Floor uv roller coating line waste gas collecting device

By designing an exhaust gas collection device for the floor UV roller coating line, centralized collection and treatment of exhaust gas was achieved, solving the problems of equipment integration and maintenance convenience, and improving production efficiency and environmental protection.

CN224025506UActive Publication Date: 2026-03-24ZHENGZHOU UNIV HUANJING TECH CONSULTING ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing UV coating processes for flooring suffer from inconvenient waste gas collection, resulting in low equipment integration, reduced production efficiency, and environmental pollution. Furthermore, improper waste gas treatment may affect product quality and human health.

Method used

Design a waste gas collection device for a floor UV roller coating line. The gas collection hood separates the roller coating, leveling and drying chambers, and is connected to the collection pipe through a telescopic exhaust mechanism to realize centralized collection and treatment of waste gas, while facilitating equipment maintenance when not in production.

Benefits of technology

It improves the efficiency of waste gas collection, prevents waste gas leakage, enhances production efficiency and equipment maintenance convenience, and ensures production safety and environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a floor uv roll coating line waste gas collecting device, and relates to the technical field of floor processing environmental protection. The device comprises a gas collecting hood, the top face of the gas collecting hood is of a horizontal structure, a vertical first baffle and a vertical second baffle are installed on the inner top face of the gas collecting hood, the first baffle and the second baffle divide the interior of the gas collecting hood into a roll coating cavity, a leveling cavity and a drying cavity in the material conveying direction, and a plurality of first telescopic air exhaust mechanisms are arranged on the top face of the gas collecting hood; the air inlet ends of the first telescopic air exhaust mechanisms communicate with the roller coating cavity, the leveling cavity and the drying cavity correspondingly, the air outlet end of each first telescopic air exhaust mechanism communicates with the gathering pipe, and the air outlet end of the gathering pipe communicates with the waste gas treatment device. The purposes that waste gas of the production line for roller coating of the UV paint on the floor is effectively collected according to needs, and equipment can be exposed to facilitate maintenance in the production stopping process are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to floor processing environmental protection technical field, specifically, it is a floor uv roll coating line waste gas collecting device. BACKGROUND

[0002] Organic waste gas including VOCs (volatile organic compounds) is produced in the floor UV roll coating process, and these substances will pollute the environment if directly discharged without treatment. In the UV roll coating process, the generation of waste gas is closely related to the curing process. If the waste gas is not properly treated, it may affect the coating quality, resulting in product defects or rework. Harmful ingredients such as benzene, toluene, xylene, etc. in organic waste gas are harmful to human health, and may cause occupational health problems if not properly treated. Waste gas treatment of the floor UV roll coating line is of great significance to ensure production safety, improve product quality, comply with environmental regulations and achieve sustainable development.

[0003] When treating waste gas, the first step is to collect the waste gas generated during the floor roll coating production process. If the waste gas is collected separately on the entire roll coating production line, it is not conducive to the integration of the equipment. How to ensure the flexibility of the equipment while collecting waste gas from multiple processes on the floor production line is the key to improving waste gas collection efficiency and production efficiency. UTILITARIAN CONTENT

[0004] The utility model aims at providing a floor uv roll coating line waste gas collecting device to effectively collect waste gas from the production line of floor roll coating UV paint as needed, and to expose the equipment for easy maintenance during production stoppage.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical means:

[0006] A floor uv roll coating line waste gas collecting device comprises:

[0007] The gas collecting hood has a horizontal top surface, and a vertical first baffle and a second baffle are installed on the inner top surface of the gas collecting hood. The first baffle and the second baffle divide the inside of the gas collecting hood into a roll coating cavity, a leveling cavity and a drying cavity along the material conveying direction. A plurality of first telescopic air extraction mechanisms are provided on the top surface of the gas collecting hood. The air inlet ends of the first telescopic air extraction mechanisms are respectively communicated with the roll coating cavity, the leveling cavity and the drying cavity. The air outlet ends of each first telescopic air extraction mechanism are communicated with a collecting pipe, and the air outlet end of the collecting pipe is communicated with a waste gas treatment device.

[0008] Telescopic covers are installed on the material feeding side and the material discharging side of the gas collecting hood. The top ends of the telescopic covers are communicated with second telescopic air extraction mechanisms, and the second telescopic air extraction mechanisms are communicated with the collecting pipe.

