Breathable mattress fabric

Abstract

The breathable mattress fabric sequentially comprises a contact surface, a supporting area and a base area from outside to inside, the contact surface comprises a first square protruding area, a first bevel edge protruding area, first breathable holes and a first base cloth area, and the base area comprises a second square protruding area, second breathable holes and a second base cloth area. The first air hole and the second air hole are oppositely arranged and located on the contact face, the first square protruding area and the first bevel edge protruding area are higher than the first base cloth area, and the second square protruding area is higher than the second base cloth area in the base area. The contact surface, the supporting area and the base area are formed by weaving the fibers, the contact surface and the base area form an opposite double-face structure, the contact surface and the base area both comprise the air holes, air convection is formed through the air holes, and therefore the air permeability of the fabric is improved, and the contact surface and the base area are woven to form the hexagonal protruding structure, so that the air permeability of the fabric is improved. The air circulation space is increased while the supporting force of the fabric on the human body is improved, so that water vapor generated by the human body is discharged.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of textile, more particularly, to a breathable mattress fabric. BACKGROUND

[0002] The conventional mattress fabric is knitted by the plain weft structure to form a single-layer structure, but the gap between the loops is small in the knitting process of the plain weft structure, so that the air has poor free flowability, which causes the moisture generated by the human body when using the mattress to be unable to be discharged in time, and thus the moisture is easily accumulated. SUMMARY

[0003] The utility model discloses a breathable mattress fabric, which is formed by fiber knitting to form a contact surface, a support area and a base area. The contact surface and the base area form a double-sided identical structure. Therefore, the contact surface and the base area both include breathable holes. Since the contact surface is opposite to the base area, the breathable holes between the contact surface and the base area are also opposite. When there is a driving force outside the fabric, the air around the fabric flows, which forms air convection through the breathable holes of the contact surface and the base area, thereby increasing the air permeability of the fabric. The contact surface and the base area are formed by knitting to form a hexagonal convex structure, which increases the air flow space on the surface of the contact surface and the base area, thereby promoting the discharge of the moisture generated by the human body. The support area is formed by knitting between the contact surface and the base area, which makes the density of the support area lower than that of the contact surface and the base area. When the breathable holes between the contact surface and the base area form convection, the resistance of the support area to the air convection between the contact surface and the base area is reduced.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a breathable mattress fabric, which comprises a contact surface, a support area and a base area from outside to inside in sequence. The contact surface comprises a first square convex area, a first bevel convex area, a first breathable hole and a first base cloth area. The base area comprises a second square convex area, a second breathable hole and a second base cloth area. The first breathable hole and the second breathable hole are oppositely arranged and located on the contact surface. The first square convex area and the first bevel convex area are higher than the first base cloth area and located on the base area. The second square convex area is higher than the second base cloth area.

[0005] The utility model is further provided with the contact surface and the base area being connected through the support area, and the contact surface being opposite to the base area.

[0006] The utility model further sets up, first square convex area is rectangle, first bevel convex area is parallelogram, with 4 first bevel convex area as a group, first square convex area is located in 4 first bevel convex area's middle, with same first square convex area connection's 4 first bevel convex area, left 2 first bevel convex area's short side is connected with first square convex area one side's long side, right 2 first bevel convex area's short side is connected with first square convex area other side's long side.

[0007] The utility model further sets up, with 4 first square convex area and 4 first bevel convex area as a group, first air hole is located in the center that 4 first square convex area and 4 first bevel convex area enclose.

[0008] The utility model further sets up, be located in contact surface, first square convex area and first bevel convex area's convex height is 3mm-5mm, be located in base area, second square convex area's convex height is 3mm-5mm.

[0009] The utility model further sets up, be located in contact surface, first air hole's longitudinal aperture H is 0.8mm-4mm, first air hole's transverse aperture L is 0.2mm-1mm.

[0010] The utility model further sets up, and fabric is with 12 line loop horizontal line as a group, and 1,3,4,5,6,7,9,10,11,12 line loop horizontal line is knitted to form contact surface with base area, and 2,8 line loop horizontal line is knitted to form support area.

