Stainless steel-based thick film heating assembly

By combining hydraulic cylinders and spring dampers, the efficiency and quality issues of stainless steel-based thick film heating components are solved, enabling efficient and stable high-temperature heating and die-casting processes while preventing demolding damage.

CN224021884UActive Publication Date: 2026-03-20GUANGDONG HUAKUN METAL MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing stainless steel-based thick film heating components have room for improvement in efficiency and quality during the heating process, and also pose safety hazards.

Method used

The device uses a hydraulic cylinder to lower the housing for die casting, and a spring damper to slowly separate the mold. Combined with a control mechanism and a support mechanism, it achieves efficient electric heating and a stable die casting process.

Benefits of technology

It improves the heating process efficiency and quality of stainless steel-based thick film heating components, prevents demolding damage, and achieves high-temperature heating and stable control at 800-1000 degrees Celsius.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heating assemblies, in particular to a stainless steel-based thick film heating assembly, which comprises a fixed shell, and a main body mechanism, a first copper ring, a second copper ring, a first connecting copper bar and a second connecting copper bar are fixedly arranged in the fixed shell to be electrified. The bottom of a device mounting shell is driven by a hydraulic oil cylinder to descend, so that a heating mounting disc, a screw fixing terminal plate and a C-shaped heating pipe are electrically heated, and stainless steel-based thick film heating materials at the top of the heating mounting disc are heated up to 800-1000 DEG C. Meanwhile, the bottom of the device mounting shell is driven by the hydraulic oil cylinder to descend, and the temperature of the stainless steel-based thick film heating materials is lowered. The top of the stainless steel-based thick film heating material is subjected to pressure casting through the pressure casting mounting plate and the pressure casting mold plate; through the design that the spring damper slowly separates the die-casting die plate from the top of the stainless steel-based thick film heating material to prevent the formed stainless steel-based thick film from being damaged due to block demolding, the efficiency and quality of the stainless steel-based thick film heating process of the stainless steel-based thick film heating assembly are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heating assembly technical field, concretely is a stainless steel base thick film heating assembly. BACKGROUND

[0002] Thick film heater is a new heating device, is widely used in electric kettle, electric water heater, electric iron etc. Thick film heater compares with traditional electric heating wire, has power density high, heat dissipation area big, safe, energy -conserving etc. advantages. The existing electric heating device usually utilizes conventional electric heating wire to heat, and the electric heating wire is slow in heating speed, and heat loss is serious, and is easy to age, and the heating wire is easy to cause safety problem when dry burning.

[0003] In the utility model discloses a stainless steel base thick film heating assembly in Chinese utility model patent application publication CN221202777U specification, the shell one end intercommunication is equipped with two groups of heating tube, and each group of heating tube includes stainless steel thick film heating tube, the outer surface of stainless steel thick film heating tube is equipped with insulating medium slurry layer, and the insulating medium slurry layer includes lower insulating medium layer, upper insulating medium layer, and the lower insulating medium layer, upper insulating medium layer between being equipped with resistance heating layer, and the resistance heating layer includes the first electrode, second electrode, third electrode that are arranged in curve type, and the first electrode, second electrode, third electrode one end between being equipped with fourth electrode;The stainless steel thick film heating tube is equipped with spiral pipe structure in, and the spiral pipe structure outer surface and stainless steel thick film heating tube inner surface between forming several spiral channels, and the stainless steel thick film heating tube one end is equipped with water inlet and the other end is equipped with water outlet. Advantage: simple structure, high heating efficiency, power adjustable, long service life, safe, but the device does not solve the problem of improving the efficiency and quality of the stainless steel base thick film heating process of the stainless steel base thick film heating assembly, and therefore we propose a stainless steel base thick film heating assembly. UTILITY MODEL CONTENTS

[0004] The utility model discloses a stainless steel base thick film heating assembly to solve the problem of improving the efficiency and quality of the stainless steel base thick film heating process of the stainless steel base thick film heating assembly in the background art.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] The utility model provides a stainless steel base thick film heating assembly, including fixed casing, the fixed casing inside fixedly arranged with main body mechanism, the fixed casing top fixedly arranged with control mechanism, the fixed casing bottom fixedly arranged with support mechanism, the fixed casing surface movable arrangement has the guard door, the main body mechanism includes ceramic cavity, conduction heating plate, hydraulic oil cylinder, the fixed casing inside fixedly arranged with ceramic cavity, the ceramic cavity inside fixedly arranged with conduction heating plate, the conduction heating plate top fixedly arranged with hydraulic oil cylinder, the hydraulic oil cylinder bottom fixedly arranged with device installation shell.