[0009] Preferably, the first telescopic air exhaust mechanism comprises a first hard pipe communicated with the top surface of the gas collecting hood, a first soft pipe communicated with the top surface of the first hard pipe, a second hard pipe communicated with the top surface of the first soft pipe, a first air exhaust assembly communicated with the top surface of the second hard pipe, and a third hard pipe communicated between the air outlet end of the first air exhaust assembly and the collecting pipe.

[0010] Further, the first soft pipe is a corrugated telescopic joint.

[0011] Further, the connecting and positioning mechanism comprises an iron sheet mounted on the outer wall of the first hard pipe and a permanent magnet mounted on the outer wall of the second hard pipe, and when the first soft pipe is in the contracted state, the permanent magnet is adsorbed and positioned with the iron sheet.

[0012] Further, the telescopic cover comprises a hard positioning plate connected with the outer side wall of the gas collecting hood, an inclined telescopic plate mounted on one end of the hard positioning plate away from the gas collecting hood, a vertical shielding plate mounted on one end of the telescopic plate away from the gas collecting hood, soft cloth arranged on both sides of the telescopic cover perpendicular to the material running direction, and the soft cloth being fixedly connected with the shielding plate, the telescopic plate, the hard positioning plate and the side wall of the gas collecting hood.

[0013] Further, the second telescopic air exhaust mechanism comprises a fourth hard pipe communicated with the top surface of the hard positioning plate, a telescopic soft pipe communicated with the top surface of the fourth hard pipe, a fifth hard pipe communicated with the top surface of the telescopic soft pipe, a second air exhaust assembly communicated with the top end of the fifth hard pipe, and a sixth hard pipe communicated between the top surface of the second air exhaust assembly and the collecting pipe.

[0014] In the process of use, the utility model has the following beneficial effects:

[0015] In the production process of the floor, when producing, the pull-down gas collecting cover, the rolling production line cover in the rolling cavity, the leveling production line cover in the leveling cavity and the drying production line cover in the drying cavity, and the first baffle and the second baffle and the bottom end of the gas collecting cover are provided with a gap for the floor to pass through, so that the floor can enter the rolling cavity under the driving of the conveying belt, then enter the leveling cavity and then enter the drying cavity, and then be removed from the drying cavity. And in the three different processes, the waste gas generated can be sucked into the collecting pipe under the action of the first telescopic exhaust mechanism, and then the waste gas generated in different processes on one production line can enter one collecting pipe for centralized treatment in the waste gas treatment device. Moreover, in the process of collecting waste gas, if part of the waste gas leaks from the gap due to the entry and exit of the board, the telescopic cover can be set to be in the unfolded state under the action of the second telescopic exhaust mechanism, so that the waste gas leaked into the telescopic cover is sucked away and enters the collecting pipe. Thus, the waste gas treatment effect is greatly improved, and waste gas leakage is avoided.

[0016] Moreover, when not producing, the gas collecting cover can be lifted as a whole, so that each process equipment on the production line is exposed, and then the equipment is conveniently maintained. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the utility model.

[0018] 1-gas collecting cover, 2-first baffle, 3-second baffle, 4-rolling cavity, 5-leveling cavity, 6-drying cavity, 7-first telescopic exhaust mechanism, 8-collecting pipe, 9-telescopic cover, 10-second telescopic exhaust mechanism, 11-first hard pipe, 12-first soft pipe, 13-second hard pipe, 14-first exhaust component, 15-third hard pipe, 16-iron sheet, 17-permanent magnet, 18-hard positioning plate, 19-telescopic plate, 20-shielding plate, 21-fourth hard pipe, 22-telescopic soft pipe, 23-fifth hard pipe, 24-second exhaust component, 25-sixth hard pipe. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the utility model.

[0021] It should be noted that the embodiments and features in the embodiments of the utility model can be combined with each other without conflict.

[0022] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0023] In the description of the utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the utility model product is used, or the orientation or positional relationship commonly understood by those skilled in the art, which is only for the convenience of describing the utility model and simplifying the description, and is not intended to indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" and the like are only used for differentiation and cannot be understood as indicating or implying relative importance.

