltage battery through the battery management system (BMS). However, this cutting method has the possibility of failure, because if the positive and negative poles of the high-voltage line connected to the high-voltage battery are short-circuited by the vehicle body, a very large instantaneous current will be generated, which may cause the contact point inside the high-voltage relay used to cut off the high-voltage power to stick together, so that the BMS cannot disconnect the high-voltage power by controlling the high-voltage relay.
[0006] Therefore, there is still room for improvement in the safety of high-voltage batteries.
[0007] The information included in the background section of this utility model is only intended to increase the understanding of the overall background of the utility model, and cannot be considered as acknowledging or implying in any form that this information constitutes prior art known to those skilled in the art. SUMMARY
[0008] The utility model aims at providing an automatic disconnecting device for connector, which can automatically disconnect the connection between connectors when needed.
[0009] According to one aspect of the present application, the automatic disconnecting device for a connector can be applied to an electric vehicle, and in particular, can be used to disconnect the connection between a wire harness end connector and a high-voltage battery end connector of a high-voltage wire in the electric vehicle. Thus, in the case of a collision of the electric vehicle, short circuit of the high-voltage battery can be avoided, thereby improving the safety of the high-voltage battery.
[0010] According to another aspect of the present application, the automatic disconnecting device for a connector can be applied to an electric vehicle of a replaceable battery type, and in particular, can be used to automatically disconnect the connection between a wire harness end connector and a high-voltage battery end connector of a high-voltage wire in the electric vehicle; and after the operation of replacing the battery is completed, the wire harness end connector and the high-voltage battery end connector can be automatically connected.
[0011] To achieve the above object, the present application provides an automatic disconnecting device for a connector, comprising: a substrate, a bracket assembly, a guide assembly, a moving piece, a locking unit, and a driving unit, the bracket assembly is installed to the substrate and comprises a first bracket and a second bracket which are parallel to each other and spaced apart by a predetermined distance; the guide assembly is located between the first bracket and the second bracket and connected to the first bracket and the second bracket; the moving piece is movably installed to the guide assembly; the locking unit is installed to the substrate, and the locking unit is configured to selectively lock or unlock the moving piece; the driving unit is installed to the substrate and connected to the moving piece, and the driving unit is configured to be able to apply a driving force to the moving piece to move the moving piece.
[0012] The aforementioned automatic disconnecting device for a connector, wherein, when the locking unit unlocks the moving piece, the driving unit moves the moving piece along the guide assembly.
[0013] The aforementioned automatic disconnecting device for a connector, wherein the locking unit can comprise: a first actuator and a telescopic rod, the first actuator is installed to the substrate; the telescopic rod is connected to the first actuator, and the telescopic rod is configured to be extended or retracted based on the operation of the first actuator.
[0014] The aforementioned automatic disconnecting device for a connector, wherein the moving piece comprises a locking portion located at the top of the moving piece and comprising a locking hole, and the telescopic rod is selectively inserted into or detached from the locking hole in response to the operation of the first actuator.
[0015] The automatic disconnection device for the connector as claimed in the preceding claim, wherein the driving unit can include: a second actuator mounted to the base plate; a screw rod disposed in parallel to the guide assembly, the screw rod being connected to the second actuator and the moving piece and configured to rotate in a first direction or a second direction based on the operation of the second actuator; and first and second bearings respectively located at two opposite ends of the screw rod and mounted in the first and second supports, such that the screw rod is rotatably mounted to the first and second supports, wherein the second direction is opposite to the first direction.
[0016] The automatic disconnection device for the connector as claimed in the preceding claim, wherein the guide assembly can include first and second guides disposed in parallel to and spaced apart by a predetermined distance from each other, and the screw rod is located between and parallel to the first and second guides.
[0017] The automatic disconnection device for the connector as claimed in the preceding claim, wherein the moving piece can further include: a connecting portion through which the screw rod passes and having an inner thread matched with an outer thread on an outer circumferential surface of the screw rod; and first and second guide portions through which the first and second guides pass, respectively, and the connecting portion is located between and connected to the first and second guide portions, wherein bottoms of the connecting portion, the first guide portion, and the second guide portion are connected to form a flat bottom surface.