[0007] Preferably, the bottom of the conduction heating plate is fixedly provided with a heating mounting disc, the inside of the heating mounting disc is fixedly provided with a screw fixed terminal plate, the bottom of the screw fixed terminal plate is fixedly provided with a C-shaped heating pipe, both ceramic connecting ends of the C-shaped heating pipe, the bottom of the heating mounting disc is fixedly provided with a square support plate, the top of the square support plate is fixedly provided with a first copper ring, the bottom of the first copper ring is fixedly provided with a first connecting copper strip, the inside of the first copper ring is fixedly provided with a second copper ring, the device installation shell is lowered by the hydraulic oil cylinder, so that the die casting mounting plate and the die casting mold plate die cast the stainless steel base thick film heating material on the top.

[0008] Preferably, the bottom of the second copper ring is fixedly provided with a second connecting copper strip, the inside of the second copper ring is fixedly provided with a support copper column, the bottom of the first connecting copper strip and the second connecting copper strip is fixedly provided with a third connecting copper strip, the first connecting copper strip, the second connecting copper strip, the other end away from the first copper ring and the second copper ring and the one end of the third connecting copper strip are all fixedly provided with three connecting coils, the connecting coils are zero line, fire line and ground wire, one end of the three connecting coils penetrating out of the ceramic cavity is fixedly provided with a connecting plug, the first copper ring, the second copper ring, the first connecting copper strip and the second connecting copper strip are powered according to the principle that the connecting coils are zero line, fire line and ground wire, so that the heating mounting disc, the screw fixed terminal plate and the C-shaped heating pipe are electrically heated, and therefore the stainless steel base thick film heating material on the top of the heating mounting disc is heated up to 800 to 1000 degrees.

[0009] Preferably, the inside of the device installation shell is fixedly provided with a plurality of spring dampers, the bottom of the spring dampers is fixedly provided with a die casting mounting plate, the bottom of the die casting mounting plate is movably provided with a die casting mold plate, after die casting, the structure of the die casting mold plate and the stainless steel base thick film heating material on the top is separated slowly by the spring dampers to prevent the formed stainless steel base thick film from being damaged due to the ejection of the structure.

[0010] Preferably, the control mechanism includes a control box and a control screen, the control screen is fixedly arranged on the top of the control box, and the control screen is fixedly arranged on one side of the control button group. The control screen and the control button group are electrically installed on the top of the control box, which is convenient for better controlling the stainless steel thick film heating through the control mechanism.

[0011] Preferably, the support mechanism includes a first group of support legs and a second group of support legs, the first group of support legs is fixedly arranged on one side of the second group of support legs, and the first group of support legs and the second group of support legs are fixedly arranged on the bottom of the anti-skid pad. The anti-skid pad is made of rubber or silicone material, which is conducive to better improving the stability of the stainless steel thick film heating through the support mechanism.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. The stainless steel thick film heating assembly is opened by the user, the stainless steel thick film heating material is placed on the top of the heating mounting disc, the connecting plug is connected to start the stainless steel thick film heating assembly, the first copper ring, the second copper ring, the first connecting copper strip and the second connecting copper strip are powered according to the principle that the connecting coil is zero line, fire line and ground line, and the heating mounting disc, the screw fixed terminal plate and the C-shaped heating pipe are electrically heated. Therefore, the stainless steel thick film heating material on the top of the heating mounting disc is heated to 800 to 1000 degrees. At the same time, the device mounting shell bottom is driven by the hydraulic oil cylinder to descend, so that the die casting mounting plate and the die casting tool plate are used to die cast the top of the stainless steel thick film heating material. After die casting, the spring damper is used to slowly separate the structure of the die casting tool plate and the top of the stainless steel thick film heating material to prevent the formed stainless steel thick film from being damaged due to demolding. The combination design improves the efficiency and quality of the stainless steel thick film heating process of the stainless steel thick film heating assembly.

[0014] 2. The stainless steel thick film heating assembly is convenient to control and improve the stability of the stainless steel thick film heating through the combination design of the control mechanism and the support mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the stainless steel thick film heating assembly of the utility model;

[0016] Figure 2 It is a three-dimensional structure schematic view of the fixed shell, the ceramic cavity and the third connecting copper strip of the utility model;

[0017] Figure 3The utility model discloses a conductive heating plate, heating mounting disc, screw fixed terminal plate, C type heating pipe, ceramic connecting end, square support plate, first copper ring, first connecting copper strip, second copper ring, second connecting copper strip, support copper column, connection coil three -dimensional split structure schematic diagram for the utility model discloses a hydraulic oil cylinder and device installation shell internal section structure schematic diagram.

[0018] Figure 4 The utility model discloses a hydraulic oil cylinder and device installation shell internal section structure schematic diagram.

