Disinfection device for processing frozen fish slices

By combining a transmission mechanism, flotation rollers, aerators, and servo motors, impurities are floated using the impact force of air bubbles, and the conveyor belt is kept dry by sponge rollers and scrapers. This solves the problems of long cleaning time and water waste in frozen fish fillets, achieving efficient cleaning and improved product quality.

CN224022838UActive Publication Date: 2026-03-24YANTAI DAFENG FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing methods for cleaning frozen fish fillets are time-consuming and wasteful of water, and cannot achieve efficient cleaning.

Method used

The system employs a transmission mechanism, flotation rollers, turning rollers, aerators, and servo motors to float impurities using the impact force of air bubbles. It also uses sponge rollers and scrapers to keep the conveyor belt dry, and combines this with hot air drying to achieve efficient cleaning.

Benefits of technology

It effectively removes impurities from the surface of fish fillets, reduces residue, extends shelf life, and enhances product quality and market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of frozen fish fillet processing, and discloses a disinfection device for frozen fish fillet processing, which comprises a disinfection tank, the rear end of the disinfection tank is fixedly connected with uniformly distributed shells, the rear end of each shell is fixedly connected with a third servo motor, and the output end of each third servo motor is provided with a transmission mechanism. The front end of the transmission mechanism at the top of one side is fixedly connected with a flotation roller, the front ends of the transmission mechanisms at the bottoms of the other side and one side are fixedly connected with turning rollers, one side of the disinfection tank penetrates through and is slidably connected with a mounting plate, and one side of the mounting plate is fixedly connected with a filter plate. According to the device, the transmission mechanism, the flotation roller, the turning and throwing roller, the mounting plate, the filter plate, the first servo motor, the driving gear, the gear ring, the aeration machine, the aeration pipe, the aeration head and the third servo motor are matched, so that impurities on the surface of water can be effectively floated, residues of the impurities in a disinfection tank are reduced, and the impurities are prevented from being attached to fillets again.
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Description

Technical Field

[0001] This utility model relates to the field of frozen fish fillet processing technology, specifically a disinfection device for frozen fish fillet processing. Background Technology

[0002] Frozen fish fillets are made by freezing fresh fish after careful processing. Using fresh fish as the raw material, the fish is first slaughtered by professionals, who remove the head, internal organs, and bones, leaving only the fish meat. The fish meat is then cleaned and trimmed to ensure its superior quality. Through these processes, the fresh fish meat is quickly frozen to lock in its original nutrients and freshness. Common frozen fish fillets on the market include basa fish fillets and sole fillets. They are tender, boneless, and versatile in cooking methods, easily prepared by boiling, steaming, pan-frying, or hot pot, adding deliciousness to people's tables. They are a favorite ingredient for both kitchen novices and culinary experts.

[0003] In existing technology, the method for cleaning frozen fish fillets is running water rinsing. First, take the frozen fish fillets out of the freezing environment and place them in a clean vegetable washing basket or strainer. Prepare a large sink or basin, then turn on the tap and adjust the water flow to a uniform state, allowing the water to slowly rinse the frozen fish fillets to gradually thaw them. While rinsing, turn the fish fillets over appropriately to ensure that all parts are fully in contact with the water flow. This can not only speed up the thawing process but also wash away impurities attached to the surface of the fish fillets.

[0004] Thawing frozen fish fillets takes time, and the process requires constant manual turning to ensure every part is rinsed, making the entire cleaning process quite time-consuming. Continuous rinsing with running water also results in a significant waste of water resources and makes it impossible to clean frozen fish fillets efficiently. To address these issues, a disinfection device for processing frozen fish fillets is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a disinfection device for processing frozen fish fillets, which solves the problem of the inability to efficiently clean frozen fish fillets in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a disinfection device for processing frozen fish fillets, comprising a disinfection tank, a uniformly distributed outer shell fixedly connected to the rear end of the disinfection tank, a third servo motor fixedly connected to the rear end of the outer shell, a transmission mechanism provided at the output end of the third servo motor, flotation rollers fixedly connected to the front end of the transmission mechanism on one side of the top, and turning rollers fixedly connected to the front end of the transmission mechanism on the other side and one side of the bottom, an installation plate penetrating and slidably connected to one side of the disinfection tank, a filter plate fixedly connected to one side of the installation plate, a first servo motor fixedly connected to the bottom of the disinfection tank, a drive gear fixedly connected to the output end of the first servo motor, an aerator fixedly connected to one side of the front end of the disinfection tank, an aeration pipe fixedly connected to the output end of the aerator, a gear ring penetrating and rotatably connected to the top of each aeration pipe, an aeration head penetrating and fixedly connected to the top of each gear ring, a second servo motor fixedly connected to the rear end of the disinfection tank, and a disassembly assembly provided in the middle of the inner wall of the disinfection tank.