[0018] The automatic disconnection device for the connector as claimed in the preceding claim, wherein the first support can include: a first mounting hole in which the first bearing is mounted; a first insertion hole located at a first side of the first mounting hole, into which a first end of the first guide is inserted and fixed; and a second insertion hole located at a second side of the first mounting hole opposite to the first side, into which a first end of the second guide is inserted and fixed, and the second support can include: a second mounting hole in which the second bearing is mounted; a third insertion hole located at a first side of the second mounting hole, into which a second end of the first guide opposite to the first end is inserted and fixed; and a fourth insertion hole located at a second side of the second mounting hole opposite to the first side, into which a second end of the second guide opposite to the first end is inserted and fixed.
[0019] The automatic disconnection device for connectors according to the preceding paragraph, wherein the first guide and the second guide are formed as rods with a circular cross section; the connection portion includes a connection hole with a circular cross section, and the internal thread is formed on the inner peripheral surface of the connection hole; the first guide portion includes a first guide hole with a circular cross section, and the first guide passes through the first guide hole; and the second guide portion includes a second guide hole with a circular cross section, and the second guide passes through the second guide hole.
[0020] The automatic disconnection device for connectors according to the preceding paragraph, wherein the locking unit and the driving unit are respectively located on the upper and lower sides of the base plate; the telescopic rod is formed as a cylinder; the locking hole is formed as a circular cross section; the base plate includes a through hole corresponding to the position of the telescopic rod, and the through hole is formed as a circular cross section, wherein the telescopic rod passes through the through hole to be inserted into the locking hole in response to the operation of the first actuator; and the first actuator is an electric motor.
[0021] The automatic disconnection device for connectors according to the preceding paragraph, wherein the wire harness end connector can be connected to the flat bottom surface of the moving piece; the second actuator is an electric motor; and the first bearing and the second bearing are ball bearings.
[0022] The utility model also relates to an electric vehicle comprising the automatic disconnection device for connectors according to the preceding paragraph.
[0023] The automatic disconnection device for connectors according to the utility model can automatically disconnect the connection between the connectors when needed. In addition, when the automatic disconnection device for connectors according to the utility model is applied to an electric vehicle, the automatic disconnection device can be used to physically disconnect the connection between the wire harness end connector and the high-voltage battery end connector, so that when the electric vehicle collides, the high-voltage battery can be prevented from short-circuiting, and accordingly the safety of the high-voltage battery can be improved. In addition, when the automatic disconnection device for connectors according to the utility model is applied to an electric vehicle of a battery replacement type, when the battery needs to be replaced, the automatic disconnection device can be used to physically disconnect the connection between the wire harness end connector and the high-voltage battery end connector, so that the relevant operating personnel can safely replace the battery; and when the battery has been replaced, the device according to the utility model can automatically connect the wire harness end connector and the high-voltage battery end connector, so that the operation of replacing the battery is more convenient, fast and safe. BRIEF DESCRIPTION OF DRAWINGS
[0024] The above and other aspects, features and advantages of the utility model will be more clearly understood through the following specific description in combination with the accompanying drawings, in which:
[0025] Figure 1Fig. 1 is a perspective view of a first viewing angle of an automatic disconnect device for a connector according to an exemplary embodiment of the present application.
[0026] Figure 2 Fig. 2 is a perspective view of a second viewing angle of an automatic disconnect device for a connector according to an exemplary embodiment of the present application.
[0027] Figure 3 Fig. 3 is an exploded perspective view of an automatic disconnect device for a connector according to an exemplary embodiment of the present application.
[0028] Figure 4 and Figure 5 Fig. 4 is a partial enlarged view of an automatic disconnect device for a connector according to an exemplary embodiment of the present application.
[0029] Figure 6 Fig. 5 is a schematic view of a state before a disconnect operation is performed by an automatic disconnect device for a connector according to an exemplary embodiment of the present application.
[0030] Figure 7 Fig. 6 is a schematic view of a state after a disconnect operation is performed by an automatic disconnect device for a connector according to an exemplary embodiment of the present application.
[0031] BRIEF DESCRIPTION OF DRAWINGS
[0032] 1 base plate
[0033] 11 base plate body
[0034] 12 first stepped portion
[0035] 13 second stepped portion
[0036] 2 bracket assembly
[0037] 21 first bracket
[0038] 211 first mounting hole
[0039] 212 first insertion hole
[0040] 213 second insertion hole
[0041] 22 second bracket
[0042] 221 second mounting hole
[0043] 222 third insertion hole
[0044] 223 fourth insertion hole
[0045] 3 guide assembly
[0046] 31 first guide
[0047] 32 second guide
[0048] 4 moving member
[0049] 41 first guide portion
[0050] 411 first guide hole
[0051] 42 second guide portion
[0052] 421 second guide hole
[0053] 43 locking portion
[0054] 431 locking hole
[0055] 44 connecting portion
[0056] 441 connecting hole
[0057] 5 locking unit
[0058] 51 first actuator
[0059] 52 telescopic rod
[0060] 6 driving unit
[0061] 61 second actuator
[0062] 62 lead screw
[0063] 63 first bearing
[0064] 64 second bearing
[0065] 100 wire end connector
[0066] 200 high-voltage battery end connector DETAILED DESCRIPTION
[0067] It is to be understood that the drawings are not drawn to scale, but rather show various features of the present application in a somewhat simplified form to illustrate the basic principles of the present application. In the drawings of the present application, like reference numerals indicate like or corresponding parts throughout the several views.