[0011] The utility model further sets up, and 2,8 line loop horizontal line's horizontal density is 17cm / 50 needle, and 1,3,4,5,6,7,9,10,11,12 line loop horizontal line's horizontal density is 12.5cm / 50 needle.

[0012] Summarized above, the utility model has following beneficial effect:

[0013] The fabric is constructed by weaving fibers to form a contact surface, a support area, and a base area. The contact surface and base area form a double-sided structure through fiber weaving, and the weaving of the contact surface and base area creates a relative structure. Both the contact surface and base area are woven with ventilation holes, so when air flows around the fabric, the ventilation holes on both sides create air convection, thereby increasing the fabric's breathability and reducing the accumulation of moisture generated by the human body. Furthermore, the surfaces of the contact surface and base area form a three-dimensional hexagonal structure, increasing the air circulation space on the surfaces of the contact surface and thus increasing the fabric's breathability. A support area is formed between the contact surface and base area. During the weaving process, the density of the support area is lower than that of the contact surface and base area, so when air convection occurs through the ventilation holes on both sides, the support area does not increase resistance. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of a breathable mattress fabric in this embodiment;

[0015] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 This is a top view of a breathable mattress fabric in this embodiment;

[0017] Figure 4 for Figure 3 Enlarged view of point B in the middle;

[0018] Figure 5 This is a triangular configuration diagram of a breathable mattress fabric in this embodiment;

[0019] Figure 6 This is a weave diagram of a breathable mattress fabric in this embodiment.

[0020] Reference numerals: contact surface 20, first square protrusion area 201, first oblique protrusion area 202, first vent 203, first base fabric area 204, support area 30, base area 40, second square protrusion area 401, second vent 403, second base fabric area 404. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1As shown in Figure 6, this embodiment discloses a breathable mattress fabric, which includes a contact surface 20, a support area 30, and a base area 40 from the outside to the inside. The contact surface 20, support area 30, and base area 40 are woven to form a single layer of fabric. The fabric is arranged in groups of 12 loops. Because each loop in the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loops is woven on both the needle plate and the needle cylinder, the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loops are woven to form the contact surface 20 and the base area 40. (Referring to...) Figure 5 The needles on the needle plate knit the fabric to form the reverse side, while the needles on the cylinder knit the fabric to form the front side. Therefore, the reverse side is the base area 40, and the front side is the contact surface 20. Thus, in the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loop rows, the knitting of the knitting needles in the 1st and 7th loop rows forms the first ventilation vent 203, while the knitting of the purl needles in the 1st and 7th loop rows forms the second ventilation hole 403. In the 3rd, 6th, 9th, and 12th loop rows, because these rows are all loop knitting and floats, the knitting of the knitting needles in the 3rd, 6th, 9th, and 12th loop rows forms the first square raised area 201, while the knitting of the purl needles in the 3rd, 6th, 9th, and 12th loop rows forms the second square raised area 401. This is because the knitting of the knitting needles in the 4th, 5th, 10th, and 11th loop rows... The knitting consists of tuck stitches, loop stitches, and float stitches. Therefore, the tuck stitches and loop stitches in the 4th, 5th, 10th, and 11th loop rows form the first oblique protrusion area 202, while the tuck stitches and loop stitches in the 4th, 5th, 10th, and 11th loop rows form the oblique protrusion area of ​​the base area 40. The float stitches in the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loop rows form the first base fabric area 204, and the float stitches in the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loop rows form the second base fabric area 404. Therefore, the contact surface 20 includes the first square protrusion area 201, the first oblique protrusion area 202, the first vent 203, and the first base fabric area 204, and the base area 40 includes the second square protrusion area 401, the second vent 403, and the second base fabric area 404.