[0024] In the description of the utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set", "mount", "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0025] Please refer to Figure 1 As shown in the drawings, a floor uv roll coating line waste gas collecting device, comprising:

[0026] The gas collecting hood 1 has a horizontal top surface, and a vertical first baffle 2 and a second baffle 3 are arranged on the inner top surface of the gas collecting hood 1, which divide the gas collecting hood 1 into a rolling coating cavity 4, a leveling cavity 5 and a drying cavity 6 along the material conveying direction, and a plurality of first telescopic air exhaust mechanisms 7 are arranged on the top surface of the gas collecting hood 1, and the air inlet ends of the first telescopic air exhaust mechanisms 7 are communicated with the rolling coating cavity 4, the leveling cavity 5 and the drying cavity 6 respectively, and the air outlet ends of each first telescopic air exhaust mechanism 7 are communicated with a collecting pipe 8, and the air outlet end of the collecting pipe 8 is communicated with a waste gas treatment device.

[0027] The gas collecting hood 1 is provided with telescopic covers 9 on the material feeding side and the material discharging side, and the top ends of the telescopic covers 9 are communicated with second telescopic air exhaust mechanisms 10, and the second telescopic air exhaust mechanisms 10 are communicated with the collecting pipe 8.

[0028] In this way, during the production of the floor, when the production is carried out, the gas collecting hood 1 is lowered, the rolling coating production line cover is arranged in the rolling coating cavity 4, the leveling production line cover is arranged in the leveling cavity 5, and the drying production line cover is arranged in the drying cavity 6, and the first baffle 2 and the second baffle 3 and the bottom end of the gas collecting hood 1 are provided with gaps for the floor to pass between the material belt, so that the floor can enter the rolling coating cavity 4, then enter the leveling cavity 5, then enter the drying cavity 6, and then be removed from the drying cavity 6. And in the three different processes, the waste gas generated in the different processes on one production line can be exhausted into the collecting pipe 8 under the action of the first telescopic air exhaust mechanism 7, and then the waste gas generated in the different processes on one production line can be exhausted into one collecting pipe 8, and then be treated in the waste gas treatment device. Moreover, during the collection of the waste gas, if part of the waste gas leaks from the gap due to the entry and exit of the board, the telescopic cover 9 can be arranged in the expanded state under the action of the second telescopic air exhaust mechanism 10, so that the waste gas leaked into the telescopic cover 9 can be exhausted into the collecting pipe 8, thereby greatly improving the waste gas treatment effect and avoiding the leakage of waste gas.

[0029] Moreover, when production is not required, the gas collecting hood 1 can be lifted as a whole, so that each process equipment on the production line is exposed, and then the equipment can be conveniently maintained.

[0030] Furthermore, the first telescopic air exhaust mechanism 7 comprises a first hard pipe 11 communicated with the top surface of the gas collecting hood 1, a first soft pipe 12 communicated with the top surface of the first hard pipe 11, a second hard pipe 13 communicated with the top surface of the first soft pipe 12, a first air exhaust assembly 14 communicated with the top surface of the second hard pipe 13, an air outlet end of the first air exhaust assembly 14 communicated with the collecting pipe 8 through a third hard pipe 15, and the outer walls of the first hard pipe 11 and the second hard pipe 13 are provided with mutually matched connecting and positioning mechanisms.

[0031] Thus, after lifting the whole fume hood 1, the first flexible pipe 12 is stretched to make the first rigid pipe 11 close to the second rigid pipe 13, and finally the whole fume hood 1 is in the lifted and positioned state under the action of the connecting and positioning mechanism, and the working line below the fume hood 1 is in the exposed state.

[0032] Specifically, the first flexible pipe 12 is a corrugated expansion joint.

[0033] Meanwhile, the connecting and positioning mechanism comprises an iron sheet 16 mounted on the outer wall of the first rigid pipe 11 and a permanent magnet 17 mounted on the outer wall of the second rigid pipe 13, and when the first flexible pipe 12 is in the contracted state, the permanent magnet 17 is adsorbed and positioned with the iron sheet 16.

[0034] Further, the telescopic cover 9 comprises a rigid positioning plate 18 connected with the outer sidewall of the fume hood 1, an inclined telescopic plate 19 mounted on one end of the rigid positioning plate 18 away from the fume hood 1, a vertical shielding plate 20 mounted on one end of the telescopic plate 19 away from the fume hood 1, soft cloth arranged on both sides of the telescopic cover 9 perpendicular to the material running direction, and the soft cloth is fixedly connected with the shielding plate 20, the telescopic plate 19, the rigid positioning plate 18 and the sidewall of the fume hood 1, and the second telescopic air extraction mechanism 10 is communicated with the top surface of the rigid positioning plate 18.