[0068] Reference will now be made in detail to various embodiments of the present inventive concept, examples of which are illustrated in the accompanying drawings and described below. While the present inventive concept will be described in conjunction with exemplary embodiments, it will be understood that the present inventive concept is not limited to those exemplary embodiments. On the contrary, the present inventive concept is intended to cover various alternatives, modifications, equivalents and other embodiments, which are included within the spirit and scope of the present inventive concept as defined by the appended claims.
[0069] The detailed description of the embodiments of the present inventive concept disclosed herein is merely intended to illustrate the embodiments of the present inventive concept. The present inventive concept can be implemented in various different forms without departing from the spirit and essential characteristics of the present inventive concept. Therefore, the embodiments of the present inventive concept are disclosed only for illustrative purposes and should not be construed as limiting the present inventive concept.
[0070] Although the terms "first", "second", etc. can be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element discussed below could be termed a second element without departing from the teachings of the present inventive concept. Similarly, a second element could be termed a first element.
[0071] Certain terms are used throughout the present inventive concept to refer to particular system components. As one skilled in the art will appreciate, the same component can be referenced by different names and can be used interchangeably throughout the present inventive concept without departing from the teachings of the present inventive concept. In the present inventive concept, the terms "including", "containing", and "having" are used in an open-ended fashion and thus should be interpreted to mean "including, but not limited to".
[0072] Hereinafter, exemplary embodiments of the present inventive concept will be described more specifically with reference to the accompanying drawings.
[0073] Figure 1 FIG. 1 is a perspective view of an automatic disconnection device for a connector according to an exemplary embodiment of the present inventive concept, Figure 2 FIG. 2 is a perspective view of the automatic disconnection device for the connector according to the exemplary embodiment of the present inventive concept, viewed from a second angle, Figure 3 FIG. 3 is an exploded perspective view of the automatic disconnection device for the connector according to the exemplary embodiment of the present inventive concept, Figure 4 and Figure 5 FIG. 4 is a partially enlarged view of the automatic disconnection device for the connector according to the exemplary embodiment of the present inventive concept.Figure 6 A state diagram before performing a disconnecting operation by the automatic disconnecting device for connectors according to the exemplary embodiment of the present application, Figure 7 A state diagram after performing a disconnecting operation by the automatic disconnecting device for connectors according to the exemplary embodiment of the present application.
[0074] Referring to Figures 1 to 7 The present application relates to an automatic disconnecting device for connectors, and particularly, it can be used to disconnect the connection between a wire harness end connector 100 and a high-voltage battery end connector 200 of a high-voltage wire in an electric vehicle. Therefore, in the case of a collision of the electric vehicle, short circuit of the high-voltage battery can be avoided, thereby improving the safety of the high-voltage battery.
[0075] In addition, compared with the way of cutting off the high-voltage power by a battery manager (BMS), the automatic disconnecting device of the present application can physically disconnect the connection between the wire harness end connector 100 and the high-voltage battery end connector 200, thus having the advantage of being more reliable.
[0076] Hereinafter, the structure of the automatic disconnecting device for connectors of the present application will be described in detail in conjunction with the accompanying drawings.
[0077] The automatic disconnecting device for connectors of the present application can include a base plate 1, a bracket assembly 2, a guide assembly 3, a moving piece 4, a locking unit 5, and a driving unit 6.
[0078] Referring to Figures 1 to 7 The base plate 1 is a plate-shaped element, and includes a base plate body 11, a first stepped portion 12, and a second stepped portion 13, the base plate body 11 is protruded with respect to the first stepped portion 12 and the second stepped portion 13 to form an assembly space 10, the assembly space 10 is configured to make the installation and movement of the moving piece 4 to be described in detail below more smooth, and to make the moving piece 4 not interfere with the base plate body 11. Referring to Figure 6 The base plate body 11 and the moving piece 4 are spaced apart from each other. In addition, the base plate 1 can be formed as a part of a vehicle body of an electric vehicle.
