Sorting and crushing device for sintered large raw materials

By designing a sorting and crushing device that combines a screen, a weighing device, and a pusher plate, the problem of low sorting efficiency for large sintering raw materials was solved, achieving efficient crushing processing, reducing labor intensity, and improving the quality of sintered ore.

CN224025234UActive Publication Date: 2026-03-24德龙钢铁有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, the sorting and crushing efficiency of large sintered raw materials on conveyor belts is low, resulting in high labor intensity and failing to meet production needs.

Method used

A sorting and crushing device including a crusher, a cleaning section, a bottom support section, and a screen is designed. Large pieces of raw material are sorted out by the screen, the accumulation is determined by a weighing device, and the electric cylinder pusher pushes the large pieces of raw material to the crusher for crushing. The crushed raw material falls back into the conveyor belt.

Benefits of technology

It reduced the labor intensity of workers, improved the sorting and crushing efficiency of large raw materials, ensured the permeability and mineralization of the sintering process, and improved the quality of sintered ore.

✦ Generated by Eureka AI based on patent content.

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Abstract

A sorting and crushing device for sintered large raw materials comprises a crusher, a material cleaning part, a bottom supporting part and a screen. The bottom bracing part stretches across the large belt and is arranged on the ground; the screen is arranged on the bottom supporting part and located under the discharging tail end of the small belt. The material cleaning part is arranged on the bottom supporting part; the crusher is suspended above the large belt through a support, and the crusher and the material cleaning part are located on the two sides of the bottom supporting part respectively in the direction of the center line of the large belt. According to the utility model, the sorting and crushing efficiency of sintered large raw materials is improved, and the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a sorting and crushing device, in particular to a device capable of screening and crushing large sintering raw materials on a belt, and belongs to the technical field of material sorting and crushing equipment. BACKGROUND

[0002] In the sintering process, the quality of raw materials plays a key role in the quality of sintered ore. After batching, the iron-containing materials are mixed into a mixture according to a certain ratio, and then fuel and solvent are added for mixing and granulation. The mixed material obtained after mixing and granulation controls the particle size composition. The mixed material is laid on the trolley and sintered by ignition and air extraction. At this time, the sintering process needs good and uniform air permeability, and the particle size composition of the mixed material plays a key role in air permeability. Good air permeability can improve the yield of sintered ore, while large pieces of material can damage the air permeability and uniformity of the mixed material. At the same time, the mixed material with uniform particle size has obvious effect on mineralization in the sintering process. Good mineralization can make the chemical composition of sintered ore uniform and qualified, and the strength index is good, which can improve the quality of sintered ore. Large pieces of material are not conducive to mineralization, and large pieces of material affect the chemical reaction and strength index in the sintering process. At present, large pieces of sintering raw materials on the belt are screened out by manual screening and then crushed and re-fed onto the belt. This process not only has high labor intensity, but also has low efficiency of sorting and crushing large pieces of raw materials, which cannot meet the needs of production. Therefore, a sorting and crushing device is needed to sort and crush large pieces of raw materials on the belt, thereby reducing the labor intensity of workers and improving the efficiency of sorting and crushing large pieces of raw materials. SUMMARY

[0003] The utility model aims at overcoming the defects of prior art, and provides a sintering large piece of raw material sorting and crushing device, which can not only reduce the labor intensity of workers, but also improve the sorting and crushing efficiency of large pieces of raw materials.

[0004] The problem of the utility model is solved by the following technical scheme:

[0005] A sintering large piece of raw material sorting and crushing device, comprising a crusher, a material cleaning part, a bottom support part and a screen mesh. The bottom support part is arranged on the ground across the large belt. The screen mesh is arranged on the bottom support part and located directly below the discharge end of the small belt. The material cleaning part is arranged on the bottom support part. The crusher is suspended above the large belt by a support, and the crusher and the material cleaning part are respectively located on both sides of the bottom support part along the center line direction of the large belt.