[0007] By adopting the above technical solution, the transmission mechanism consists of two pulleys and a belt. The characteristics of the belt cause the middle pulley to drive the two pulleys on both sides to rotate simultaneously in the same direction. The rotation of the flotation roller can float impurities on the water surface.

[0008] As a further description of the above technical solution: the disassembly assembly includes three limiting rods, each of which is rotatably connected to the middle of the inner wall of the disinfection pool, and one of the limiting rods is fixedly connected to the output end of the second servo motor. The rear end of the outer ring of each limiting rod is penetrated and fixedly connected to a first gear, and the outer ring of each limiting rod is penetrated and slidably connected to a sponge roller.

[0009] By adopting the above technical solution, the rotation of the limiting rod drives the sponge roller to rotate through the cooperation between the limiting rod and the sponge roller.

[0010] As a further description of the above technical solution: a limiting plate is slidably connected through the other side of the front end of the disinfection pool, and the inner wall of the limiting plate is rotatably connected to the sponge roller.

[0011] By adopting the above technical solution, the limiting plate limits the other end of the sponge roller to prevent the sponge roller from slipping off.

[0012] As a further description of the above technical solution: a fixing plate is fixedly connected to the middle of one side of the inner wall of the disinfection pool, and a collection plate is fixedly connected to one side of the fixing plate.

[0013] By adopting the above technical solution, the collection plate can collect the disinfectant that has been scraped off.

[0014] As a further description of the above technical solution: springs are fixedly connected to the inner walls of the fixing plates, and scrapers are fixedly connected to the tops of the springs.

[0015] By adopting the above technical solution, the scraper can wipe the bottom of the conveyor belt in the drying area.

[0016] As a further description of the above technical solution: a portion of the conveyor belt is fixedly connected to the inner wall of the disinfection pool, and baffles are fixedly connected to the outer wall of the conveyor belt in the middle.

[0017] By adopting the above technical solution, the baffle can prevent frozen fish fillets from falling off.

[0018] As a further description of the above technical solution: a hot air blower is provided at the top of the disinfection pool, and drying nozzles are fixedly connected to the top of the inner wall of the disinfection pool.

[0019] By adopting the above technical solution, the hot air blower can deliver hot airflow into the disinfection tank.

[0020] As a further description of the above technical solution: a feed inlet is fixedly connected through the top of one side of the disinfection pool, and an end cap is slidably connected through the other side of the disinfection pool.

[0021] By adopting the above technical solution, frozen fish fillets can be placed in the feed inlet.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. The present invention provides a disinfection device for processing frozen fish fillets. Firstly, through the cooperation of the transmission mechanism, flotation roller, turning roller, mounting plate, filter plate, first servo motor, drive gear, gear ring, aerator, aeration pipe, aeration head, and third servo motor, the bubbles generated by the aeration head can remove impurities on the surface of the fish fillets by utilizing the upward impact force of the bubbles, making the impurities easier to detach. It can effectively float impurities on the water surface, separate impurities with a density less than water or with a certain degree of buoyancy, reduce the residue of impurities in the disinfection tank, and prevent impurities from re-attaching to the fish fillets.

[0024] 2. The disinfection device for processing frozen fish fillets provided by this utility model, through the cooperation of spring, scraper, collecting plate, second servo motor, first gear, limit rod, sponge roller and limit plate, keeps the conveyor belt in a dry environment, which is not conducive to the growth of bacteria and microorganisms. This creates a relatively hygienic condition for the processing and conveying of frozen fish fillets, which helps to extend the shelf life of frozen fish fillets and improve product quality and market competitiveness. Attached Figure Description

[0025] Figure 1 This is a cross-sectional view of the disinfection pool of this utility model;

[0026] Figure 2 This is an exploded view of the outer shell of this utility model;

[0027] Figure 3 This is a three-dimensional cross-sectional view of the gear ring of this utility model;

[0028] Figure 4 This is an exploded view of the sponge roller of this utility model.