[0079] Alternatively, the base plate 1 can be a separate plate-shaped element, and can be installed to a vehicle body of an electric vehicle. In addition, the position of the base plate 1 is designed such that the wire harness end connector 100 installed thereon can be electrically connected with the high-voltage battery end connector 200.
[0080] The bracket assembly 2 can be mounted to the base plate 1 and can include a first bracket 21 and a second bracket 22 which are parallel to each other and spaced apart by a predetermined distance. In detail, the first bracket 21 can be mounted to the first stepped portion 12 by a bolt, and the second bracket 22 can be mounted to the second stepped portion 13 by a bolt. However, it will be understood by those skilled in the art that the mounting method of the first bracket 21 and the second bracket 22 is not limited thereto, and any other method capable of achieving the same technical effect can be used, which will not be described hereinafter.
[0081] The guide assembly 3 can be located between and connected to the first bracket 21 and the second bracket 22.
[0082] According to the exemplary embodiment of the present application, the guide assembly 3 can include a first guide 31 and a second guide 32 which are arranged parallel to each other and spaced apart by a predetermined distance. In the illustrated example, the first guide 31 and the second guide 32 are formed as rods having a circular cross-section.
[0083] Although the guide assembly 3 shown in the exemplary embodiment includes two guides, and both guides are formed to have a circular cross-section, it will be understood by those skilled in the art that the number of guides and the cross-sectional shape are not limited thereto. For example, in other examples, the number of guides can be one, or more than two (e.g., three), and the cross-sectional shape of the guides can also be variously changed, such as a constant prismatic cross-section, etc.
[0084] The moving member 4 is movably mounted to the guide assembly 3. In the illustrated example, the moving member 4 can include a first guide portion 41 and a second guide portion 42, and the first guide portion 41 can include a first guide hole 411 through which the first guide 31 can pass, and the second guide portion 42 can include a second guide hole 421 through which the second guide 32 can pass. Among them, the first guide hole 411 and the second guide hole 421 can be designed to cooperate with the first guide 31 and the second guide 32, respectively, so that the moving member 4 can move along the first guide 31 and the second guide 32, and accordingly, the movement trajectory of the moving member 4 can be defined by the first guide 31 and the second guide 32.
[0085] Accordingly, according to the exemplary embodiment of the present application, the first guide hole 411 and the second guide hole 421 are formed to have a circular cross-section, and the inner diameter size of the first guide hole 411 and the second guide hole 421 is equal to or slightly larger than the outer diameter size of the first guide 31 and the second guide 32.
[0086] In particular, although the guiding assembly 3 and the moving member 4 are assembled in a manner of cooperation of the guiding hole and the guide in the exemplary embodiment of the present application, it should be understood by those skilled in the art that the assembly manner of the guiding assembly 3 and the moving member 4 is not limited thereto, and any other manner capable of achieving the same technical effect can be used.
[0087] For example, in one variant embodiment, the guiding assembly can include a guiding rail, and the moving member can include a slider, wherein the slider can move or slide along the guiding rail, and in this way, the same technical effect as the structure in the exemplary embodiment of the present application can be achieved.
[0088] For example, in another variant embodiment, the guiding assembly can be formed integrally with the base plate rather than a separate assembly. Similarly, the guiding assembly and the moving member can be assembled in a manner of cooperation of the guiding rail and the slider. It should be understood that those skilled in the art can make various modifications or replacements under the teachings disclosed in the present application, and such modifications or replacements fall within the protection scope of the claims of the present application.
[0089] Further, according to the exemplary embodiment of the present application, the locking unit 5 can be mounted to the base plate 1, and the locking unit 5 can be configured to selectively lock or unlock the moving member 4. That is, the locking unit 5 can switch the moving member 4 between a movable state and an immovable state.
[0090] The driving unit 6 can be mounted to the base plate 1 and connected to the moving member 4, and the driving unit 6 can apply a driving force to the moving member 4 to move the moving member 4. Specifically, when the locking unit 5 unlocks the moving member 4, the driving unit 6 can move the moving member 4 along the guiding assembly 3.
[0091] More specifically, the locking unit 5 can include a first actuator 51 mounted to the base plate 1 and a telescopic rod 52 connected to the first actuator 51 and configured to extend or retract based on the operation of the first actuator 51.
