Structural component automatic appearance detection equipment with sorting function

By introducing correction, appearance inspection, and sorting mechanisms into the automated appearance inspection equipment for structural components, the problems of inspection errors and low sorting efficiency have been solved, achieving high-quality, accurate inspection and rapid sorting.

CN224025747UActive Publication Date: 2026-03-24JIANGSU K TECH PRECISION TECH +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing automated appearance inspection equipment for structural components lacks a correction mechanism, leading to errors during inspection. It also cannot provide full illumination, and the inspected structural components require manual sorting, resulting in low work efficiency.

Method used

An automatic appearance inspection device for structural components with sorting function was designed, comprising a correction mechanism, an appearance inspection mechanism, and a sorting mechanism. The correction of structural components is achieved through threaded rods and clamping arms, while induction lamps and supplementary lights ensure full illumination. Connecting rods and fixing plates enable automatic sorting.

Benefits of technology

It improved the quality and accuracy of inspection, avoided blind spots in inspection, enabled rapid sorting of structural parts, and improved work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses automatic structural member appearance detection equipment with a sorting function. The automatic structural member appearance detection equipment comprises a mounting rack for mounting, a first roller stably mounted at the left end of the mounting rack and a second roller mounted at the right end of the mounting rack, a correcting mechanism is arranged on the left side of the upper end of the first roller, an appearance detecting mechanism is arranged in the middle of the upper end of the first roller, a sorting mechanism is arranged on the right side of the upper end of the first roller, the correcting mechanism comprises a first supporting frame, a threaded rod, a second motor and a clamping arm, and the threaded rod is installed in the upper end of the first supporting frame. And a second motor is mounted at the front end of the threaded rod. According to the structural part automatic appearance detection equipment with the sorting function, structural parts can be conveniently corrected, the detection quality and the detection precision are improved, the definition of the structural part appearance detection equipment is conveniently improved, dead angles in detection are avoided, and the detected structural parts can be conveniently and rapidly sorted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to structural member automatic appearance detection equipment technical field, concretely is a kind of structural member automatic appearance detection equipment with sorting function. BACKGROUND

[0002] With the transformation of social economic structure, structural member industry is constantly facing new development opportunities in the process of transforming from manufacturing power to manufacturing power, but structural member needs to be checked after production, and the appearance of structural member needs to be checked to avoid defects on its surface or damage to ensure the production quality of structural member.

[0003] But the existing structural member automatic appearance detection equipment does not have a correction mechanism, so that the structural member is offset on the transmission device, and the detection device has error when detecting, which affects the use efficiency, and the illumination device of detection device is single, and cannot be fully illuminated, so that the detection device has blind area when taking pictures, and the structural member detected usually needs manual sorting, and the working efficiency is reduced, in order to avoid such things, structural member appearance detection equipment with sorting function is designed.

[0004] Actual production and processing, the existing structural member automatic appearance detection equipment still has some problems: it is inconvenient to correct structural member, it is difficult to improve detection quality and detection precision, it is inconvenient to improve the clarity of structural member appearance detection device, it is difficult to avoid dead angle in detection, and it is inconvenient to quickly sort the structural member detected, therefore, the utility model provides a kind of structural member automatic appearance detection equipment with sorting function to solve the problems proposed above. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of structural member automatic appearance detection equipment with sorting function to solve the problems proposed in the background art, such as inconvenient correction of structural member, unable to improve detection quality and detection precision, inconvenient to improve the clarity of structural member appearance detection device, unable to avoid dead angle in detection and inconvenient to quickly sort the structural member detected.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of structural member automatic appearance detection equipment with sorting function, comprising: mounting bracket for installation, first roller stably installed at the left end of mounting bracket and second roller installed at the right end of mounting bracket;

[0007] Further comprising: the upper end left side of first roller is provided with correction mechanism, and the upper end middle part of first roller is provided with appearance detection mechanism, and the upper end right side of first roller is provided with sorting mechanism.

[0008] Preferably, the correction mechanism comprises a first support frame, a threaded rod, a second motor and a clamping arm, the upper end of the first support frame is internally provided with the threaded rod, the front end of the threaded rod is provided with the second motor, and the outer side of the threaded rod is connected with the clamping arm.

[0009] Preferably, the clamping arm is symmetrically arranged about the center line of the threaded rod, and the outer side of the threaded rod is connected with the clamping arm in a threaded manner.

[0010] Preferably, the appearance detection mechanism comprises a second support frame, an induction lamp, an electromagnetic rod, a detection device body and a fill light, the lower end of the second support frame is internally provided with the induction lamp, the upper end of the second support frame is connected with the electromagnetic rod, the middle part of the electromagnetic rod is provided with the detection device body, and the left and right sides of the detection device body are provided with the fill light.

[0011] Preferably, the sorting mechanism comprises a third support frame, a connecting rod, a first telescopic rod, a second telescopic rod and a fixed plate, the middle part of the third support frame is connected with the connecting rod, the left end of the connecting rod is connected with the first telescopic rod, the right end of the connecting rod is connected with the second telescopic rod, and the lower end of the connecting rod is fixedly provided with the fixed plate.

