Automatic spraying device for generator set box body

The hydraulic control system of the hollow main boom and hollow auxiliary boom solves the problem that the existing equipment cannot coat the top of the box, and realizes the synchronous coating of the top and side walls of the box, improving the spraying efficiency and flexibility.

CN224025357UActive Publication Date: 2026-03-24WEIFANG YAG POWER TECH CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing generator set enclosure spraying equipment cannot simultaneously coat the top and side walls of the enclosure, which limits its spraying capabilities.

Method used

The hollow main boom and hollow auxiliary boom structure, combined with hydraulic telescopic cylinders and slide rail system, enable flexible swinging and movement of the hollow main boom and hollow auxiliary boom, and simultaneously coat the top and side walls of the box.

Benefits of technology

It enables simultaneous coating of the top and side walls of the container, improving spraying efficiency and flexibility, and ensuring comprehensive and efficient spraying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic spraying device for a box body of a generator set, which comprises a horizontally arranged hollow main arm, two ends of the hollow main arm are respectively hinged with an obliquely arranged swing arm, the hollow main arm is hinged with the middle part of the swing arm, and the bottom ends of the two swing arms are respectively and fixedly connected with a horizontally arranged hollow auxiliary arm. The hollow auxiliary arm can swing by 90 degrees along the hinged position of the middle of the swing arm. A plurality of nozzles are uniformly distributed at the bottoms of the hollow main arm and the hollow auxiliary arm, spraying pipes are arranged in the hollow main arm and the hollow auxiliary arm in a penetrating manner, and the nozzles are communicated with inner cavities of the spraying pipes; a fixing base is fixedly installed over the hollow main arm, and first hydraulic telescopic cylinders are connected between the fixing base and the swing arms on the two sides. According to the automatic spraying device for the box body, synchronous coating of the top and the side wall of the box body can be achieved, and the spraying efficiency and the spraying flexibility are remarkably improved.
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Description

Technical Field

[0001] This utility model relates to an automatic spraying device for generator set housings, belonging to the field of spraying technology. Background Technology

[0002] Spray painting of generator set enclosures is an important process for generator set manufacturers. The purpose of spray painting is to improve the corrosion resistance, aesthetics, and service life of the enclosure.

[0003] Patent No. CN202321273996.4 discloses a generator set enclosure spraying device, including an outer shell. The bottom of the inner cavity of the outer shell is provided with an annular track. The interior of the annular track is used for placing the generator set enclosure to be sprayed. The annular track is spliced ​​together by multiple straight tracks and arc-shaped tracks arranged in sequence at intervals. A transverse moving box is installed on the annular track. A vertical slide rail is fixedly connected above the transverse moving box. A lifting box is slidably connected to the vertical slide rail. A rotating shaft is installed on the lifting box and rotatably connected to it. A support rod is fixedly connected to the end of the rotating shaft away from the lifting box and is perpendicular to it. Multiple spray guns are arranged at equal intervals on the support rod.

[0004] The technical solutions disclosed in the aforementioned patent documents can achieve uniform coating on the side walls of the generator set housing. However, practical experience has shown that the following technical problems still exist:

[0005] There are limitations in its use. This spraying device can only coat the side walls of the box, but cannot coat the top of the box, making it difficult to coat the top and side walls simultaneously.

[0006] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0007] This utility model addresses the shortcomings of the prior art by providing an automatic spraying device for generator set housings, which can simultaneously coat the top and side walls of the housing, significantly improving spraying efficiency and flexibility.

[0008] To solve the above technical problems, the present invention adopts the following technical solution:

[0009] The generator set enclosure automatic spraying device includes a horizontally set hollow main arm, with inclined swing arms hinged to both ends of the hollow main arm. The hollow main arm is hinged to the middle of the swing arms, and the bottom ends of the two swing arms are fixedly connected to horizontally set hollow auxiliary arms. The hollow auxiliary arms can swing 90° along the hinge point in the middle of the swing arms.

[0010] The bottom of both the hollow main arm and the hollow auxiliary arm is equipped with multiple evenly distributed nozzles, and the interior of both the hollow main arm and the hollow auxiliary arm is provided with a spray pipe, with the nozzles connected to the inner cavity of the spray pipe.

[0011] A fixed base is fixedly installed directly above the hollow main arm, and a first hydraulic telescopic cylinder is connected between the fixed base and the swing arms on both sides.

[0012] Furthermore, multiple nozzles at the bottom of the hollow main boom and hollow auxiliary boom are located in the same plane.