[0029] Legend:

[0030] 1. Disinfection tank; 2. Conveyor belt; 3. Hot air blower; 4. Drying nozzle; 5. Feed inlet; 6. Outer shell; 7. Transmission mechanism; 8. Flotation roller; 9. Turning roller; 10. Mounting plate; 11. Filter plate; 12. First servo motor; 13. Drive gear; 14. Gear ring; 15. Aerator; 16. Aeration pipe; 17. Aeration head; 18. Fixing plate; 19. Spring; 20. Scraper; 21. Collection plate; 22. Second servo motor; 23. First gear; 24. Limiting rod; 25. Sponge roller; 26. Limiting plate; 27. Baffle; 28. End cap; 29. ​​Third servo motor. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0033] Reference Figure 1 This utility model discloses a disinfection device for processing frozen fish fillets, comprising a disinfection tank 1, with a partially uniform conveyor belt 2 fixedly connected to the inner wall of the disinfection tank 1 for transporting frozen fish fillets. Baffles 27 are fixedly connected to the outer wall of the conveyor belt 2 to block the frozen fish fillets and prevent them from falling. A hot air blower 3 is installed at the top of the disinfection tank 1, and drying nozzles 4 are fixedly connected to the top of the inner wall of the disinfection tank 1. The hot air inside the disinfection tank 1 dries the frozen fish fillets through the drying nozzles 4. A feed inlet 5 is fixedly connected to one side of the top of the disinfection tank 1, and an end cap 28 is slidably connected to the other side of the disinfection tank 1. By opening the end cap 28, the moisture scraped by the scraper 20 can be treated.

[0034] Reference Figures 1-3A uniformly distributed outer shell 6 is fixedly connected to the rear end of the disinfection tank 1. A third servo motor 29 is fixedly connected to the rear end of the outer shell 6. A transmission mechanism 7 is provided at the output end of the third servo motor 29. The third servo motor 29 drives the pulley in the middle of the transmission mechanism 7 to rotate. A flotation roller 8 is fixedly connected to the front end of the transmission mechanism 7 on one side of the top. The flotation roller 8 can float impurities on the surface of the disinfection tank 1. A turning roller 9 is fixedly connected to the front end of the transmission mechanism 7 on the other side and one side of the bottom. A mounting plate 10 is slidably connected through one side of the disinfection tank 1. A filter plate 11 is fixedly connected to one side of the mounting plate 10. A first servo motor is fixedly connected to the bottom of the disinfection tank 1. 12. A drive gear 13 is fixedly connected to the output end of the first servo motor 12. The drive of the first servo motor 12 causes the drive gear 13 to rotate. An aerator 15 is fixedly connected to one side of the front end of the disinfection tank 1. An aeration pipe 16 is fixedly connected to the output end of the aerator 15. A gear ring 14 is rotatably connected through the top of each aeration pipe 16. The aerator 15 supplies air to the inside of the gear ring 14 through the aeration pipe 16. An aeration head 17 is fixedly connected through the top of each gear ring 14. The aeration head 17 can disperse the air into tiny bubbles, making them evenly distributed in the disinfectant solution, increasing the contact area between oxygen and disinfectant solution, thereby improving the oxygen dissolution efficiency. , A second servo motor 22 is fixedly connected to the rear end of the disinfection pool 1, and a disassembly assembly is provided in the middle of the inner wall of the disinfection pool 1.

[0035] Reference Figure 1 and Figure 4 The disassembly assembly includes three limiting rods 24, each rotatably connected to the inner wall of the disinfection pool 1. One limiting rod 24 is fixedly connected to the output end of the second servo motor 22, which drives the left limiting rod 24 to rotate. A first gear 23 is passed through and fixedly connected to the rear end of each limiting rod 24, and the first gears 23 mesh with each other. A sponge roller 25 is passed through and slidably connected to the outer ring of each limiting rod 24, allowing for wiping of the conveyor belt 2. The front end of the disinfection pool 1 also has... A limiting plate 26 is slidably connected through one side, and the inner wall of the limiting plate 26 is rotatably connected to the sponge roller 25. The limiting plate 26 can limit the sponge roller 25. A fixing plate 18 is fixedly connected to the middle of one side of the inner wall of the disinfection pool 1. A collection plate 21 is fixedly connected to one side of the fixing plate 18. The collection plate 21 can collect the water on the conveyor belt 2. Springs 19 are fixedly connected to the inner wall of the fixing plate 18. A scraper 20 is fixedly connected to the top of the springs 19. The scraper 20 can dry the conveyor belt 2 in the drying area.