[0006] The above-mentioned sintering bulk raw material sorting and crushing device includes a base support comprising a square frame, guide rods, and weighing devices. The four corners of the square frame are mounted on the ground via brackets, with the square frame positioned directly above the large conveyor belt and directly below the end of the small conveyor belt. Holes are provided at the four corners of the upper surface of the square frame, and a weighing device is installed at the bottom of each hole. Guide rods are inserted into each hole, and the bottom ends of the guide rods are mounted on the weighing devices corresponding to their positions. The four corners of the lower surface of the screen are connected to the top ends of the four guide rods.

[0007] The above-mentioned sintered bulk raw material sorting and crushing device includes a cleaning section comprising an electric cylinder, a pusher plate, and a V-shaped baffle. The electric cylinder is mounted on the side wall of a square frame via a bracket, and the axis of the electric cylinder piston rod is parallel to the center line of the large belt. The end of the electric cylinder piston rod is connected to the pusher plate. The bottom surface of the pusher plate contacts the top surface of the screen, and the length of the pusher plate is the same as the length of the screen, with the length direction line of the pusher plate parallel to the length direction line of the screen. The maximum extension length of the electric cylinder piston rod is greater than the width of the screen. The V-shaped baffle is located at the top of the electric cylinder housing, with its tip pointing upwards.

[0008] In the above-mentioned sintered bulk raw material sorting and crushing device, the crusher is located directly below the end of the square frame away from the electric cylinder.

[0009] This invention effectively sorts large pieces of raw material through a screen, preventing them from falling directly from the small conveyor belt to the large conveyor belt. Then, the bottom support determines the amount of large material accumulated on the screen, and the cleaning section pushes the large pieces of raw material on the screen to the crusher for crushing. The crushed material then falls back onto the large conveyor belt. Attached Figure Description

[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0011] The list of labels in the diagram is as follows: 1. Crusher, 2. Screen, 3. Square frame, 4. Guide rod, 5. Electric cylinder, 6. Push plate, 7. V-shaped baffle. Detailed Implementation

[0012] See Figure 1The utility model discloses a crushing machine 1, clear material part, bottom support part and screen 2, bottom support part is set on the ground across big belt, and bottom support part is used for weighing screen 2, and further judges the how much of the big block material of accumulation on screen, judges whether the big block raw material on screen 2 needs to start clear material part and crushing machine 1 and carry out crushing treatment, screen 2 sets up on bottom support part, and screen 2 is located the just below of small belt unloading end, clear material part sets up on bottom support part, and clear material part is used for pushing the big block raw material of accumulation on screen 2 to crushing machine 1 and carries out crushing treatment, and the raw material of crushing machine 1 crushing re-naturally falls into big belt, crushing machine 1 is suspended to the top of big belt through support, and crushing machine 1 and clear material part are located the two sides of bottom support part along the center line direction of big belt respectively.

[0013] Bottom support part includes square frame 3, guide rod 4 and weigher, four corners of square frame 3 are set on the ground through support, and square frame 3 is located the just top of big belt, and square frame 3 is located the just below of small belt end, the four corners of square frame 3 upper end surface all are provided with hole, and the bottom end of each hole all is provided with weigher, and each hole all is inserted with guide rod 4, and the bottom end of guide rod 4 all sets on the weigher of position corresponding, the four corners of screen 2 lower end surface are connected with the top of four guide rods 4 respectively, the weight change on screen can be known through the data of each weigher, when the weight on screen is heavier for a period of time, it shows that the big block raw material on screen 2 accumulation quantity is more, and the weight on screen is larger and needs to be cleaned.