[0092] Correspondingly, the moving member 4 can further include a locking portion 43 located at the top of the moving member 4 and including a locking hole 431, and the telescopic rod 52 is selectively inserted into or detached from the locking hole 431 in response to the operation of the first actuator 51.
[0093] In the illustrated example, the locking unit 5 and the driving unit 6 can be located on the upper and lower sides of the base plate 1, respectively, that is, the locking unit 5 can be located on the upper side of the base plate 1, and the driving unit 6 can be located on the lower side of the base plate 1.
[0094] In this case, the substrate 1 can include a through hole (not shown) corresponding to the position of the telescopic rod 52, so that when the telescopic rod 52 is extended, the free end of the telescopic rod 52 can be inserted into the locking hole 431 through the through hole of the substrate 1, thereby the moving piece 4 can be locked to avoid the moving piece 4 from being displaced undesirably, and also can be used to determine whether the moving piece 4 has been moved into position.
[0095] As an example, when the device of the utility model is applied to the application scenario of the wire harness end connector 100 and the high-voltage battery end connector 200, the wire harness end connector 100 can be installed or fixed to the moving piece 4. In this case, the cooperation of the telescopic rod 52 and the locking hole 431 can be used to determine whether the wire harness end connector has been connected to the high-voltage battery end connector, thereby the reliability of the power supply line of the high-voltage battery can be ensured.
[0096] As shown in the figure, the telescopic rod 52 can be formed in a cylindrical shape, accordingly, the locking hole 431 and the through hole of the substrate 1 can be formed in a circular cross section, and the inner diameter of the locking hole 431 and the through hole of the substrate 1 can be greater than or equal to the outer diameter of the telescopic rod 52. However, it should be understood by those skilled in the art that the shape of the telescopic rod and the shape of the locking hole and the through hole are not limited thereto. In addition, although the number of telescopic rods shown in the example is two, it should be understood that the number of telescopic rods is not limited thereto, any other number can be, and the number of locking holes and through holes corresponds to the number of telescopic rods.
[0097] In the exemplary embodiment, the first actuator 51 can be an electric motor. In particular, the first actuator 51 can be a bidirectional electric motor, and the first actuator 51 can be installed to the substrate body 11, which will be described with reference to Figure 6 .
[0098] In this case, when the first actuator 51 rotates in the first direction, the telescopic rod 52 can be extended to pass through the through hole of the substrate 1 to be inserted into the locking hole 431, at this time, the moving piece 4 is in a locked state; while when the first actuator 51 rotates in the second direction, the telescopic rod 52 can be retracted to be separated from the locking hole 431, at this time, the moving piece 4 is in an unlocked state, i.e. the moving piece 4 can be moved along the guide assembly 3 by the applied driving force, wherein the second direction is opposite to the first direction. Conversely, the state of the telescopic rod corresponding to the rotation direction of the first actuator is not limited thereto, which will not be described herein.
[0099] In the following, the driving unit 6 of the utility model will be described in detail with reference to the accompanying drawings.
[0100] According to the exemplary embodiment of the present application, the driving unit 6 can include a second actuator 61, a lead screw 62, and first and second bearings 63 and 64, wherein the second actuator 61 can be mounted to the base plate 1; the lead screw 62 can be disposed in parallel with the guide assembly 3, the lead screw 62 being connected to the second actuator 61 and the moving member 4 and configured to rotate in a first direction or a second direction based on an operation of the second actuator 61; and the first and second bearings 63 and 64 are respectively located at opposite ends of the lead screw 62, and the first and second bearings 63 and 64 are respectively mounted in the first and second brackets 21 and 22, such that the lead screw 62 is rotatably mounted to the first and second brackets 21 and 22.
[0101] In detail, the lead screw 62 can be located between and in parallel with the first and second guides 31 and 32. The second actuator 61 can be mounted to the first stepped portion 12 of the base plate 1 by bolt connection. However, it should be understood by those skilled in the art that the mounting manner of the second actuator 61 is not limited thereto.
[0102] Correspondingly, the moving member 4 can further include a connecting portion 44, the lead screw 62 can pass through the connecting portion 44, and the connecting portion 44 has internal threads matched with external threads on an outer circumferential surface of the lead screw 62, the connecting portion 44 being located between and connected with the first and second guide portions 41 and 42.