[0036] Working Principle: First, frozen fish fillets are fed into the feed inlet 5 and then conveyed by the conveyor belt 2. During the conveying process, the drive gear 13 is rotated by the first servo motor 12. Through the meshing between the gear and the gear ring 14, the gear ring 14 rotates accordingly. Oxygen is supplied to the aeration pipe 16 by the aerator 15, causing the gear ring 14 to aerate a large number of bubbles into the disinfection tank 1 through the aeration head 17. The impact force generated by these bubbles during their ascent blows away dirt and impurities on the surface of the fish fillets, making it easier for dirt originally attached to the fish fillets to detach, thus facilitating the cleaning of the frozen fish fillets. The pulley in the middle of the transmission mechanism 7 is driven by the third servo motor 29 to rotate. Due to the characteristics of the belt, the pulleys on both sides rotate accordingly. The rotation of the pulleys drives the flotation roller 8 and the turning roller 9 to rotate. The rotation of the flotation roller 8 floats the impurities on the water surface, which are then filtered through the filter plate 11. Finally, the filtered disinfectant is sent back into the disinfection tank 1 by the water pump, thereby achieving... For recycling, the rotation of the turning roller 9 can turn the frozen fish fillets over, facilitating cleaning and disinfection. When the filter plate 11 needs to be disassembled for collection, it can be disassembled by rotating the bolts at the mounting plate 10. The frozen fish fillets can be dried by the cooperation between the hot air blower 3 and the drying nozzle 4. The spring 19 is released by pressure, which can make the scraper 20 stick to the surface of the conveyor belt 2 and scrape the conveyor belt 2, so that the scraped rainwater enters the collection plate 21. Then, the second servo motor 22 drives the first limit rod 24 to rotate. Through the meshing between the first gear 23, the other two limit rods 24 rotate accordingly, so that the sponge roller 25 can wipe the surface of the conveyor belt 2 and keep the conveyor belt 2 dry. When the sponge roller 25 needs to be disassembled, the limit plate 26 can be disassembled by rotating the bolts of the limit plate 26, and then the sponge roller 25 can be slid out, so that the sponge roller 25 can be quickly replaced.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A disinfection device for processing frozen fish fillets, comprising a disinfection tank (1), characterized in that: The disinfection tank (1) is fixedly connected to a uniformly distributed outer shell (6) at its rear end. A third servo motor (29) is fixedly connected to the rear end of the outer shell (6). A transmission mechanism (7) is provided at the output end of the third servo motor (29). A flotation roller (8) is fixedly connected to the front end of the transmission mechanism (7) on one side of the top. A turning roller (9) is fixedly connected to the front end of the transmission mechanism (7) on the other side and the bottom of one side. An installation plate (10) is slidably connected through one side of the disinfection tank (1). A filter plate (11) is fixedly connected to one side of the installation plate (10). The bottom of the disinfection tank (1) A first servo motor (12) is fixedly connected to the front end of the disinfection tank (1). A drive gear (13) is fixedly connected to the output end of the first servo motor (12). An aerator (15) is fixedly connected to one side of the front end of the disinfection tank (1). An aeration pipe (16) is fixedly connected to the output end of the aerator (15). A gear ring (14) is rotatably connected through the top of the aeration pipe (16). An aeration head (17) is fixedly connected through the top of the gear ring (14). A second servo motor (22) is fixedly connected to the rear end of the disinfection tank (1). A disassembly assembly is provided in the middle of the inner wall of the disinfection tank (1).

2. The disinfection device for processing frozen fish fillets according to claim 1, characterized in that: The disassembly assembly includes three limiting rods (24), each of which is rotatably connected to the middle of the inner wall of the disinfection pool (1), and one of the limiting rods (24) is fixedly connected to the output end of the second servo motor (22). The outer rear end of each limiting rod (24) is connected to a first gear (23), and the outer ring of each limiting rod (24) is connected to a sponge roller (25).

3. The disinfection device for processing frozen fish fillets according to claim 2, characterized in that: The front end of the disinfection pool (1) is slidably connected to a limiting plate (26), and the inner wall of the limiting plate (26) is rotatably connected to the sponge roller (25).

4. The disinfection device for processing frozen fish fillets according to claim 2, characterized in that: A fixing plate (18) is fixedly connected to the middle of one side of the inner wall of the disinfection pool (1), and a collection plate (21) is fixedly connected to one side of the fixing plate (18).

5. The disinfection device for processing frozen fish fillets according to claim 4, characterized in that: Springs (19) are fixedly connected to the inner wall of each fixed plate (18), and scrapers (20) are fixedly connected to the top of each spring (19).

6. The disinfection device for processing frozen fish fillets according to claim 1, characterized in that: The inner wall of the disinfection pool (1) is fixedly connected with a partially uniform conveyor belt (2), and the outer wall of the conveyor belt (2) is fixedly connected with baffles (27).

7. The disinfection device for processing frozen fish fillets according to claim 1, characterized in that: A hot air blower (3) is installed on the top of the disinfection pool (1), and a drying nozzle (4) is fixedly connected to the top of the inner wall of the disinfection pool (1).

8. The disinfection device for processing frozen fish fillets according to claim 1, characterized in that: The top of one side of the disinfection pool (1) is connected to a feed inlet (5) and the other side of the disinfection pool (1) is connected to an end cap (28).