[0023] The first ventilation hole 203 and the second ventilation hole 403 are formed by the horizontal weaving of the 1st and 7th coils, and are symmetrically woven in the horizontal weaving of the 1st and 7th coils. Therefore, the first ventilation hole 203 and the second ventilation hole 403 are arranged opposite each other. When there is external force on the fabric, it will promote the airflow around the fabric. The first ventilation hole 203 is located on the contact surface 20, and the second ventilation hole 403 is located on the base area 40. The longitudinal diameter H of the first ventilation hole 203 is 0.8mm-4mm, preferably 2mm. The transverse diameter L of the first ventilation hole 203 is 0.2mm-1mm, preferably 0.5mm. Because the first ventilation hole 203 and the second ventilation hole 403 are opposite each other, and the first ventilation hole 203 and the second ventilation hole 403 are arranged symmetrically in the horizontal weaving of the 1st and 7th coils, the airflow around the fabric will be promoted. All three are formed by the same coils woven in a horizontal row. Therefore, the first vent 203 and the second vent 403 are of equal size. When the first vent 203 and the second vent 403 are located at the same size on the contact surface 20 and the base area 40, air convection is formed between the first vent 203 and the second vent 403. Furthermore, since the longitudinal aperture of the first vent 203 and the second vent 403 is four times the transverse aperture, the fabric can guide the air to form an orderly convection when air convection is formed on both sides, thereby promoting air circulation. The air circulation path inside the fabric on the contact surface 20 and the base area 40 is increased due to the air convection formed by the two vents. This allows the air to carry away the moisture inside the fabric during the air circulation process, thereby reducing the accumulation of water vapor inside the fabric. As a result, the fabric will not feel damp during long-term use and the service life of the fabric will be extended.

[0024] Because the first square protrusion area 201 and the second square protrusion area 401 are formed by weaving through the 3rd, 6th, 9th, and 12th coil rows, and the looping in the 3rd, 6th, 9th, and 12th coil rows is symmetrical, the first square protrusion area 201 and the second square protrusion area 401 are positioned opposite each other. The first oblique protrusion area 202 and the oblique protrusion area in the base area 40 are symmetrical by the looping and looping weaving of the 4th and 10th coil rows in the 4th, 5th, 10th, and 11th coil rows, and the looping and looping weaving of the 5th and 11th coil rows are symmetrical. Therefore, the first oblique protrusion area 202 and the oblique protrusion area in the base area 40 are... Regarding the configuration, since both the first base fabric area 204 and the second base fabric area 404 are floating threads, they are located on the contact surface 20. The first square protrusion area 201 and the first oblique protrusion area 202 are higher than the first base fabric area 204 and are located in the base area 40. The second square protrusion area 401 is higher than the second base fabric area 404 and is located on the contact surface 20. The protrusion height of the first square protrusion area 201 and the first oblique protrusion area 202 is 3mm-5mm, preferably 4mm, located in the base area 40. The protrusion height of the second square protrusion area 401 is 3mm-5mm, preferably 3mm-5mm. The height is 4mm, and the height of the beveled protrusion area of ​​the same base area 40 is also 4mm. The first square protrusion area 201 is rectangular, and the first beveled protrusion area 202 is parallelogram. Four first beveled protrusion areas 202 are grouped together. The first square protrusion area 201 is located in the middle of the four first beveled protrusion areas 202. Among the four first beveled protrusion areas 202 connected to the same first square protrusion area 201, the short sides of the two left first beveled protrusion areas 202 are connected to the long side of one side of the first square protrusion area 201, and the short sides of the two right first beveled protrusion areas 202 are connected to the long side of the other side of the first square protrusion area 201. And the four first square protrusion areas 201 are grouped together. The first ventilation hole 203 is located at the center surrounded by the four first square protrusions 201 and the four first oblique protrusions 202, and is therefore located on the contact surface 20. The first square protrusions 201 and the first oblique protrusions 202 form a three-dimensional hexagonal protrusion structure. The second square protrusion 401 and the oblique protrusions 402 in the base area 40 form a three-dimensional hexagonal protrusion structure. The hexagonal protrusion structure forms the same structure on both sides of the fabric. Therefore, there is a certain space inside the fabric, so that air can circulate through the channels formed by the hexagonal protrusion structure, thereby increasing the breathability of the fabric.