[0013] Furthermore, one end of the first hydraulic telescopic cylinder is hinged to the fixed seat, and the other end of the first hydraulic telescopic cylinder is hinged to the top of the swing arm.

[0014] Furthermore, a second hydraulic telescopic cylinder arranged vertically is installed on the left and right sides of the fixed base.

[0015] Furthermore, the head of the second hydraulic telescopic cylinder is hinged to the top of the hollow main arm, and the tail of the second hydraulic telescopic cylinder is hinged to the bottom of the moving trolley.

[0016] Furthermore, telescopic arms arranged vertically are installed on the opposite outer sides of the two second hydraulic telescopic cylinders.

[0017] Furthermore, the bottom end of the telescopic arm is fixedly connected to the top of the hollow main arm, and the top of the telescopic arm is fixedly connected to the bottom of the mobile trolley.

[0018] Furthermore, the mobile trolley is mounted above two side-by-side top rails.

[0019] Compared with the prior art, the present invention, by adopting the above technical solution, has the following advantages:

[0020] In this utility model, the first hydraulic telescopic cylinder extends so that the hollow auxiliary arm can swing 90° along the hinge in the middle of the swing arm, so that the hollow main arm and the hollow auxiliary arm are set vertically. The nozzles on the hollow main arm and the hollow auxiliary arm can work synchronously to achieve synchronous coating of the top and side walls of the box, resulting in high spraying efficiency.

[0021] When the top of the box to be sprayed needs to be sprayed, the nozzle at the bottom of the hollow main arm works, while the nozzle at the bottom of the hollow auxiliary arm does not work. Spraying is achieved during the lateral movement of the hollow main arm.

[0022] When one side of the box to be painted needs to be painted, the hollow auxiliary arm on the corresponding side is in a vertical position, and the painting is achieved during the horizontal movement of the hollow auxiliary arm.

[0023] This invention allows for structural adjustments based on spraying requirements, thereby improving spraying flexibility.

[0024] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of this utility model;

[0026] Figure 2 This is one of the usage states of this utility model.

[0027] In the diagram, 1-Hollow main arm, 2-Swing arm, 3-Hollow auxiliary arm, 4-Spray head, 5-First hydraulic telescopic cylinder, 6-Fixed seat, 7-Telescopic arm, 8-Mobile trolley, 9-Second hydraulic telescopic cylinder, 10-Top slide rail, 11-Glass box to be sprayed. Detailed Implementation

[0028] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.

[0029] like Figure 1 and Figure 2 As shown in the figure, this utility model provides an automatic spraying device for generator set housing, including a horizontally arranged hollow main arm 1, with inclined swing arms 2 respectively hinged to both ends of the hollow main arm 1, the hollow main arm 1 and the swing arms 2 being hinged at the middle, and the bottom ends of the two swing arms 2 being fixedly connected to horizontally arranged hollow auxiliary arms 3, the hollow auxiliary arms 3 being able to swing 90° along the hinge point at the middle of the swing arms 2.

[0030] The bottom of both the hollow main arm 1 and the hollow auxiliary arm 3 is equipped with a plurality of evenly distributed nozzles 4, and the plurality of nozzles 4 at the bottom of the hollow main arm 1 and the hollow auxiliary arm 3 are located in the same plane.

[0031] Both the hollow main arm 1 and the hollow auxiliary arm 3 are equipped with spray pipes, and the nozzle 4 is connected to the inner cavity of the spray pipe.

[0032] A fixed base 6 is fixedly installed directly above the hollow main arm 1. A first hydraulic telescopic cylinder 5 is connected between the fixed base 6 and the swing arms 2 on both sides. One end of the first hydraulic telescopic cylinder 5 is hinged to the fixed base 6, and the other end of the first hydraulic telescopic cylinder 5 is hinged to the top of the swing arm 2.

[0033] The left and right sides of the fixed base 6 are respectively equipped with a second hydraulic telescopic cylinder 9 arranged in the vertical direction. The head of the second hydraulic telescopic cylinder 9 is hinged to the upper part of the hollow main arm 1, and the tail of the second hydraulic telescopic cylinder 9 is hinged to the bottom of the mobile trolley 8.

[0034] The second hydraulic telescopic cylinder 9 provides power for the lifting and lowering of the hollow main boom 1 and the hollow auxiliary boom 3.

[0035] Two telescopic arms 7, arranged vertically, are installed on the opposite outer sides of the two second hydraulic telescopic cylinders 9. The bottom end of the telescopic arm 7 is fixedly connected to the top of the hollow main boom 1, and the top of the telescopic arm 7 is fixedly connected to the bottom of the moving trolley 8. The telescopic arm 7 serves as a guide to ensure the smooth, accurate, and safe lifting and lowering of the hollow main boom 1 and the hollow auxiliary boom 3.