[0103] In the illustrated example, the connecting portion 44, the first guide portion 41, and the bottom of the second guide portion 42 are connected to form a flat bottom surface, and the wire harness end connector 100 can be connected to the flat bottom surface of the moving member 4, for example, by bolt connection. Figure 4 Correspondingly, the moving member 4 can further include a connecting portion 44, the lead screw 62 can pass through the connecting portion 44, and the connecting portion 44 has internal threads matched with external threads on an outer circumferential surface of the lead screw 62, the connecting portion 44 being located between and connected with the first and second guide portions 41 and 42.
[0104] Further, the connecting portion 44 can include a connecting hole 441 having a substantially circular cross section, and the internal threads matched with the external threads on the outer circumferential surface of the lead screw 62 can be formed on an inner circumferential surface of the connecting hole 441.
[0105] In the exemplary embodiment, the second actuator 61 can be an electric motor. In particular, the second actuator 61 can be a bidirectional electric motor, and the second actuator 61 can be mounted to the first stepped portion 12.
[0106] For example, when the second actuator 61 rotates in a second direction, the lead screw 62 connected to the second actuator 61 also rotates in the second direction, at this time, the moving member 4 and the wire harness end connector 100 connected to the moving member 4 can move in a direction away from the high-voltage battery end connector 200, accordingly, the wire harness end connector and the high-voltage battery end connector can be physically separated; while when the second actuator 61 rotates in a first direction, the lead screw 62 connected to the second actuator 61 also rotates in the first direction, at this time, the moving member 4 and the wire harness end connector 100 connected to the moving member 4 can move in a direction close to the high-voltage battery end connector 200 until the wire harness end connector 100 and the high-voltage battery end connector 200 are electrically connected, wherein the second direction is opposite to the first direction. Conversely, the moving direction of the moving member corresponding to the rotating direction of the second actuator is not limited thereto, which will not be described herein.
[0107] Further, according to the exemplary embodiment of the present application, the first bracket 21 can include: a first mounting hole 211, a first insertion hole 212, and a second insertion hole 213, wherein the first bearing 63 can be installed in the first mounting hole 211, the first insertion hole 212 is located at a first side of the first mounting hole 211, the first end of the first guide 31 can be inserted and fixed into the first insertion hole 212, the second insertion hole 213 is located at a second side of the first mounting hole 211 opposite to the first side, the first end of the second guide 32 can be inserted and fixed into the second insertion hole 213, with reference to Figure 5 On the other hand, with reference to Figure 4 , the second bracket 22 can include: a second mounting hole 221, a third insertion hole 222, and a fourth insertion hole 223, wherein the second bearing 64 is installed in the second mounting hole 221, the third insertion hole 222 is located at a first side of the second mounting hole 221, the second end of the first guide 31 opposite to the first end can be inserted and fixed into the third insertion hole 222, the fourth insertion hole 223 is located at a second side of the second mounting hole 221 opposite to the first side, the second end of the second guide 32 opposite to the first end can be inserted and fixed into the fourth insertion hole 223.
[0108] In the illustrated example, the first bracket 21 is installed to the first stepped portion 12 of the substrate 1, and the second bracket 22 is installed to the second stepped portion 13 of the substrate 1. Specifically, the first bracket 21 and the second bracket 22 can be installed to the substrate 1 by bolt connection, but are not limited thereto. In addition, in order to match the shapes of the first guide 31 and the second guide 32, the first insertion hole 212, the second insertion hole 213, the third insertion hole 222, and the fourth insertion hole 223 can be formed to have a circular cross section. With reference to Figure 4 and Figure 5 , the first bracket 21 and the second bracket 22 can be substantially a right "m" shape.
[0109] Preferably, the first bearing 63 installed in the first mounting hole 211 and the second bearing 64 installed in the second mounting hole 221 can be ball bearings, and the shape and size of the first mounting hole 211 and the second mounting hole 221 can be configured to cooperate with the first bearing 63 and the second bearing 64, respectively. However, those skilled in the art will understand that the type of the first bearing 63 and the second bearing 64 is not limited thereto.
[0110] The utility model also relates to an electric vehicle which can include the automatic disconnecting device for connector as described above. Accordingly, when the electric vehicle collides or needs to replace the high-voltage battery, the wire harness end connector and the high-voltage battery end connector can be automatically and physically separated, thereby the safety of the high-voltage battery can be improved.
[0111] In particular, in addition to the automatic disconnecting device for connector as described above, the electric vehicle can further include a safety system (not shown) which can be configured to control the automatic disconnecting device for connector based on the current state of the electric vehicle or the driver input.