[0019] In the drawing: 11, fixed shell; 2, protection door; 3, ceramic cavity; 4, conductive heating plate; 5, hydraulic oil cylinder; 6, device installation shell; 7, heating mounting disc; 8, screw fixed terminal plate; 9, C type heating pipe; 10, ceramic connecting end; 11, square support plate; 12, first copper ring; 13, first connecting copper strip; 14, second copper ring; 15, second connecting copper strip; 16, support copper column; 17, third connecting copper strip; 18, connection coil; 19, connection plug; 20, spring damper; 21, die casting mounting plate; 22, die casting fixture plate; 23, control box; 24, control screen; 25, control button group; 26, first group of support legs; 27, second group of support legs; 28, antiskid pad. DETAILED DESCRIPTION

[0020] The utility model discloses an embodiment will be combined with the drawing in the embodiment of the utility model, the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment only is a part of embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the ordinary skill in the art obtains without making the creative labor are within the scope of the utility model protection.

[0021] Please refer to Figures 1-4 The utility model discloses a stainless steel base thick film heating assembly technical scheme:

[0022] A stainless steel base thick film heating assembly, including fixed shell 1, the main body mechanism is fixedly arranged in fixed shell 1, the control mechanism is fixedly arranged at the top of fixed shell 1, the support mechanism is fixedly arranged at the bottom of fixed shell 1, the protection door 2 is movably arranged on the surface of fixed shell 1, and the main body mechanism includes ceramic cavity 3, conductive heating plate 4 and hydraulic oil cylinder 5, ceramic cavity 3 is fixedly arranged in the fixed shell, conductive heating plate 4 is fixedly arranged in ceramic cavity 3, hydraulic oil cylinder 5 is fixedly arranged at the top of conductive heating plate 4, and device installation shell 6 is fixedly arranged at the bottom of hydraulic oil cylinder 5.

[0023] In this embodiment, preferably, a heating mounting plate 7 is fixedly installed at the bottom of the conductive heating plate 4, a screw fixing terminal plate 8 is fixedly installed inside the heating mounting plate 7, a C-shaped heating tube 9 is fixedly installed at the bottom of the screw fixing terminal plate 8, two ceramic connecting ends 10 of the C-shaped heating tube 9 are fixedly installed, a square support plate 11 is fixedly installed at the bottom of the heating mounting plate 7, a first copper ring 12 is fixedly installed at the top of the square support plate 11, a first connecting copper strip 13 is fixedly installed at the bottom of the first copper ring 12, and a second copper ring 14 is fixedly installed inside the first copper ring 12. The bottom of the device mounting shell 6 is lowered by the hydraulic cylinder 5, thereby die-casting the top of the stainless steel base thick film heating material on the die-casting mounting plate 21 and the die-casting mold plate 22.

[0024] In this embodiment, preferably, a second connecting copper strip 15 is fixedly disposed at the bottom of the second copper ring 14, and a supporting copper column 16 is fixedly disposed inside the second copper ring 14. A third connecting copper strip 17 is fixedly disposed at the bottom of the first connecting copper strip 13 and the second connecting copper strip 15. Three connecting coils 18 are fixedly disposed at the other end of the first connecting copper strip 13 and the second connecting copper strip 15 away from the first copper ring 12 and the second copper ring 14 and at one end of the third connecting copper strip 17. The connecting coils 18 are neutral wire, live wire and ground wire. A connecting plug 19 is fixedly disposed at one end of the three connecting coils 18 that passes through the ceramic cavity 3. According to the principle that the connecting coils 18 are neutral wire, live wire and ground wire, the first copper ring 12, the second copper ring 14, the first connecting copper strip 13 and the second connecting copper strip 15 are energized, thereby electrically heating the heating mounting plate 7, the screw fixing terminal plate 8 and the C-shaped heating tube 9. Therefore, the stainless steel base thick film heating material on the top of the heating mounting plate 7 is heated to a temperature of up to 800 to 1000 degrees.

[0025] In this embodiment, preferably, a plurality of spring dampers 20 are fixedly installed inside the device mounting shell 6. A die-casting mounting plate 21 is fixedly installed at the bottom of the spring damper 20. A die-casting mold plate 22 is movably installed at the bottom of the die-casting mounting plate 21. After die-casting, the structure at the top of the die-casting mold plate 22 and the stainless steel base thick film heating material is slowly separated by the spring damper 20 to prevent the formed stainless steel base thick film from being damaged due to block demolding.

[0026] In this embodiment, preferably, the control mechanism includes a control box 23 and a control screen 24. The control screen 24 is fixedly mounted on the top of the control box 23, and a control button group 25 is fixedly mounted on one side of the control screen 24. Both the control screen 24 and the control button group 25 are electrically mounted on the top of the control box 23, which facilitates better control of the stainless steel-based thick film heating through the control mechanism.

[0027] In the embodiment, preferably, the supporting mechanism comprises a first set of supporting legs 26 and a second set of supporting legs 27, the first set of supporting legs 26 is fixedly provided with the second set of supporting legs 27 on one side, and the bottom of each of the first set of supporting legs 26 and the second set of supporting legs 27 is fixedly provided with a non-slip pad 28, which is made of rubber or silicone material and is beneficial to better improve the stability of the stainless steel-based thick film heating through the supporting mechanism.