[0036] The mobile trolley 8 is installed above two parallel top slide rails 10, and the mobile trolley 8 can reciprocate along the top slide rails 10.

[0037] The specific working principle of this utility model is as follows:

[0038] When the box 11 to be sprayed enters the spraying station, the second hydraulic telescopic cylinder 9 drives the hollow main arm 1 and the hollow auxiliary arm 3 to descend to a suitable height.

[0039] When the top and both sides of the box 11 to be sprayed need to be sprayed, the two first hydraulic telescopic cylinders 5 extend respectively, so that the hollow auxiliary arm 3 can swing 90° along the hinge in the middle of the swing arm 2, so that the hollow main arm 1 and the hollow auxiliary arm 3 form an inverted U-shaped structure. The nozzles 4 on the hollow main arm 1 and the hollow auxiliary arm 3 work synchronously. At the same time, the moving trolley 8 drives the hollow main arm 1 and the hollow auxiliary arm 3 to move laterally to achieve spraying, and the spraying efficiency is high.

[0040] When the top of the box 11 to be sprayed needs to be sprayed, the nozzle 4 at the bottom of the hollow main arm 1 works, while the nozzle 4 at the bottom of the hollow auxiliary arm 3 does not work. The hollow main arm 1 achieves spraying during the lateral movement.

[0041] When one side of the box 11 to be sprayed needs to be sprayed, the hollow auxiliary arm 3 on the corresponding side is in a vertical state, and the hollow auxiliary arm 3 achieves spraying during the lateral movement.

[0042] The above description provides examples of the preferred embodiments of this utility model. Any aspects not detailed herein are common knowledge to those skilled in the art. The scope of protection of this utility model is determined by the claims. Any equivalent modifications based on the technical teachings of this utility model are also within the scope of protection of this utility model.

Claims

1. An automatic spray painting device for generator set housings, characterized in that: It includes a horizontally set hollow main arm (1), with inclined swing arms (2) hinged at both ends of the hollow main arm (1), the hollow main arm (1) and the swing arms (2) being hinged at the middle, and the bottom ends of the two swing arms (2) being fixedly connected to horizontally set hollow auxiliary arms (3), and the hollow auxiliary arms (3) can swing 90° along the hinge at the middle of the swing arms (2); The bottom of the hollow main arm (1) and the hollow auxiliary arm (3) are equipped with a plurality of evenly distributed nozzles (4). The interior of the hollow main arm (1) and the hollow auxiliary arm (3) is provided with a spray pipe, and the nozzles (4) are connected to the inner cavity of the spray pipe. A fixed seat (6) is fixedly installed directly above the hollow main arm (1), and a first hydraulic telescopic cylinder (5) is connected between the fixed seat (6) and the swing arms (2) on both sides.

2. The automatic spraying device for generator set housing as described in claim 1, characterized in that: Multiple nozzles (4) at the bottom of the hollow main arm (1) and the hollow auxiliary arm (3) are located in the same plane.

3. The automatic spraying device for generator set housing as described in claim 1, characterized in that: One end of the first hydraulic telescopic cylinder (5) is hinged to the fixed seat (6), and the other end of the first hydraulic telescopic cylinder (5) is hinged to the top of the swing arm (2).

4. The automatic spray painting device for generator set housing as described in claim 1, characterized in that: The fixed base (6) is equipped with a second hydraulic telescopic cylinder (9) arranged in the vertical direction on the left and right sides respectively.

5. The automatic spraying device for generator set housing as described in claim 4, characterized in that: The head of the second hydraulic telescopic cylinder (9) is hinged to the top of the hollow main arm (1), and the tail of the second hydraulic telescopic cylinder (9) is hinged to the bottom of the mobile trolley (8).

6. The automatic spraying device for generator set housing as described in claim 5, characterized in that: Two second hydraulic telescopic cylinders (9) are respectively equipped with telescopic arms (7) arranged in the vertical direction on opposite outer sides.

7. The automatic spraying device for generator set housing as described in claim 6, characterized in that: The bottom end of the telescopic arm (7) is fixedly connected to the top of the hollow main arm (1), and the top of the telescopic arm (7) is fixedly connected to the bottom of the mobile trolley (8).

8. The automatic spraying device for generator set housing as described in claim 7, characterized in that: The mobile trolley (8) is mounted above two side-by-side top rails (10).

Citation Information

Patent Citations

  • Spraying device for generator set box

    CN219785291U