[0012] Preferably, the first telescopic rod is rotatably arranged at the left end of the connecting rod, and the second telescopic rod is rotatably arranged at the right end of the connecting rod.

[0013] Compared with the prior art, the structure member appearance detection device with the sorting function has the advantages that the structure member can be corrected, the detection quality and precision are improved, the clarity of the structure member appearance detection device is improved, dead angles in detection are avoided, and the sorted structure member is quickly sorted.

[0014] The first support frame, the threaded rod and the clamping arm are arranged, so that when the structure member passes through the middle part of the first support frame during transportation by the conveying belt, the second motor is started to drive the clamping arm to move to the middle part through the threaded rod, the clamping arm assists in aligning the structure member to the center position of the conveying belt, the structure member can be corrected, the detection quality and precision are improved, and the clarity of the structure member appearance detection device is improved.

[0015] The second support frame, the detection device body and the fill light are arranged, so that when the conveying belt drives the structure member to move to the lower end of the second support frame, the induction lamp is automatically turned on through induction, the electromagnetic rod is driven by the electromagnetic guide rail on the second support frame to move downward, when the detection device body is driven by the electromagnetic rod to reach a suitable detection position, the fill light on the left and right sides of the detection device body is automatically turned on for auxiliary illumination, the detection device body is ensured to have high clarity in photographing and detection, illumination dead angles are avoided, the clarity of the structure member appearance detection device is improved, and dead angles in detection are avoided.

[0016] The connecting rod, the first telescopic rod and the fixed plate are arranged, when the structure member after detection needs to be sorted, if there is a flaw, the second telescopic rod is started to drive the connecting rod to rotate backward, the connecting rod drives the fixed plate to rotate at the same time, the right end of the fixed plate contacts the partition plate arranged at the lower right end of the third support frame, thereby conveying the flawed goods, on the contrary, if there is no flaw, the first telescopic rod is started to drive the left end of the connecting rod to rotate forward, so that the connecting rod drives the fixed plate to contact the partition plate at the front side of the lower right end of the third support frame to convey the complete structure member, thereby facilitating the quick sorting of the structure member after detection. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view sectional structure schematic view of the utility model;

[0018] Figure 2 It is a side view sectional structure schematic view of the utility model;

[0019] Figure 3 It is a top view sectional structure schematic view of the utility model;

[0020] Figure 4 It is a front view sectional structure schematic view of the utility model Figure 3 It is an enlarged structure schematic view of A in the utility model;

[0021] Figure 5 It is a connecting rod and second telescopic rod connecting structure schematic view of the utility model.

[0022] In the drawing: 1, mounting frame; 2, first roller; 3, conveying belt; 4, second roller; 5, first motor; 6, first support frame; 7, threaded rod; 8, second motor; 9, clamping arm; 10, second support frame; 11, induction lamp; 12, electromagnetic rod; 13, detection device body; 14, light supplementing lamp; 15, third support frame; 16, connecting rod; 17, first telescopic rod; 18, second telescopic rod; 19, fixed plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Please refer to Figures 1-5This utility model provides a technical solution: an automatic appearance inspection device for structural components with sorting function, including a mounting frame 1, a first roller 2, a conveyor belt 3, a second roller 4, a first motor 5, a first support frame 6, a threaded rod 7, a second motor 8, a clamping arm 9, a second support frame 10, an induction lamp 11, an electromagnetic rod 12, an inspection device body 13, a supplementary light 14, a third support frame 15, a connecting rod 16, a first telescopic rod 17, a second telescopic rod 18, and a fixing plate 19.

[0025] When modifying structural components that need to be inspected, such as attaching... Figure 1 Appendix Figure 2 and attached Figure 3 As shown, the correction mechanism includes a first support frame 6, a threaded rod 7, a second motor 8, and a clamping arm 9. The threaded rod 7 is installed inside the upper end of the first support frame 6, the second motor 8 is installed at the front end of the threaded rod 7, and the clamping arm 9 is connected to the outer side of the threaded rod 7. The clamping arm 9 is symmetrically arranged about the center line of the threaded rod 7. The outer side of the threaded rod 7 is connected to the clamping arm 9 by a thread. First, the first motor 5 is started to drive the second roller 4 to rotate, so that the second roller 4 drives the first roller 2 to rotate as a whole through the meshing mechanism set at the rear end, thereby driving the conveyor belt 3 to transport. When the conveyor belt 3 transports the structural component to the middle of the first support frame 6, the second motor 8 is started to drive the threaded rod 7 to rotate. The outer side of the threaded rod 7 is connected to the clamping arm 9 by a thread, so the threaded rod 7 drives the clamping arm 9 to move towards the middle, so that the lower end of the clamping arm 9 contacts the front and rear sides of the structural component and is aligned, thereby realizing the correction of the structural component to be inspected.