[0028] In use, the user opens the protection door 2, places the stainless steel-based thick film heating material on the top of the heating mounting disc 7, connects the plug 19 to start the stainless steel-based thick film heating assembly, opens the Q through the control screen 24 and the control button group 25, and powers the first copper ring 12, the second copper ring 14, the first connecting copper strip 13, and the second connecting copper strip 15 according to the principle of zero line, fire line, and ground line of the connecting coil 18, so as to electrically heat the heating mounting disc 7, the screw-fixed terminal plate 8, and the C-shaped heating pipe 9, thereby heating the stainless steel-based thick film heating material on the top of the heating mounting disc 7 up to 800 to 1000 degrees. At the same time, the device mounting shell 6 is driven by the hydraulic oil cylinder 5 to descend from the bottom, so as to press the die-casting mounting plate 21 and the die-casting mold plate 22 on the top of the stainless steel-based thick film heating material, and after the die-casting is completed, the spring damper 20 slowly separates the structure on the top of the stainless steel-based thick film heating material and the die-casting mold plate 22 to prevent the formed stainless steel-based thick film from being damaged due to demolding.

[0029] The basic principle, main features, and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements of the stainless steel-based thick film heating assembly can be made, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A stainless steel-based thick film heating assembly, comprising a fixed housing (1), characterized in that; The fixed housing (1) has a main body mechanism fixedly installed inside, a control mechanism fixedly installed on the top of the fixed housing (1), a support mechanism fixedly installed on the bottom of the fixed housing (1), and a protective door (2) movably installed on the surface of the fixed housing (1). The main body mechanism includes a ceramic cavity (3), a conductive heating plate (4), and a hydraulic cylinder (5). The fixed housing has a ceramic cavity (3) fixedly installed inside, a conductive heating plate (4) fixedly installed inside, a hydraulic cylinder (5) fixedly installed on the top of the conductive heating plate (4), and a device mounting shell (6) fixedly installed on the bottom of the hydraulic cylinder (5).

2. The stainless steel-based thick film heating assembly according to claim 1, characterized in that: The bottom of the conductive heating plate (4) is fixedly provided with a heating mounting plate (7), and a screw fixing terminal plate (8) is fixedly provided inside the heating mounting plate (7). A C-shaped heating tube (9) is fixedly provided at the bottom of the screw fixing terminal plate (8). The C-shaped heating tube (9) has two ceramic connecting ends (10). A square support plate (11) is fixedly provided at the bottom of the heating mounting plate (7). A first copper ring (12) is fixedly provided at the top of the square support plate (11). A first connecting copper strip (13) is fixedly provided at the bottom of the first copper ring (12). A second copper ring (14) is fixedly provided inside the first copper ring (12).

3. The stainless steel-based thick film heating assembly according to claim 2, characterized in that: A second connecting copper strip (15) is fixedly installed at the bottom of the second copper ring (14). A supporting copper column (16) is fixedly installed inside the second copper ring (14). A third connecting copper strip (17) is fixedly installed at the bottom of the first connecting copper strip (13) and the second connecting copper strip (15). Three connecting coils (18) are fixedly installed at the other end of the first connecting copper strip (13), the second connecting copper strip (15) away from the first copper ring (12), the second copper ring (14) and the third connecting copper strip (17). The connecting coils (18) are neutral wire, live wire and ground wire. A connecting plug (19) is fixedly installed at one end of the three connecting coils (18) that passes through the ceramic cavity (3).

4. The stainless steel-based thick film heating assembly according to claim 1, characterized in that: The device mounting shell (6) is fixedly provided with a number of spring dampers (20), and a die-casting mounting plate (21) is fixedly provided at the bottom of the spring damper (20). A die-casting mold plate (22) is movably provided at the bottom of the die-casting mounting plate (21).

5. A stainless steel-based thick film heating assembly according to claim 1, characterized in that: The control mechanism includes a control box (23) and a control screen (24). The control screen (24) is fixedly installed on the top of the control box (23), and a control button group (25) is fixedly installed on one side of the control screen (24). The control screen (24) and the control button group (25) are both electrically installed on the top of the control box (23).

6. The stainless steel-based thick film heating assembly according to claim 1, characterized in that: The support mechanism includes a first set of support legs (26) and a second set of support legs (27). The second set of support legs (27) is fixedly installed on one side of the first set of support legs (26). Anti-slip pads (28) are fixedly installed at the bottom of both the first set of support legs (26) and the second set of support legs (27). The anti-slip pads (28) are made of rubber or silicone material.

Citation Information

Patent Citations

  • Stainless steel-based thick film heating assembly

    CN221202777U