[0014] Clear material part includes electric cylinder 5, push plate 6 and V-shaped baffle 7, electric cylinder 5 is set on the side wall of square frame 3 through support, and the axis line of electric cylinder 5 piston rod is parallel with the center line of big belt, the end of electric cylinder 5 piston rod is connected with push plate 6, the bottom end surface of push plate 6 is in contact with the top end surface of screen 2, and the length of push plate 6 is consistent with the length of screen 2, and the length direction line of push plate 6 is parallel with the length direction line of screen 2, electric cylinder 5 can push push plate 6 to advance on screen 2, and in the process of push plate 6 advancing, it pushes the big block raw material on screen 2 that does not pass through screen hole to the feeding port of another end crushing machine, the maximum extension length of electric cylinder 5 piston rod is greater than the width of screen 2, which ensures that push plate can push the big block raw material to crushing machine, V-shaped baffle 7 is set on the top end of electric cylinder 5 shell, and its tip end faces up, V-shaped baffle 7 can protect the body of electric cylinder 5, and the design of V-shaped slope makes individual raw material fall on V-shaped baffle 7 can easily and naturally fall to big belt.

[0015] Crushing machine 1 is located the just below of square frame 3 far from electric cylinder 5 one end.

[0016] The model of CPU module in the utility model is 87C196KC.

[0017] Working principle: under normal operation, raw materials from the small belt continuously pass through the screen 2 for screening, and the normal size raw materials pass through the screen hole into the large belt below; the large raw materials are left on the screen 2; when the weight data of the weighing device is large and lasts for a certain period of time, it indicates that there are many large raw materials on the screen that need to be cleaned; then the electric cylinder 5 is started to push the push plate 6 forward, and the large raw materials on the screen 2 are pushed into the crusher; the crusher and the electric cylinder 5 are started at the same time, the large raw materials enter the crusher and are crushed, and the crushed raw materials naturally fall into the large belt; the push plate returns to the reset position after reaching the end; the crusher is started for a period of time and then turned off; thus, the screen cleaning operation is completed, and the above operation is repeated when the large raw materials on the screen are accumulated too much.

Claims

1. A sinter feed material sorting and crushing apparatus, characterised in that: Including crusher (1), clear material part, bottom support part and screen (2);The bottom support part is set on the ground across the big belt;The screen (2) is set on the bottom support part, and the screen (2) is located directly below the small belt unloading end;The clear material part is set on the bottom support part;The crusher (1) is suspended to the upper side of the big belt by the support, and the crusher (1) and the clear material part are located on the two sides of the bottom support part along the center line direction of the big belt respectively.

2. The sintering large lump raw material sorting and crushing apparatus according to claim 1, characterized by: The bottom support part includes square frame (3), guide rod (4) and weighter;The four corners of the square frame (3) are set on the ground by the support, and the square frame (3) is located directly above the big belt, and the square frame (3) is located directly below the small belt end;The four corners of the upper end surface of the square frame (3) are provided with holes, and the bottom end of each hole is provided with a weighter, and the guide rod (4) is inserted in each hole, and the bottom end of the guide rod (4) is arranged on the weighter corresponding to its position;The lower end surface of the screen (2) is connected with the top end of the four guide rods (4) respectively.

3. The sintering large lump raw material sorting and crushing apparatus according to claim 2, characterized by: The clear material part includes electric cylinder (5), push plate (6) and V-shaped baffle (7);The electric cylinder (5) is set on the side wall of the square frame (3) by the support, and the axis of the piston rod of the electric cylinder (5) is parallel to the center line of the big belt;The end of the piston rod of the electric cylinder (5) is connected with the push plate (6);The bottom end surface of the push plate (6) is in contact with the top end surface of the screen (2), and the length of the push plate (6) is consistent with the length of the screen (2), and the length direction line of the push plate (6) is parallel to the length direction line of the screen (2);The maximum extension length of the piston rod of the electric cylinder (5) is greater than the width of the screen (2);The V-shaped baffle (7) is arranged at the top end of the shell of the electric cylinder (5), and the tip thereof faces upward.

4. The sintering large lump raw material sorting and crushing apparatus according to claim 3, characterized by: The crusher (1) is located directly below the end of the square frame (3) away from the electric cylinder (5).