[0035] Furthermore, the second telescopic air extraction mechanism 10 comprises a fourth rigid pipe 21 communicated with the top surface of the rigid positioning plate 18, a flexible pipe 22 communicated with the top surface of the fourth rigid pipe 21, a fifth rigid pipe 23 communicated with the top surface of the flexible pipe 22, a second air extraction assembly 24 communicated with the top end of the fifth rigid pipe 23, and a sixth rigid pipe 25 communicated with the top surface of the second air extraction assembly 24 and the collecting pipe 8.

[0036] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. A floor UV tumbler line exhaust collection device characterized by, The utility model relates to a kind of material drying device, including: Gas hood (1), the top surface of the gas hood (1) is horizontal structure, the inside top surface of the gas hood (1) is equipped with vertical first baffle (2) and second baffle (3), the first baffle (2) and the second baffle (3) are divided into rolling coating cavity (4), flow leveling cavity (5) and drying cavity (6) in the gas hood (1) along material conveying direction, the top surface of the gas hood (1) is equipped with a plurality of first telescopic air extraction mechanism (7), the air inlet end of the first telescopic air extraction mechanism (7) is communicated with the rolling coating cavity (4), the flow leveling cavity (5) and the drying cavity (6) respectively, the air outlet end of each first telescopic air extraction mechanism (7) is communicated on the collecting pipe (8), the air outlet end of the collecting pipe (8) is communicated waste gas treatment device; The gas hood (1) is located material feeding side and material discharging side and is equipped with telescopic cover (9) respectively, the top end of the telescopic cover (9) is communicated with second telescopic air extraction mechanism (10), and the second telescopic air extraction mechanism (10) is communicated with the collecting pipe (8).

2. The floor UV tumbler line exhaust collection apparatus of claim 1, wherein, The first telescopic air extraction mechanism (7) includes first hard pipe (11) being communicated in the top surface of the gas hood (1), the top surface of the first hard pipe (11) is communicated with first flexible pipe (12), the top surface of the first flexible pipe (12) is communicated with second hard pipe (13), the top surface of the second hard pipe (13) is communicated with first air extraction assembly (14), and the air outlet end of the first air extraction assembly (14) is communicated with the collecting pipe (8) by third hard pipe (15), and the outer wall of the first hard pipe (11) and the second hard pipe (13) is equipped with mutually matched connecting positioning mechanism.

3. The floor UV tumbler line exhaust collection apparatus of claim 2, wherein, The first flexible pipe (12) is bellows expansion joint.

4. The floor UV roll coating line waste gas collecting device according to claim 2 or 3, characterized in that, The connecting positioning mechanism includes iron sheet (16) being installed on the outer wall of the first hard pipe (11) and permanent magnet (17) being installed on the outer wall of the second hard pipe (13), when the first flexible pipe (12) is in contraction state, the permanent magnet (17) is adsorbed and positioned with the iron sheet (16).

5. The floor UV tumbler line exhaust collection apparatus of claim 1, wherein, The telescopic cover (9) includes hard positioning plate (18) being connected with the outer side wall of the gas hood (1), and one end of the hard positioning plate (18) away from the gas hood (1) is equipped with telescopic plate (19) being arranged obliquely, and one end of the telescopic plate (19) away from the gas hood (1) is equipped with vertical shielding plate (20), both sides of the telescopic cover (9) perpendicular to material advancing direction are structured with soft cloth, and the soft cloth is fixedly connected with the shielding plate (20), the telescopic plate (19), the hard positioning plate (18) and the side wall of the gas hood (1), and the top surface of the second telescopic air extraction mechanism (10) is communicated with the hard positioning plate (18).

6. The floor UV tumbler line exhaust collection apparatus of claim 5, wherein, The second telescopic air exhaust mechanism (10) comprises a fourth hard pipe (21) in communication with the top surface of the hard positioning plate (18), the top surface of the fourth hard pipe (21) is in communication with a telescopic hose (22), the top surface of the telescopic hose (22) is in communication with a fifth hard pipe (23), the top end of the fifth hard pipe (23) is in communication with a second air exhaust assembly (24), and the top surface of the second air exhaust assembly (24) is in communication with the collecting pipe (8) through a sixth hard pipe (25).