[0112] In order to make those skilled in the art more clearly understand the safety system in the electric vehicle and the process of controlling the automatic disconnecting device for connector by the safety system to perform the disconnecting operation or the connecting operation, the following will be described.
[0113] The following will be described in more detail the process of controlling the automatic disconnecting device by the safety system in the electric vehicle to perform the disconnecting operation.
[0114] For example, the safety system in the electric vehicle can include an airbag controller (ACU) and a controller (ECU), wherein the ACU is electrically connected to the ECU, and the ECU is electrically connected to the locking unit and the driving unit in the automatic disconnecting device of the utility model.
[0115] When the electric vehicle collides, the airbag controller (ACU) can send a signal to the controller (ECU); after the ECU receives the signal, the operation of the locking unit can be controlled, i.e., the first actuator is actuated, the telescopic rod is retracted, so that the free end of the telescopic rod can be separated from the locking hole, at this time the moving piece is in a movable state; at the same time, the ECU can control the operation of the driving unit, i.e., the second actuator is actuated, the lead screw rotates in the first direction or the second direction, so that the moving piece and the wire harness end connector connected to the moving piece move towards the direction away from the high-voltage battery end connector, accordingly, the wire harness end connector and the high-voltage battery end connector can be physically separated, thereby the power of the high-voltage battery can be reliably disconnected, and thus the safety of the high-voltage battery can be improved.
[0116] In addition, the safety system in the electric vehicle can further comprise a central control operation unit, wherein the central control operation unit is electrically connected with the ECU, and the central control operation unit can comprise a central control screen and a central control controller.
[0117] When the battery in the electric vehicle needs to be replaced, the driver clicks the "replace battery" option on the central control screen, accordingly, the central control controller can send a signal to the ECU; after the ECU receives the signal, it can control the operation of the locking unit, and at the same time, the ECU can control the operation of the driving unit, wherein the specific operation of the locking unit and the driving unit is as described above, which will not be repeated here; similarly, the wire harness end connector and the high-voltage battery end connector can be physically separated, at which time the relevant operating personnel can safely replace the battery.
[0118] Next, when it is necessary to reconnect the wire harness end connector and the high-voltage battery end connector, for example, when the battery has been replaced, the driver can click the "battery replacement complete" or "connect battery" option on the central control screen, accordingly, the central control controller can send a signal to the ECU; after the ECU receives the signal, it can control the operation of the driving unit, that is, the second actuator is actuated, the lead screw rotates in the second direction or the first direction, so that the moving piece and the wire harness end connector connected to the moving piece can move towards the direction close to the high-voltage battery end connector until the wire harness end connector and the high-voltage battery end connector are connected (i.e. electrically connected) to each other; at the same time, the ECU can control the operation of the locking unit, that is, the first actuator is actuated, the telescopic rod is extended to insert into the locking hole through the through hole of the base plate, at this time the moving piece is in an immovable state, thereby ensuring the reliability of the connection between the wire harness end connector and the high-voltage battery end connector, and avoiding the occurrence of unexpected disconnection.
[0119] Preferably, a position sensor can be provided on the telescopic rod, so as to determine whether the moving piece and the wire harness end connector have been moved into position through the position sensor, and also can be used to determine whether the telescopic rod has been extended into position. Alternatively, similar sensors can also be provided on the moving piece.
[0120] As described above, when the automatic disconnection device for the connector of the utility model is applied to an electric vehicle, automatic connection and disconnection between the wire harness end connector and the high-voltage battery end connector can be achieved, thereby the safety of the high-voltage battery can be significantly improved.
[0121] In addition, when the battery in the electric vehicle is replaced, the risk of electric shock can be effectively avoided, and it is more convenient and fast.
[0122] The foregoing presentation of the description of specific example embodiments of the present application is for illustrative and descriptive purposes. They are not intended to be exhaustive or to limit the application to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teachings. The example embodiments were chosen and described in order to explain the principles of the application and its practical application and to enable others skilled in the art to make and utilize various example embodiments of the application and various alternatives and modifications thereto. It is intended that the scope of the application be defined by the claims appended hereto with their equivalents.
[0123] Conditional language used herein, such as, among others, "can," "could," "might," "may," "e.g.," and like, unless specifically stated otherwise or otherwise understood within the context as used, generally are intended to convey that certain embodiments can include, while other embodiments do not include, certain features, elements, and / or steps. Thus, such conditional language generally is not intended to imply that one or more embodiments are required to include a described feature, element, and / or step.