[0025] Because the first square protrusion 201 and the first oblique protrusion 202 are located on the contact surface 20, and the second square protrusion 401 and the oblique protrusion in the base area 40 are located on the base area 40, the contact surface 20 and the base area 40 are opposite each other. The contact surface 20 and the base area 40 are connected by the support area 30. Because the contact surface 20 and the base area 40 are formed by knitting the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loop rows, and in the 2nd loop row, all knit stitches are knitted into loops and all purl stitches are not knitted, and in the 8th loop row, all purl stitches are knitted into loops and all knit stitches are not knitted, the 2nd and 8th loop rows are plain weft knitted structures. However, because the 2nd and 8th loop rows are knitted in the 1st, 3rd, 4th, 5th, 6th, 7th, 9th, and 10th loop rows... Between the 11th and 12th loop rows, the conventional weft plain knit structure of the 2nd and 8th loop rows is changed. Because in the 2nd and 8th loop rows, when the contact surface 20 and the base area 40 are knitted to form the front and back sides, the front and back sides of the 2nd and 8th loop rows are not connected during knitting. Therefore, the 2nd and 8th loop rows knit to form the support area 30. However, because the horizontal density of the 2nd and 8th loop rows is 17cm / 50 stitches, and the horizontal density of the 1st, 4th, 5th, 6th, 7th, 9th, 10th, 11th, and 12th loop rows is 12.5cm / 50 stitches, the density of the support area 30 is lower than that of the contact surface 20 and the base area 40. Therefore, when air convection occurs between the contact surface 20 and the base area 40, the resistance of the support area 30 to air convection is reduced, thereby increasing the breathability of the fabric.

[0026] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A breathable mattress fabric, characterized in that, From the outside to the inside, it includes a contact surface (20), a support area (30), and a base area (40). The contact surface (20) includes a first square protrusion area (201), a first oblique protrusion area (202), a first vent (203), and a first base fabric area (204). The base area (40) includes a second square protrusion area (401), a second vent (403), and a second base fabric area (404). The first vent (203) and the second vent (403) are arranged opposite to each other and are located on the contact surface (20). The first square protrusion area (201) and the first oblique protrusion area (202) are higher than the first base fabric area (204) and are located in the base area (40). The second square protrusion area (401) is higher than the second base fabric area (404).

2. The breathable mattress fabric according to claim 1, characterized in that, The contact surface (20) is connected to the base region (40) through the support region (30), and the contact surface (20) is opposite to the base region (40).

3. The breathable mattress fabric according to claim 1, characterized in that, The first square protrusion area (201) is rectangular, and the first slanted protrusion area (202) is parallelogram. Four first slanted protrusion areas (202) are grouped together. The first square protrusion area (201) is located in the middle of the four first slanted protrusion areas (202). Among the four first slanted protrusion areas (202) connected to the same first square protrusion area (201), the short sides of the two first slanted protrusion areas (202) on the left are connected to the long side of one side of the first square protrusion area (201), and the short sides of the two first slanted protrusion areas (202) on the right are connected to the long side of the other side of the first square protrusion area (201).

4. The breathable mattress fabric according to claim 1, characterized in that, The four first square protrusions (201) and the four first oblique protrusions (202) are grouped together, and the first vent (203) is located at the center surrounded by the four first square protrusions (201) and the four first oblique protrusions (202).

5. The breathable mattress fabric according to claim 1, characterized in that, Located on the contact surface (20), the first square protrusion area (201) and the first oblique protrusion area (202) have a protrusion height of 3mm-5mm. Located on the base area (40), the second square protrusion area (401) has a protrusion height of 3mm-5mm.

6. The breathable mattress fabric according to claim 1, characterized in that, Located on the contact surface (20), the longitudinal diameter H of the first vent (203) is 0.8mm-4mm, and the transverse diameter L of the first vent (203) is 0.2mm-1mm.

7. The breathable mattress fabric according to claim 1, characterized in that, The fabric is made up of 12 rows of coils. The first, third, fourth, fifth, sixth, seventh, ninth, tenth, eleventh and twelfth rows of coils are woven to form the contact surface (20) and the base area (40). The second and eighth rows of coils are woven to form the support area (30).

8. The breathable mattress fabric according to claim 1, characterized in that, The horizontal density of the second and eighth coil rows is 17cm / 50 pins, and the horizontal density of the first, third, fourth, fifth, sixth, seventh, ninth, tenth, eleventh, and twelfth coil rows is 12.5cm / 50 pins.

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