[0026] When inspecting structural components, such as... Figure 1 Appendix Figure 2 and attached Figure 3 As shown, the appearance inspection mechanism includes a second support frame 10, a sensor light 11, an electromagnetic rod 12, an inspection device body 13, and a supplementary light 14. The sensor light 11 is installed on the lower inner wall of the second support frame 10, and the electromagnetic rod 12 is connected to the upper end of the second support frame 10. The inspection device body 13 is installed in the middle of the electromagnetic rod 12, and supplementary lights 14 are installed on the left and right sides of the inspection device body 13. When the conveyor belt 3 transports the modified structural component to the lower end of the second support frame 10, the sensor light 11 automatically senses and turns on to illuminate the structural component. At this time, the electromagnetic rail on the second support frame 10 drives the electromagnetic rod 12 to move downward as a whole, and the electromagnetic rod 12 drives the inspection device body 13 to move to the inspection position. When the inspection device body 13 needs to perform image acquisition inspection on the outside of the structural component, the supplementary light 14 automatically turns on to assist in illuminating the structural component, avoid blind spots in the illumination of the structural component, and affect the inspection effect, thereby realizing comprehensive illumination inspection of the structural component.

[0027] When sorting the inspected structural components, for example, attaching...Figure 1 , attached Figure 3 , attached Figure 4 and attached Figure 5 As shown in the drawings, the sorting mechanism comprises a third support frame 15, a connecting rod 16, a first telescopic rod 17, a second telescopic rod 18 and a fixed plate 19, the middle part of the third support frame 15 is connected with the connecting rod 16, the left end of the connecting rod 16 is connected with the first telescopic rod 17, the right end of the connecting rod 16 is connected with the second telescopic rod 18, and the lower end of the connecting rod 16 is fixed with the fixed plate 19, the first telescopic rod 17 is rotatably connected at the left end of the connecting rod 16, and the second telescopic rod 18 is rotatably connected at the right end of the connecting rod 16, the detected structure needs to be sorted, so as to avoid that the defective structure and the high-quality structure are mixed, when there is a defective structure, the second telescopic rod 18 is started to drive the connecting rod 16 to rotate backward, the connecting rod 16 drives the fixed plate 19 to rotate at the same time, the right end of the fixed plate 19 is in contact with the partition plate arranged at the lower end of the right side of the third support frame 15, so as to convey the defective structure, on the contrary, the high-quality structure starts the first telescopic rod 17 to drive the connecting rod 16 to rotate forward at the left end, so that the connecting rod 16 drives the fixed plate 19 to contact the partition plate arranged at the front side of the lower end of the right side of the third support frame 15 to convey the high-quality structure, thereby realizing the sorting of the structure.

[0028] This is the whole working process of the structure appearance detection equipment with sorting function, and the contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0029] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here, and the contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0030] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An automatic appearance inspection device for structural components with sorting function, comprising: The mounting bracket (1) for installation has a first roller (2) stably mounted on the left end of the mounting bracket (1) and a second roller (4) mounted on the right end of the mounting bracket (1). Its characteristic is that it further includes: A correction mechanism is provided on the upper left side of the first roller (2), an appearance inspection mechanism is provided in the upper middle part of the first roller (2), and a sorting mechanism is provided on the upper right side of the first roller (2).

2. The automatic appearance inspection equipment for structural components with sorting function according to claim 1, characterized in that: The correction mechanism includes a first support frame (6), a threaded rod (7), a second motor (8), and a clamping arm (9). The threaded rod (7) is installed inside the upper end of the first support frame (6), and the second motor (8) is installed at the front end of the threaded rod (7). The clamping arm (9) is connected to the outside of the threaded rod (7).

3. The automatic appearance inspection equipment for structural components with sorting function according to claim 2, characterized in that: The clamping arm (9) is symmetrically arranged about the center line of the threaded rod (7), and the outer side of the threaded rod (7) is connected to the clamping arm (9) by a thread.

4. The automatic appearance inspection equipment for structural components with sorting function according to claim 1, characterized in that: The appearance inspection mechanism includes a second support frame (10), a sensor lamp (11), an electromagnetic rod (12), an inspection device body (13), and a supplementary light (14). The lower inner wall of the second support frame (10) is provided with a sensor lamp (11), and the upper end of the second support frame (10) is connected to an electromagnetic rod (12). The inspection device body (13) is installed in the middle of the electromagnetic rod (12), and supplementary lights (14) are provided on the left and right sides of the inspection device body (13).

5. An automatic appearance inspection device for structural components with sorting function according to claim 1, characterized in that: The sorting mechanism includes a third support frame (15), a connecting rod (16), a first telescopic rod (17), a second telescopic rod (18), and a fixing plate (19). The third support frame (15) is connected to the middle of the connecting rod (16), the left end of the connecting rod (16) is connected to the first telescopic rod (17), the right end of the connecting rod (16) is connected to the second telescopic rod (18), and the lower end of the connecting rod (16) is fixed to the fixing plate (19).

6. An automatic appearance inspection device for structural components with sorting function according to claim 5, characterized in that: The first telescopic rod (17) forms a rotating structure at the left end of the connecting rod (16), and the second telescopic rod (18) forms a rotating structure at the right end of the connecting rod (16).