Claims
1. An automatic disconnection device for connectors, characterized in that, include: substrate; A support assembly, which is mounted to the substrate and includes a first support and a second support that are parallel to each other and spaced apart by a predetermined distance; A guide component, which is located between the first bracket and the second bracket and connected to the first bracket and the second bracket; A movable component that can be movably mounted to the guide assembly; A locking unit, which is mounted to the substrate, is configured to selectively lock the movable member or unlock the movable member; as well as A drive unit, which is mounted to the substrate and connected to the movable member, is configured to apply a driving force to the movable member to move it.
2. The automatic disconnection device for connectors according to claim 1, characterized in that, When the locking unit unlocks the moving part, the driving unit moves the moving part along the guide assembly.
3. The automatic disconnection device for connectors according to claim 1, characterized in that, The locking unit includes: A first actuator, which is mounted to the substrate; and A telescopic rod connected to the first actuator, the telescopic rod being configured to extend or retract based on the operation of the first actuator.
4. The automatic disconnection device for connectors according to claim 3, characterized in that, The movable member includes a locking part located at the top of the movable member and including a locking hole, the telescopic rod selectively inserting into or disengaging from the locking hole in response to the operation of the first actuator.
5. The automatic disconnection device for connectors according to claim 1, characterized in that, The driving unit includes: A second actuator is mounted to the substrate; A lead screw, disposed parallel to the guide assembly, is connected to the second actuator and the moving member and configured to rotate in a first or second direction based on operation of the second actuator; and A first bearing and a second bearing are respectively located at two opposite ends of the lead screw, and the first bearing and the second bearing are respectively installed in the first bracket and the second bracket, so that the lead screw can be rotatably installed in the first bracket and the second bracket; The second direction is opposite to the first direction.
6. The automatic disconnection device for connectors according to claim 5, characterized in that: The guiding component includes a first guide and a second guide, wherein the first guide and the second guide are configured to be parallel to each other and spaced apart by a predetermined distance; The lead screw is located between the first guide and the second guide and is parallel to the first guide and the second guide.
7. The automatic disconnection device for a connector according to claim 6, characterized in that, The movable component further includes: A connecting portion through which the lead screw passes, and the connecting portion having an internal thread that mates with an external thread on the outer circumferential surface of the lead screw; and A first guide portion and a second guide portion, wherein the first guide member passes through the first guide portion and the second guide member passes through the second guide portion, and the connecting portion is located between the first guide portion and the second guide portion and is connected to the first guide portion and the second guide portion; The bottom of the connecting part, the first guide part, and the second guide part are connected to form a flat bottom surface.
8. The automatic disconnection device for a connector according to claim 7, characterized in that: The first support includes: The first mounting hole is used to mount the first bearing. A first insertion hole is located on a first side of the first mounting hole, and a first end of the first guide is inserted into and fixed into the first insertion hole; and The second insertion hole is located on the second side opposite to the first side of the first mounting hole, and the first end of the second guide is inserted into and fixed into the second insertion hole; The second support includes: The second mounting hole is used to mount the second bearing. A third insertion hole is located on the first side of the second mounting hole, and the second end of the first guide, opposite to the first end, is inserted into and fixed into the third insertion hole; and A fourth insertion hole is located on the second side of the second mounting hole opposite to the first side, and the second end of the second guide opposite to the first end is inserted into and fixed into the fourth insertion hole.
9. The automatic disconnection device for a connector according to claim 8, characterized in that: The first guide and the second guide are formed into rods with a circular cross-section; The connecting part includes a connecting hole with a circular cross-section, and the internal thread is formed on the inner circumferential surface of the connecting hole; The first guide portion includes a first guide hole having a circular cross-section, through which the first guide member passes; The second guide portion includes a second guide hole with a circular cross-section, through which the second guide member passes.
10. The automatic disconnection device for a connector according to claim 4, characterized in that: The locking unit and the driving unit are located on the upper and lower sides of the substrate, respectively; The telescopic rod is formed in a cylindrical shape; The locking hole is formed with a circular cross-section; The substrate includes a through hole corresponding to the position of the telescopic rod, the through hole being formed with a circular cross-section, wherein the telescopic rod passes through the through hole in response to the operation of the first actuator to be inserted into the locking hole; The first actuator is a motor.
11. The automatic disconnection device for a connector according to claim 7, characterized in that: The harness end connector is connected to the flat bottom surface of the moving part; The second actuator is a motor; The first bearing and the second bearing are ball bearings.
12. An electric vehicle, characterized in that, Includes an automatic disconnection device for connectors according to any one of claims 1-11.